CN201792495U - Plastic welder for air-conditioning capillaries - Google Patents

Plastic welder for air-conditioning capillaries Download PDF

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Publication number
CN201792495U
CN201792495U CN201020543209XU CN201020543209U CN201792495U CN 201792495 U CN201792495 U CN 201792495U CN 201020543209X U CN201020543209X U CN 201020543209XU CN 201020543209 U CN201020543209 U CN 201020543209U CN 201792495 U CN201792495 U CN 201792495U
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China
Prior art keywords
capillary
fixed
fixed die
cylinder
pressing mold
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Expired - Lifetime
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CN201020543209XU
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Chinese (zh)
Inventor
李承华
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Suzhou Keber Precision Machinery Co Ltd
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Suzhou Keber Precision Machinery Co Ltd
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Priority to CN201020543209XU priority Critical patent/CN201792495U/en
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Publication of CN201792495U publication Critical patent/CN201792495U/en
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Abstract

The utility model discloses a plastic welder for an air-conditioning capillaries, which comprises a working platform, a capillary positioning device, a hot welding device and a main pipe clamping driving device, wherein the capillary positioning device, the hot welding device and the main pipe clamping driving device are mounted on the working platform in sequence; the capillary positioning device is used for clamping and positioning a plurality of capillaries side by side; the main pipe clamping driving device is used for clamping and positioning a main pipe; and the hot welding device is used for welding and fixing the main pipe and the capillaries. In a word, the plastic welder provided by the utility model can weld the capillaries on the main pipe at one step simultaneously, and has high degree of automation, high operating efficiency, good welding quality, high operability and strong practicability.

Description

The air conditioner capillary pipe plastic welding machine
Technical field
The utility model relates to a kind of air conditioner capillary pipe plastic welding machine.
Background technology
Along with development of science and technology, the low-carbon energy-saving environmental protection concept becomes more and more popular, so the air conditioner capillary pipe water circulation system also will obtain using widely.It mainly is made of the air conditioner capillary pipe water circulation system main line and the some capillaries that are welded on the main line.Conventional capillary welding manner is to adopt artificial one one weldering, because the number of capillaries that each system needs is numerous, single head welds not only inefficiency, and quality stability is poor, and the gas that distributes after the plastics high temperature heating can pollute environment, and it is healthy to influence operating personnel.So adopting the automation welding to replace manual welding is trend of the times, it can be increased work efficiency greatly, improves the crudy of product, improves production environment.
Summary of the invention
The utility model purpose is: a kind of automaticity height, high efficiency are provided, and operability and practical air conditioner capillary pipe plastic welding machine, it can disposablely be soldered to a plurality of capillaries on the person in charge simultaneously.
The technical solution of the utility model is: a kind of air conditioner capillary pipe plastic welding machine, it is characterized in that comprising capillary positioner, the hot weld device that workbench and order are installed on it and be responsible for the clamping drive unit that described capillary positioner comprises some upper and lower pressing molds capillaceous of clamping side by side and the pressing mold clamp mechanism that is used to clamp upper and lower pressing mold; Described person in charge's clamping drive unit comprises the upper and lower fixed die that is used for clamping and is responsible for, is used to clamp the fixed die clamp mechanism of upper and lower fixed die and is used to drive described upper and lower fixed die and the fixed die clamp mechanism horizontal drive mechanism of translation together; Described hot weld device comprises heating casing and air blast, all be embedded with electric heating tube in the forward and backward plate of described heating casing, and wherein said header board is provided with some preceding nibs that supply capillary to pass, then plate is provided with and the back one to one nib of preceding nib, described back nib is corresponding one by one with the capillary welding connecting hole of being responsible for simultaneously, described air blast place the workbench below and by airduct with heat casing on the air intake vent that has link to each other.
Further, the utility model also comprises capillary welding auxiliary mould, described capillary welding auxiliary mould is made up of plug and expanding rod, the capillary welding connecting hole that is provided with side by side on the described plug and is responsible for is projection one to one, and described expanding rod and plug together place in the person in charge with stationary core rod; Described plug places in the person in charge, and the projection on it stretches out in corresponding capillary welding connecting hole, and supports in the back nib corresponding on the plate of back, and described capillary then is placed on the corresponding projection and passes the back nib and contacts with person in charge's sidewall.
Further, the clamp mechanism of pressing mold described in the utility model by the pressing mold pressing plate of being located at top die top, be fixed in workbench below pressing mold pressing plate cylinder fixed mount, be fixed on the pressing mold pressing plate cylinder fixed mount and and together constitute by the pressing mold pressing plate driving cylinder that travel(l)ing rest links to each other with the pressing mold pressing plate.
Further, the mechanism of horizontal drive described in the utility model is by being located at guide rail on the workbench, being slidedly arranged on the glide base on the guide rail and the horizontal drive cylinder that links to each other with glide base together constitutes, and described time fixed die is fixed on the glide base; And described fixed die clamp mechanism is by being fixed in some leads on the glide base, being located at fixed die top and being sheathed on fixed die pressing plate on the described lead and an end being fixed on the glide base and the other end is fixed on fixed die pressing plate on the fixed die pressing plate and drives cylinder and together constitute.
Further, hot weld device described in the utility model also comprises the heating casing driving mechanism that is used to drive heating casing longitudinally-moving, this heating casing driving mechanism by the heating casing cylinder fixed mount that is fixed on the workbench below and be fixed on the heating casing cylinder fixed mount and with heat the heating casing driving cylinder that casing links to each other and together constitute.
Pressing mold pressing plate cylinder fixed mount and heating casing cylinder fixed mount can be two independently elements in the utility model, also can be identity elements.
Each cylinder described in the utility model all links to each other with the PLC controller with the electric heating tube and the air blast of heating in the casing, by the parameter setting in the PLC controller control the action of each cylinder, the heating power and the air blast of electric heating tube carries out work.The concrete course of work of the present utility model is as follows: drive air cylinder driven heating casing by the heating casing in advance and rise, subsequently by upper and lower pressing mold a plurality of capillaries of clamping (actual clamping quantity capillaceous according to needs of production come fixed) side by side, guarantee that capillary passes and stretches in the heating casing from the preceding nib on the heating casing header board, drive air cylinder driven pressing mold pressing plate by the pressing mold pressing plate again and descend, prevent capillary displacement, crooked to compress upper and lower pressing mold.Together be fitted into plug and expanding rod in the person in charge simultaneously, guarantee that the projection on the plug stretches out from being responsible in the corresponding capillary welding connecting hole, and will be responsible for and adopt upper and lower fixed die to carry out clamping, drive air cylinder driven fixed die pressing plate by the fixed die pressing plate and descend to compress upper and lower fixed die, prevent to be responsible for displacement, crooked along lead.Advance along the guide rail level by horizontal drive air cylinder driven glide base then, thereby driving the person in charge who is clamped between upper and lower fixed die moves, support in the back nib corresponding on the heating after panel box until the projection that in the capillary welding connecting hole of being responsible for, stretches out, make the capillary that has originally stretched in the heating casing be placed on the corresponding projection at last, and described capillary pass the back nib simultaneously and contact with person in charge's sidewall.Connect electric heating tube subsequently, make the heating of heating casing, meanwhile open air blast and in the heating casing, carry out air blast by airduct, melt capillary and be responsible for the welding portion that sidewall contacts by hot blast, and by the back plate to being responsible for the scalding of welding portion that contacts with capillary, finally make the capillary and the person in charge be weldingly fixed on together.Close electric heating tube and air blast after welding finishes, and control each cylinder and return original position.
The utility model has the advantages that:
This air conditioner capillary pipe plastic welding machine that the utility model provides, it can disposablely be soldered to a plurality of capillaries on the person in charge simultaneously, and automaticity height, high efficiency, welding quality are good, operability and practical.
Description of drawings
Below in conjunction with drawings and Examples the utility model is further described:
Fig. 1 is a perspective view of the present utility model;
Fig. 2 is a front view of the present utility model;
Fig. 3 is a side view of the present utility model;
Fig. 4 is that perspective view is amplified in the part of heating casing in the utility model;
Fig. 5 is that perspective view (another visual angle) is amplified in the part of heating casing in the utility model;
Fig. 6 is the assembly structure schematic diagram of the person in charge, plug and expanding rod in the utility model;
The clamping view of Fig. 7 for being responsible in the utility model.
Wherein: 1, workbench; 2, top die; 3, dip mold; 4, go up fixed die; 5, following fixed die; 6, heating casing; 6a, header board; 6b, back plate; 601, preceding nib; 602, back nib; 603, air intake vent; 7, capillary; 8, be responsible for; 9, airduct; 10, plug; 10a, projection; 11, expanding rod; 12, pressing mold pressing plate; 13, pressing mold pressing plate cylinder fixed mount; 14, travel(l)ing rest; 15, the pressing mold pressing plate drives cylinder; 16, guide rail; 17, glide base; 18, horizontal drive cylinder; 19, lead; 20, fixed die pressing plate; 21, the fixed die pressing plate drives cylinder; 22, heating casing cylinder fixed mount; 23, the heating casing drives cylinder.
The specific embodiment
Embodiment: in conjunction with Fig. 1, Fig. 2, Fig. 3, Fig. 4, Fig. 5, Fig. 6 and shown in Figure 7, its a kind of air conditioner capillary pipe plastic welding machine of this air conditioner capillary pipe plastic welding machine that present embodiment provides, it is made of jointly workbench 1, capillary positioner, hot weld device, person in charge's clamping drive unit and capillary welding auxiliary mould, and described capillary positioner, hot weld device, person in charge's clamping drive unit are installed on the workbench 1 in proper order.
The positioner of capillary described in the present embodiment by the upper and lower pressing mold 2,3 of some capillaries 7 of clamping side by side and the pressing mold clamp mechanism that is used to clamp upper and lower pressing mold 2,3 form jointly, specifically in conjunction with Fig. 1, Fig. 2 and shown in Figure 3; Described pressing mold clamp mechanism by the pressing mold pressing plate 12 of being located at top die 2 tops, be fixed in workbench 1 below pressing mold pressing plate cylinder fixed mount 13, be fixed on the pressing mold pressing plate cylinder fixed mount 13 and drive cylinder 15 and together constitute by the pressing mold pressing plate that travel(l)ing rest 14 links to each other with pressing mold pressing plate 12.
Be responsible for the clamping drive unit described in the present embodiment by being used for the clamping person in charge's, following fixed die 4,5, be used for clamping, following fixed die 4,5 fixed die clamp mechanism and be used to drive described, following fixed die 4,5 and the fixed die clamp mechanism together the horizontal drive mechanism of translation form jointly, specifically in conjunction with Fig. 1, Fig. 2, Fig. 3 and shown in Figure 7, described horizontal drive mechanism is by the guide rail of being located on the workbench 1 16, be slidedly arranged on glide base 17 on the guide rail 16 and the horizontal drive cylinder 18 that links to each other with glide base 17 and together constitute, described fixed die 5 down is fixed on the glide base 17; And described fixed die clamp mechanism is by being fixed in four leads 19 on the glide base 17, being located at fixed die 4 tops and being sheathed on fixed die pressing plate 20 on the described lead 19 and an end being fixed on the glide base 17 and the other end is fixed on fixed die pressing plate on the fixed die pressing plate 20 and drives cylinder 21 and together constitute.
The device of hot weld described in the present embodiment is by heating casing 6, air blast and being used to drives the heating casing driving mechanism of heating casing 6 longitudinally-movings and forms jointly, specifically in conjunction with Fig. 1, Fig. 2, Fig. 3, Fig. 4, with shown in Figure 5, before the described heating casing 6, back plate 6a, all be embedded with electric heating tube in the 6b, and wherein said header board 6a is provided with some preceding nibs 601 that supply capillary 7 to pass, then plate 6b is provided with and the back one to one nib 602 of preceding nib 601, described back nib 602 is corresponding one by one with the capillary welding connecting hole of being responsible on 8 simultaneously, described air blast (not drawing among the figure) place workbench 1 below and by airduct 9 with heat casing 6 on the air intake vent 603 that has link to each other.Described heating casing driving mechanism by the heating casing cylinder fixed mount 22 that is fixed on workbench 1 below be fixed on heating casing cylinder fixed mount 22 on and the heating casing driving cylinder 23 that links to each other with heating casing 6 together constitute.And it is to be noted that pressing mold pressing plate cylinder fixed mount 13 and heating casing cylinder fixed mount 22 in the present embodiment are identity element.
Capillary welding auxiliary mould described in the present embodiment is made up of plug 10 and expanding rod 11, specifically in conjunction with Fig. 6, shown in Figure 7, be provided with and be responsible for the capillary welding connecting hole projection 10a one to one on 8 on the described plug 10 side by side, and described expanding rod 11 places together with plug 10 and is responsible in 8 with stationary core rod 10.
Each cylinder described in the present embodiment all links to each other with the PLC controller with electric heating tube and air blasts in the heating casing 6, by the parameter setting in the PLC controller control the action of each cylinder, the heating power and the air blast of electric heating tube carries out work.The concrete course of work of present embodiment is as follows: drive cylinder 23 driving heating casings 6 by the heating casing in advance and rise, subsequently by upper and lower pressing mold 2,3 a plurality of capillaries 7 of clamping (the actual clamping quantity of capillary 7 according to needs of production come fixed) side by side, guarantee that capillary 7 passes and stretches in the heating casing 6 from the preceding nib 601 on the heating casing 6 header board 6a, specifically see Fig. 4, drive cylinder 15 by the pressing mold pressing plate again and drive 12 declines of pressing mold pressing plate, prevent capillary 7 displacements, crooked to compress upper and lower pressing mold 2,3.Simultaneously plug 10 and expanding rod 11 together are fitted in the person in charge 8, guarantee that the projection 10a on the plug 10 stretches out in the corresponding capillary welding connecting hole from being responsible on 8, and will be responsible for 8 and adopt upper and lower fixed die 4,5 to carry out clamping, drive cylinder 21 driving fixed die pressing plates 20 by the fixed die pressing plate and descend to compress upper and lower fixed die 4,5, prevent to be responsible for 8 displacements, crooked along lead 19.Driving glide base 17 by horizontal drive cylinder 18 then advances along guide rail 16 levels, thereby driving the person in charge 8 who is clamped in 4,5 of upper and lower fixed dies moves, until supporting in the upward corresponding back nib 602 of heating casing 6 back plate 6b from being responsible for the projection 10a that stretches out in the capillary welding connecting hole on 8, specifically see Fig. 7, make the capillaries 7 that originally stretched in the heating casing 6 be placed on the corresponding projection 10a at last, and described capillary 7 pass back nib 602 simultaneously and contact with the person in charge's 8 sidewalls.Connect electric heating tube subsequently, make 6 heatings of heating casing, meanwhile open air blast and in heating casing 6, carry out air blast by airduct 9, melt capillary 7 and be responsible for the welding portion that 8 sidewalls contact by hot blast, and by back plate 6b to being responsible for welding portion scaldization that contact with capillary 7 on 8, finally make the capillary 7 and the person in charge 8 be weldingly fixed on together.Close electric heating tube and air blast after welding finishes, and control each cylinder and return original position.
Certainly the foregoing description only is explanation technical conceive of the present utility model and characteristics, and its purpose is to allow the people who is familiar with this technology can understand content of the present utility model and enforcement according to this, can not limit protection domain of the present utility model with this.All equivalent transformation or modifications of doing according to the spiritual essence of the utility model main technical schemes all should be encompassed within the protection domain of the present utility model.

Claims (5)

1. air conditioner capillary pipe plastic welding machine, it is characterized in that comprising capillary positioner, the hot weld device that workbench (1) and order are installed on it and be responsible for the clamping drive unit that described capillary positioner comprises upper and lower pressing mold of the some capillaries of clamping (7) (2,3) side by side and the pressing mold clamp mechanism that is used to clamp upper and lower pressing mold (2,3); Described person in charge's clamping drive unit comprises the upper and lower fixed die (4,5) that is used for clamping and is responsible for, is used to clamp the fixed die clamp mechanism of upper and lower fixed die (4,5) and is used to drive described upper and lower fixed die (4,5) and the fixed die clamp mechanism horizontal drive mechanism of translation together; Described hot weld device comprises heating casing (6) and air blast, before the described heating casing (6), back plate (6a, all be embedded with electric heating tube 6b), and wherein said header board (6a) is provided with some preceding nibs (601) that supply capillary (7) to pass, then plate (6b) is provided with and the back one to one nib (602) of preceding nib (601), described back nib (602) simultaneously be responsible for (8) on the capillary welding connecting hole corresponding one by one, described air blast place workbench (1) below and by airduct (9) with heat casing (6) on the air intake vent (603) that has link to each other.
2. air conditioner capillary pipe plastic welding machine according to claim 1, it is characterized in that also comprising capillary welding auxiliary mould, described capillary welding auxiliary mould is made up of plug (10) and expanding rod (11), be provided with and be responsible for the capillary welding connecting hole projection (10a) one to one on (8) on the described plug (10) side by side, and described expanding rod (11) places together persons in charge (8) interior with stationary core rod (10) with plug (10); Described plug (10) places in the person in charge (8), projection on it (10a) stretches out in corresponding capillary welding connecting hole, and support back plate (6b) and go up in the corresponding back nib (602), described capillary (7) then is placed on corresponding projection (10a) and goes up and pass back nib (602) and contact with the person in charge's (8) sidewall.
3. air conditioner capillary pipe plastic welding machine according to claim 1, it is characterized in that described pressing mold clamp mechanism by the pressing mold pressing plate (12) of being located at top die (2) top, be fixed in workbench (1) below pressing mold pressing plate cylinder fixed mount (13), be fixed in that pressing mold pressing plate cylinder fixed mount (13) is gone up and together constitute by the pressing mold pressing plate driving cylinder (15) that travel(l)ing rest (14) links to each other with pressing mold pressing plate (12).
4. air conditioner capillary pipe plastic welding machine according to claim 1, it is characterized in that described horizontal drive mechanism by being located at guide rail (16) on the workbench (1), being slidedly arranged on the glide base (17) on the guide rail (16) and the horizontal drive cylinder (18) that links to each other with glide base (17) together constitutes, described time fixed die (5) is fixed on the glide base (17); And described fixed die clamp mechanism is by being fixed in some leads (19) on the glide base (17), being located at fixed die (4) top and being sheathed on fixed die pressing plate (20) on the described lead (19) and an end being fixed on that glide base (17) is gone up and the other end is fixed on fixed die pressing plate on the fixed die pressing plate (20) and drives cylinder (21) and together constitute.
5. air conditioner capillary pipe plastic welding machine according to claim 1, it is characterized in that the hot weld device also comprises the heating casing driving mechanism that is used for driving heating casing (6) longitudinally-moving, this heating casing driving mechanism by the heating casing cylinder fixed mount (22) that is fixed on workbench (1) below and be fixed on that heating casing cylinder fixed mount (22) is gone up and with heat the heating casing driving cylinder (23) that casing (6) links to each other and together constitute.
CN201020543209XU 2010-09-27 2010-09-27 Plastic welder for air-conditioning capillaries Expired - Lifetime CN201792495U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201020543209XU CN201792495U (en) 2010-09-27 2010-09-27 Plastic welder for air-conditioning capillaries

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201020543209XU CN201792495U (en) 2010-09-27 2010-09-27 Plastic welder for air-conditioning capillaries

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101947858A (en) * 2010-09-27 2011-01-19 苏州凯尔博精密机械有限公司 Air-conditioning capillary plastic welder

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101947858A (en) * 2010-09-27 2011-01-19 苏州凯尔博精密机械有限公司 Air-conditioning capillary plastic welder
CN101947858B (en) * 2010-09-27 2013-02-27 苏州凯尔博精密机械有限公司 Air-conditioning capillary plastic welder

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AV01 Patent right actively abandoned

Granted publication date: 20110413

Effective date of abandoning: 20130227

RGAV Abandon patent right to avoid regrant