CN201784183U - Tire unloader capable of achieving on-line weighing and measuring - Google Patents
Tire unloader capable of achieving on-line weighing and measuring Download PDFInfo
- Publication number
- CN201784183U CN201784183U CN2010205036524U CN201020503652U CN201784183U CN 201784183 U CN201784183 U CN 201784183U CN 2010205036524 U CN2010205036524 U CN 2010205036524U CN 201020503652 U CN201020503652 U CN 201020503652U CN 201784183 U CN201784183 U CN 201784183U
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- tire
- cantilever
- fetus
- measuring
- weighing
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Abstract
The utility model relates to a tire unloader capable of achieving on-line weighing and measuring, wherein a weighing measuring sensing mechanism and a tire unloading component are integrated so as to achieve the on-line weighing and measuring during the unloading process, the field operation space is saved, the measuring data is accurate, and additional work of operators are not needed. The data of the tire rough weight that is measured through on-line weighing can be directly displayed on a measuring control circuit, so as to provide the field production management reference and judge tire rough molding quality. The tire unloader comprises a hanging rack, a bracket and a cantilever, wherein the hanging rack is connected with a tire building machine and used for moving transversely; the bracket is connected with the hanging rack vertically; and the cantilever is arranged at the end part of the bracket and used for unlocking tire roughs from the tire building machine. At least two groups of sensor components are installed at the horizontal end on the lateral part of the cantilever, and the sensor components are arranged in a symmetrical manner and connected with an external weighing and measuring circuit. At least two groups of tire lifting roll components used for unloading the tire roughs are installed above the sensor components through a horizontal connecting frame in a fastening manner.
Description
Technical field
The utility model is a kind of tyre building machine that is applied to, and realizes tire unloader and its implementation of online weighing measurement in the process of unloading fetus, belongs to the rubber manufacturing machinery field.
Background technology
In the shaping manufacture process of rubber tyre, need follow the tracks of detection to the moulding quality of fetus, as influence the fetus weight of workmanship, therefore how to realize that online weighing measurement is the technical task that must solve for rubber tyre manufacturing enterprise.
The present fetus that adopted of the tyre production enterprise mode of weighing, adopt the on-ground weigher weighing at large, promptly after finishing fetus unloading, be placed into again and carry out weighing and data read on the on-ground weigher, upload, these class methods have not only prolonged the production cycle, and site operation personnel's work load is bigger, is unfavorable for improving production automation level.
The utility model content
The tire unloader of the online weighing measurement of realization described in the utility model, be to address the aforementioned drawbacks and take with problem the weighing measurement sensing mechanism with to unload the tire parts in addition integrated, thereby the on-line weighing in the realization uninstall process is measured, and not only saves the additional effort that execute-in-place space and measurement data are accurate, need not operating personnel.
The fetus weight data that on-line weighing is measured directly can show on circuit of measurement and control the in-situ production management reference to be provided, to pass judgment on fetus moulding quality.
Purpose of design of the present utility model is to realize weighing and data upload in the process of unloading fetus, to improve the efficient that the fetus quality and weight detects.
Another purpose of design is, realizes the data precision of online weighing measurement, reduces the data distortion problem that causes because of deadweight and deformation.
Purpose of design also is, improves the automatization level that tire is made, and reduces manual intervention and work load.
For realizing above-mentioned purpose of design, tyre building machine is used and be installed on to the tire unloader of the online weighing measurement of realization described in the utility model, and it mainly includes:
The hanger that fifth wheel tyre forming machine and being used for laterally moves, vertically be connected in the support of hanger and be arranged at bracket end and be used for from the cantilever of tyre building machine unloading fetus.
The difference with the prior art part is, in the sidepiece horizontal ends of cantilever, the sensor cluster that at least 2 groups are symmetrically arranged, connect outside weighing measurement circuit is installed.
Above sensor cluster, the holder tire roll assembly that at least 2 groups are used to unload fetus is installed by a horizontal link is fastening.
As above-mentioned basic scheme, at fetus after finishing reverse wrap molding technology on the tyre building machine, by driving hanger to drive support and cantilever laterally moves, air cylinder driven cantilever by support one side carries out lifting along vertical, thereby can control holder tire roll assembly turnover unloading station, so that fetus is unloaded from tyre building machine.
Innovation part of the present utility model is, hangs on the holder tire roll assembly at fetus and carries out in the process of unloading action,
The weight of fetus self can be passed to sensor cluster by link, shows with online weighing measurement and the data upload of finishing fetus.Therefore, need not operating personnel and implement extra carrying and strange land weighing operation, the weight data of on-line measurement simultaneously can be more quick, help improving tire integral production efficient.
For the accuracy that further improves the on-line weighing data, reduce the interference of other factors of online production to weight data, can take following improvement project:
Promptly between cantilever and link vertical, be provided with the bounce cylinder that is used to cushion fetus pressure.And,
Drive end top at bounce cylinder connects a pallet, and pallet upwards withstands link from the bottom.
Improve based on said structure, shift out in the process of shaping station at holder tire roll assembly carrying fetus, the weight of fetus acts on sensor cluster by link, and sensor cluster is measured the weight of fetus load by self pressurized deformation.Set bounce cylinder, the pressure that link can be passed over cushions, thus the protection sensor cluster can not damage because of the bigger deformation of moment generation.
In addition, pallet upwards withstands link from the bottom, can form the equilibrium of pressure below holder tire roll assembly and guarantees to hold in the palm the tire roll assembly can the side direction upset.
Self balance quality when improving holder tire roll assembly carrying fetus effectively, every group of holder tire roll assembly has 2 parallel connected rollers, and the horizontal ends at cantilever between many group holder tire roll assemblies is trapezoidal arrangement.
For avoiding to be respectively arranged with the retaining roller that is used to stop fetus skew or slippage in the horizontal ends both sides of cantilever because of holder tire roll assembly generation side direction upset landing fetus.
Flexibility when improving the unloading fetus and effectively utilize unloading station space, the end that cantilever is connected with support, a side is pivotally connected to support, and opposite side is connected in the cylinder that the driving cantilever is done the transverse horizontal rotation by push rod.
In sum, the utility model realizes that the tire unloader of online weighing measurement has following advantage:
1, be implemented in the unloading fetus process in fetus weight is carried out on-line weighing and data upload, can improve the accuracy of Data Detection;
2, can in the shortest time, identify fetus moulding anti-package quality according to online data, help improving integral production efficient;
3, save man-hour, improve the automatization level that tire is made, reduce manually in pre-and work load;
4, shorten the fetus moulding process, reduce process procedure, improve shaping efficiency.
Description of drawings
Fig. 1 is the structural representation of described tire unloader;
Fig. 2 is described cantilever design and weighing measurement principle schematic;
Fig. 3 is the side schematic view of Fig. 2;
As shown in Figure 1 to Figure 3, cantilever 1, sensor cluster 2, weighing measurement circuit 3, pallet 4, bounce cylinder 5, link 6, holder tire roll assembly 7, retaining roller 8, support 10, hanger 11, push rod 12, vertical cylinder 13, rotation cylinder 14.
The specific embodiment
The fifth wheel tyre forming machine also is used for laterally mobile hanger 11, hanger 11 is snapped in the horizontal concrete chute (not shown) of tyre building machine one side, driving mechanism by tyre building machine one side drives hanger 11 and moves back and forth along horizontal concrete chute, unloads the tire station to drive the tire unloader turnover.
In support 10 inside vertical cylinder 13 is installed, orders about an end that connects cantilever 1 by vertical cylinder 13 and do vertical moving along support 10.
In the end that cantilever 1 is connected with support 10, a side is pivotally connected to support 10, and opposite side is connected in by push rod 12 and drives the cylinder (not shown) that cantilever 1 is done horizontal rotation.
By above-mentioned horizontal, vertical and horizontal rotation driving mechanism, can control exactly cantilever 1 from initial station to the movement locus that unloads the tire station, thereby improve the flexibility and the automatization level of unloading fetus.
In the sidepiece horizontal ends of described cantilever 1,2 groups of symmetrically arranged, as to connect outside weighing measurement circuit 3 sensor clusters 2 are installed.
Above sensor cluster 2,2 groups of holder tire roll assemblies 7 are installed to be used to carry out the action of unloading fetus by a horizontal link 6 is fastening.
Every group of holder tire roll assembly 7 has 2 parallel rollers that are connected in the two ends location-plate, and the horizontal ends at cantilever 1 between 2 groups of holder tire roll assemblies 7 is trapezoidal symmetric arrays.
Be that with the main difference part of existing tire unloader holder tire roll assembly 7 connects by link 6, not direct and cantilever 1 is fixed together, and makes holder tire roll assembly relatively independent to realize that fetus weight directly is passed to sensor cluster 2 by link 6.
Be respectively arranged with a retaining roller 8 in the horizontal ends both sides of cantilever 1, to be used to stoping fetus on the roller of holder tire roll assembly 7, skew or slippage to take place.
Between cantilever 1 and link 6 vertical, be provided with bounce cylinder 5 to be used to cushion the pressure that fetus puts on sensor cluster 2.
Connect a pallet 4 at the drive end top of bounce cylinder 5, pallet 4 upwards withstands link 6 from the bottom.
Be achieved as follows the tire method of unloading based on the architecture advances of above-mentioned tire unloader, promptly after finishing fetus reverse wrap molding technology with fetus under the tyre building machine unloading.Wherein,
Drive hanger 11 to drive support 10 and cantilever 1 along laterally moving, the vertical cylinder 13 of support 10 1 sides drives cantilever 1 along vertical lifting, and cantilever 1 is done horizontal rotation with control holder tire roll assembly 7 turnover unloading stations with the rotation cylinder 14 driving cantilevers 1 of support 10 links around its pivot then.
Hang in the process of execution unloading action on the holder tire roll assembly 7 at fetus, the weight of fetus self is passed to sensor cluster 2 by link 6, the data that the mechanical deformation of sensor cluster 2 changes pressure sensor into are read, promptly measure the gravimetric value of fetus, obtain under the prerequisite of fetus net weight in the weight of removing object beyond the fetus, transfer of data is to weighing measurement circuit 3 and tire production field management system.
By finishing analysis to every batch of fetus weighing measurement data, by checking out the fetus that do not meet technological requirement and production standard according to technological requirement and produce reason, and then provide reference data for further improving technological operation and production control, production real-time management.
When fetus is carried on holder tire roll assembly 7 and presses to and when causing link 6 and sensor cluster 2 that deformation take place; the bounce cylinder 5 that is provided with between cantilever 1 and link 6 are vertical; can play the effect that the buffering fetus acts on sensor cluster 2 upward pressures effectively, not be damaged with protection sensor cluster 2.
In the horizontal ends both sides of cantilever 1, be respectively arranged with the retaining roller 8 that is used to stop fetus skew or slippage.
Claims (5)
1. tire unloader of realizing online weighing measurement, be installed on tyre building machine, the hanger (11) that includes the fifth wheel tyre forming machine and be used for laterally moving, vertically be connected in the support (10) of hanger (11) and be arranged at support (10) end and be used for from the cantilever (1) of tyre building machine unloading fetus
It is characterized in that:, the sensor cluster (2) that at least 2 groups are symmetrically arranged, connect outside weighing measurement circuit is installed in the sidepiece horizontal ends of described cantilever (1);
In sensor cluster (2) top, the holder tire roll assembly (7) that at least 2 groups are used to unload fetus is installed by a horizontal link (6) is fastening.
2. the tire unloader of the online weighing measurement of realization according to claim 1 is characterized in that: between cantilever (1) and link (6) vertical, be provided with the bounce cylinder (5) that is used to cushion fetus pressure,
Connect a pallet (4) at the drive end top of bounce cylinder (5), pallet (4) upwards withstands link (6) from the bottom.
3. the tire unloader of the online weighing measurement of realization according to claim 1 and 2, it is characterized in that: every group of holder tire roll assembly (7) has 2 parallel rollers that are connected in the two ends location-plate, and the horizontal ends at cantilever (1) between the holder tire roll assembly (7) is trapezoidal arrangement.
4. the tire unloader of the online weighing measurement of realization according to claim 3 is characterized in that: in the horizontal ends both sides of cantilever (1), be respectively arranged with the retaining roller (8) that is used to stop fetus skew or slippage.
5. the tire unloader of the online weighing measurement of realization according to claim 3, it is characterized in that: in the end that cantilever (1) is connected with support (10), one side is pivotally connected to support (10), and opposite side is connected in by push rod (12) and drives the cylinder that cantilever (1) is done the transverse horizontal rotation.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010205036524U CN201784183U (en) | 2010-08-23 | 2010-08-23 | Tire unloader capable of achieving on-line weighing and measuring |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010205036524U CN201784183U (en) | 2010-08-23 | 2010-08-23 | Tire unloader capable of achieving on-line weighing and measuring |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201784183U true CN201784183U (en) | 2011-04-06 |
Family
ID=43816160
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2010205036524U Expired - Lifetime CN201784183U (en) | 2010-08-23 | 2010-08-23 | Tire unloader capable of achieving on-line weighing and measuring |
Country Status (1)
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|---|---|
| CN (1) | CN201784183U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102371694A (en) * | 2010-08-23 | 2012-03-14 | 软控股份有限公司 | Tire removing apparatus for realization of on-line weighing measurement and method used by same |
| CN105043517A (en) * | 2015-05-11 | 2015-11-11 | 无锡弘宜智能科技有限公司 | Tyre weight on-line automatic detecting apparatus |
| CN106840329A (en) * | 2017-03-24 | 2017-06-13 | 上海骄成机电设备有限公司 | A kind of continuous production of sizing material is claimed with check weighing |
-
2010
- 2010-08-23 CN CN2010205036524U patent/CN201784183U/en not_active Expired - Lifetime
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102371694A (en) * | 2010-08-23 | 2012-03-14 | 软控股份有限公司 | Tire removing apparatus for realization of on-line weighing measurement and method used by same |
| CN105043517A (en) * | 2015-05-11 | 2015-11-11 | 无锡弘宜智能科技有限公司 | Tyre weight on-line automatic detecting apparatus |
| CN106840329A (en) * | 2017-03-24 | 2017-06-13 | 上海骄成机电设备有限公司 | A kind of continuous production of sizing material is claimed with check weighing |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term |
Granted publication date: 20110406 |
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| CX01 | Expiry of patent term |