CN201783675U - Drill jig for processing weep holes on damping ring of water turbine generator - Google Patents

Drill jig for processing weep holes on damping ring of water turbine generator Download PDF

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Publication number
CN201783675U
CN201783675U CN201020296127XU CN201020296127U CN201783675U CN 201783675 U CN201783675 U CN 201783675U CN 201020296127X U CN201020296127X U CN 201020296127XU CN 201020296127 U CN201020296127 U CN 201020296127U CN 201783675 U CN201783675 U CN 201783675U
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damping ring
arc
finished product
semi
template
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熊雪承
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JIANGXI TAIHAO SPECIAL MOTOR CO Ltd
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JIANGXI TAIHAO SPECIAL MOTOR CO Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
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Abstract

本实用新型涉及一种加工水轮发电机阻尼环排孔的钻模,钻模座的中央设有与阻尼环半成品相配合顶部敞开的弧形内腔,与阻尼环半成品的内圆弧紧靠的三个内圆弧定位销、位于钻模座一端的定位板和沿对称中心线并紧顶阻尼环半成品外圆弧的水平定位螺钉。模板通过模板定位销及第一螺栓紧固安装在钻模座的顶面并与装在钻模座弧形内腔的阻尼环半成品间隙配合,螺杆孔钻套镶嵌于模板的两端,沿圆弧排列的阻尼杆孔钻套镶嵌在模板的中部;模板的两端设有紧顶阻尼环半成品的铅直定位螺栓;设有两个与所述阻尼杆孔钻套过渡配合的定位插销。本实用新型可取代对每一个孔先划线再钻孔的工艺,具有确保各孔的形状位置精度,省时、省力、工效高和成本低的优点。

Figure 201020296127

The utility model relates to a drilling mold for processing the holes of the damping ring of a hydroelectric generator. The center of the drilling mold seat is provided with an arc-shaped inner chamber which matches with the semi-finished damping ring and is close to the inner circular arc of the semi-finished damping ring. The three inner arc positioning pins, the positioning plate located at one end of the drill base and the horizontal positioning screw along the symmetrical center line and tightening the outer arc of the semi-finished product of the damping ring. The formwork is fastened and installed on the top surface of the mold holder through the template positioning pin and the first bolt, and is matched with the damping ring semi-finished product installed in the arc-shaped inner cavity of the drill holder. The arc-arranged damping rod hole drill sleeves are inlaid in the middle of the template; the two ends of the template are provided with vertical positioning bolts for tightening the top damping ring semi-finished product; The utility model can replace the process of marking each hole first and then drilling, and has the advantages of ensuring the shape and position accuracy of each hole, saving time and labor, high work efficiency and low cost.

Figure 201020296127

Description

一种加工水轮发电机阻尼环排孔的钻模 A Drilling Template for Machining Drilling Hole of Damping Ring of Hydrogenerator

技术领域technical field

本实用新型涉及一种钻床加工模具,特别是一种加工水轮发电机阻尼环排孔的钻模。The utility model relates to a drilling mold processing mold, in particular to a drilling mold for processing a hydraulic generator damping ring row hole.

背景技术Background technique

此前,加工如图3-4所示的水轮发电机阻尼环14的沿圆弧排列的阻尼杆孔16和两端联接用的螺杆孔15,一般采用先划线,再钻孔;工序复杂、加工周期长、劳动强度大并难以保证各孔的形状位置精度,偏差大;导致两端联接螺栓和阻尼杆安装不对位。Previously, to process the damping rod holes 16 arranged along a circular arc and the screw holes 15 for connecting both ends of the damping ring 14 of the hydro-generator as shown in Figure 3-4, it is generally used to mark the line first and then drill the holes; the process is complicated , The processing cycle is long, the labor intensity is high, and it is difficult to ensure the shape and position accuracy of each hole, and the deviation is large; resulting in misalignment of the connecting bolts at both ends and the damping rod.

发明内容Contents of the invention

本实用新型的目的是提供了一种加工水轮发电机阻尼环排孔的钻模,能确保各孔的形状位置精度,工序简单、周期短、工效高。The purpose of the utility model is to provide a drilling mold for processing the holes of the damping ring of the hydraulic generator, which can ensure the shape and position accuracy of each hole, and has simple process, short cycle and high work efficiency.

为解决上述技术问题,本实用新型的技术方案是:一种加工水轮发电机阻尼环排孔的钻模,包括钻模座和沿圆弧排列的待加工螺杆孔及阻尼杆孔的阻尼环半成品;所述钻模座的中央设有与阻尼环半成品的外形相配合顶部敞开的弧形内腔,所述弧形内腔设有与阻尼环半成品的内圆弧紧靠的2-5个内圆弧定位销。所述钻模座的一端设有通过第二螺栓紧定安装的定位板,在所述钻模座的中央沿对称中心线设有紧顶阻尼环半成品外圆弧的水平定位螺钉。模板通过模板定位销及第一螺栓紧固安装在钻模座的顶面并与装在钻模座弧形内腔的阻尼环半成品间隙配合,按照阻尼环设计要求加工和布置的螺杆孔钻套镶嵌于模板的两端,按照阻尼环设计要求加工和布置并沿圆弧排列的阻尼杆孔钻套镶嵌在模板的中部。模板的两端,位于螺杆孔钻套和阻尼杆孔钻套之间设有紧顶阻尼环半成品的铅直定位螺栓。设有两个与所述阻尼杆孔钻套过渡配合的定位插销;所述弧形内腔设有与阻尼环半成品的内圆弧紧靠的三个内圆弧定位销。In order to solve the above-mentioned technical problems, the technical solution of the utility model is: a drilling mold for processing the holes of the damping ring of the hydraulic generator, including the drilling mold base and the damping ring of the screw holes to be processed and the damping rod holes arranged along the circular arc Semi-finished products; the center of the drill base is provided with an arc-shaped inner cavity that matches the shape of the damping ring semi-finished product and the top is open. The arc-shaped inner cavity is provided with 2-5 inner arcs that are close to the inner arc of the damping ring semi-finished product Inner arc positioning pin. One end of the jig base is provided with a positioning plate that is fastened and installed by the second bolt, and a horizontal positioning screw that tightens the outer arc of the semi-finished product of the top damping ring is provided in the center of the jig base along the symmetrical center line. The template is fastened and installed on the top surface of the mold holder through the template positioning pin and the first bolt, and is closely matched with the damping ring semi-finished product installed in the arc-shaped inner cavity of the drill holder. The screw hole drill sleeve is processed and arranged according to the design requirements of the damping ring. Inlaid at both ends of the template, the damping rod hole drill sleeves that are processed and arranged according to the design requirements of the damping ring and arranged along an arc are embedded in the middle of the template. The two ends of the formwork are located between the screw hole drill bushing and the damping rod hole drill bushing, and are provided with vertical positioning bolts for tightening the top damping ring semi-finished product. There are two locating pins transitionally matched with the drill sleeve of the damping rod hole; the arc-shaped inner cavity is provided with three inner arc locating pins which are close to the inner arc of the damping ring semi-finished product.

本实用新型的有益效果是:采用本实用新型,取代传统的对沿圆弧排列的每一个孔先划线再钻孔的工艺,具有确保各孔的形状位置精度,工序简单、省时、省力、工效高和成本低的优点。The beneficial effect of the utility model is: adopting the utility model, instead of the traditional process of marking each hole arranged along the arc and then drilling, it can ensure the shape and position accuracy of each hole, and the process is simple, time-saving and labor-saving , high efficiency and low cost advantages.

附图说明Description of drawings

图1是本实用新型的结构示意图。Fig. 1 is a structural representation of the utility model.

图2是图1的俯视图。FIG. 2 is a top view of FIG. 1 .

图3是水轮发电机阻尼环的结构示意图。Fig. 3 is a structural schematic diagram of a damping ring of a hydroelectric generator.

图4是图3的A-A剖视图。Fig. 4 is a cross-sectional view along line A-A of Fig. 3 .

具体实施方式Detailed ways

下面结合附图和实施例对本实用新型进一步说明。Below in conjunction with accompanying drawing and embodiment the utility model is further described.

实施例如图所示:一种加工水轮发电机阻尼环排孔的钻模,用于高工效钻铰阻尼环14上的沿圆弧排列的螺杆孔15及阻尼杆孔16。钻模座1的中央设有与阻尼环半成品10的外形相配合顶部敞开的弧形内腔,所述弧形内腔设有与阻尼环半成品10的内圆弧紧靠的三个内圆弧定位销7。所述钻模座1的弧形内腔一端设有通过第二螺栓8紧定安装的定位板9,在钻模座1的中央沿对称中心线设有紧顶阻尼环半成品10外圆弧的水平定位螺钉2。模板3通过三个模板定位销13及四个第一螺栓4紧固安装在钻模座1的顶面并与装在钻模座1弧形内腔的阻尼环半成品10间隙配合,按照阻尼环设计要求加工和布置的螺杆孔钻套11镶嵌于模板3的两端,按照阻尼环设计要求加工和布置并沿圆弧排列的阻尼杆孔钻套12镶嵌在模板3的中部。在模板3的两端,位于螺杆孔钻套11和阻尼杆孔钻套12之间设有紧顶阻尼环半成品10的铅直定位螺栓6。设有两个与所述阻尼杆孔钻套12过渡配合的定位插销5。The embodiment is shown in the figure: a drilling template for processing the row of holes of the damping ring of a hydroelectric generator, which is used for high-efficiency drilling and reaming of the screw holes 15 and damping rod holes 16 arranged along a circular arc on the damping ring 14 . The center of the drill base 1 is provided with an arc-shaped inner cavity that matches the shape of the damping ring semi-finished product 10 and the top is open. The arc-shaped inner cavity is provided with three inner arcs that are close to the inner arcs of the damping ring semi-finished product 10 Locating pin 7. One end of the arc-shaped inner cavity of the drilling mold base 1 is provided with a positioning plate 9 tightly fixed and installed by the second bolt 8, and the center of the drilling mold base 1 is provided with a tight top damping ring semi-finished product 10 outer arc along the center line of symmetry. Horizontal set screw 2. The template 3 is fastened and installed on the top surface of the drill base 1 through three template positioning pins 13 and four first bolts 4, and is in clearance fit with the damping ring semi-finished product 10 installed in the arc-shaped inner cavity of the drill base 1. According to the damping ring Screw hole drill bushings 11 that are required to be processed and arranged by the design are embedded in both ends of the template 3, and damping rod hole drill bushes 12 that are processed and arranged according to the design requirements of the damping ring and arranged along an arc are embedded in the middle of the template 3. At both ends of the formwork 3, between the screw hole drill sleeve 11 and the damping rod hole drill sleeve 12, vertical positioning bolts 6 for tightening the top damping ring semi-finished product 10 are arranged. There are two locating pins 5 that transitionally cooperate with the damping rod hole drill bushing 12 .

阻尼环半成品10从敞开的侧面插入钻模座1的弧形内腔并紧靠定位板9和三个内圆弧定位销7,并用水平定位螺钉2和铅直定位螺栓6分别在水平面和垂直面顶紧。钻孔时,先加工一个端头的阻尼杆孔16并插入第一个定位插销5定位,再加工一个另一端头的阻尼杆孔16并插入第二个定位插销5定位,随后再进行其它阻尼杆孔16和螺杆孔15的加工。The damping ring semi-finished product 10 is inserted into the arc-shaped inner cavity of the drill base 1 from the open side and is close to the positioning plate 9 and the three inner circular arc positioning pins 7, and the horizontal positioning screw 2 and the vertical positioning bolt 6 are used respectively in the horizontal plane and vertical positioning. The top is tight. When drilling, first process the damping rod hole 16 at one end and insert it into the first positioning pin 5 for positioning, then process the damping rod hole 16 at the other end and insert it into the second positioning pin 5 for positioning, and then perform other damping Machining of rod hole 16 and screw hole 15.

Claims (2)

1. the drill jig of a process water turbine generator damping ring round, the screw hole to be processed that comprises jig seat and arrange along circular arc and the damping ring semi-finished product in damper rod hole, it is characterized in that: the central authorities of described jig seat (1) are provided with the arc inner chamber of the open-top that matches with the profile of damping ring semi-finished product (10), described arc inner chamber be provided with the interior circular arc of damping ring semi-finished product (10) near 2-5 in circular arc alignment pin (7); One end of described jig seat (1) is provided with the location-plate of installing by second bolt (8) tightening (9), is provided with the horizontal location screw (2) that presses closer damping ring semi-finished product (10) external arc along symmetrical center line in the central authorities of described jig seat (1); Template (3) by the fastening end face that is installed in jig seat (1) of Template Location pin (13) and first bolt (4) and with damping ring semi-finished product (10) matched in clearance that is contained in jig seat (1) arc inner chamber, be embedded in the two ends of template (3) according to damping ring designing requirement processing and the screw hole drill bushing (11) arranged, according to damping ring designing requirement processing with arrange and be embedded in the middle part of template (3) along the damper rod hole drill cover (12) that circular arc is arranged; The two ends of template (3) are positioned at and are provided with the vertical bolt (6) that presses closer damping ring semi-finished product (10) between screw hole drill bushing (11) and the damper rod hole drill cover (12); Be provided with two fastening screws (5) with described damper rod hole drill cover (12) interference fits.
2. the drill jig of a kind of process water turbine generator damping ring round according to claim 1 is characterized in that: described arc inner chamber be provided with the interior circular arc of damping ring semi-finished product (10) near three interior circular arc alignment pins (7).
CN201020296127XU 2010-08-18 2010-08-18 Drill jig for processing weep holes on damping ring of water turbine generator Expired - Fee Related CN201783675U (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104708061A (en) * 2013-12-12 2015-06-17 铜陵市永生机电制造有限责任公司 Drilling fixture
CN106001703A (en) * 2016-06-21 2016-10-12 中国核工业二三建设有限公司 Drilling positioning device
CN106392512A (en) * 2016-11-23 2017-02-15 大连升隆机械有限公司 Machining method for three-tooth block of driving wheel and drilling tool

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104708061A (en) * 2013-12-12 2015-06-17 铜陵市永生机电制造有限责任公司 Drilling fixture
CN106001703A (en) * 2016-06-21 2016-10-12 中国核工业二三建设有限公司 Drilling positioning device
CN106001703B (en) * 2016-06-21 2019-09-27 中国核工业二三建设有限公司 Drilling-hole positioning device
CN106392512A (en) * 2016-11-23 2017-02-15 大连升隆机械有限公司 Machining method for three-tooth block of driving wheel and drilling tool
CN106392512B (en) * 2016-11-23 2021-01-05 大连升隆机械有限公司 Driving wheel three-tooth block machining method and drilling machining tool

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C17 Cessation of patent right
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20110406

Termination date: 20130818