CN201783675U - Drill jig for processing weep holes on damping ring of water turbine generator - Google Patents
Drill jig for processing weep holes on damping ring of water turbine generator Download PDFInfo
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- CN201783675U CN201783675U CN201020296127XU CN201020296127U CN201783675U CN 201783675 U CN201783675 U CN 201783675U CN 201020296127X U CN201020296127X U CN 201020296127XU CN 201020296127 U CN201020296127 U CN 201020296127U CN 201783675 U CN201783675 U CN 201783675U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/20—Hydro energy
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Abstract
本实用新型涉及一种加工水轮发电机阻尼环排孔的钻模,钻模座的中央设有与阻尼环半成品相配合顶部敞开的弧形内腔,与阻尼环半成品的内圆弧紧靠的三个内圆弧定位销、位于钻模座一端的定位板和沿对称中心线并紧顶阻尼环半成品外圆弧的水平定位螺钉。模板通过模板定位销及第一螺栓紧固安装在钻模座的顶面并与装在钻模座弧形内腔的阻尼环半成品间隙配合,螺杆孔钻套镶嵌于模板的两端,沿圆弧排列的阻尼杆孔钻套镶嵌在模板的中部;模板的两端设有紧顶阻尼环半成品的铅直定位螺栓;设有两个与所述阻尼杆孔钻套过渡配合的定位插销。本实用新型可取代对每一个孔先划线再钻孔的工艺,具有确保各孔的形状位置精度,省时、省力、工效高和成本低的优点。
The utility model relates to a drilling mold for processing the holes of the damping ring of a hydroelectric generator. The center of the drilling mold seat is provided with an arc-shaped inner chamber which matches with the semi-finished damping ring and is close to the inner circular arc of the semi-finished damping ring. The three inner arc positioning pins, the positioning plate located at one end of the drill base and the horizontal positioning screw along the symmetrical center line and tightening the outer arc of the semi-finished product of the damping ring. The formwork is fastened and installed on the top surface of the mold holder through the template positioning pin and the first bolt, and is matched with the damping ring semi-finished product installed in the arc-shaped inner cavity of the drill holder. The arc-arranged damping rod hole drill sleeves are inlaid in the middle of the template; the two ends of the template are provided with vertical positioning bolts for tightening the top damping ring semi-finished product; The utility model can replace the process of marking each hole first and then drilling, and has the advantages of ensuring the shape and position accuracy of each hole, saving time and labor, high work efficiency and low cost.
Description
技术领域technical field
本实用新型涉及一种钻床加工模具,特别是一种加工水轮发电机阻尼环排孔的钻模。The utility model relates to a drilling mold processing mold, in particular to a drilling mold for processing a hydraulic generator damping ring row hole.
背景技术Background technique
此前,加工如图3-4所示的水轮发电机阻尼环14的沿圆弧排列的阻尼杆孔16和两端联接用的螺杆孔15,一般采用先划线,再钻孔;工序复杂、加工周期长、劳动强度大并难以保证各孔的形状位置精度,偏差大;导致两端联接螺栓和阻尼杆安装不对位。Previously, to process the
发明内容Contents of the invention
本实用新型的目的是提供了一种加工水轮发电机阻尼环排孔的钻模,能确保各孔的形状位置精度,工序简单、周期短、工效高。The purpose of the utility model is to provide a drilling mold for processing the holes of the damping ring of the hydraulic generator, which can ensure the shape and position accuracy of each hole, and has simple process, short cycle and high work efficiency.
为解决上述技术问题,本实用新型的技术方案是:一种加工水轮发电机阻尼环排孔的钻模,包括钻模座和沿圆弧排列的待加工螺杆孔及阻尼杆孔的阻尼环半成品;所述钻模座的中央设有与阻尼环半成品的外形相配合顶部敞开的弧形内腔,所述弧形内腔设有与阻尼环半成品的内圆弧紧靠的2-5个内圆弧定位销。所述钻模座的一端设有通过第二螺栓紧定安装的定位板,在所述钻模座的中央沿对称中心线设有紧顶阻尼环半成品外圆弧的水平定位螺钉。模板通过模板定位销及第一螺栓紧固安装在钻模座的顶面并与装在钻模座弧形内腔的阻尼环半成品间隙配合,按照阻尼环设计要求加工和布置的螺杆孔钻套镶嵌于模板的两端,按照阻尼环设计要求加工和布置并沿圆弧排列的阻尼杆孔钻套镶嵌在模板的中部。模板的两端,位于螺杆孔钻套和阻尼杆孔钻套之间设有紧顶阻尼环半成品的铅直定位螺栓。设有两个与所述阻尼杆孔钻套过渡配合的定位插销;所述弧形内腔设有与阻尼环半成品的内圆弧紧靠的三个内圆弧定位销。In order to solve the above-mentioned technical problems, the technical solution of the utility model is: a drilling mold for processing the holes of the damping ring of the hydraulic generator, including the drilling mold base and the damping ring of the screw holes to be processed and the damping rod holes arranged along the circular arc Semi-finished products; the center of the drill base is provided with an arc-shaped inner cavity that matches the shape of the damping ring semi-finished product and the top is open. The arc-shaped inner cavity is provided with 2-5 inner arcs that are close to the inner arc of the damping ring semi-finished product Inner arc positioning pin. One end of the jig base is provided with a positioning plate that is fastened and installed by the second bolt, and a horizontal positioning screw that tightens the outer arc of the semi-finished product of the top damping ring is provided in the center of the jig base along the symmetrical center line. The template is fastened and installed on the top surface of the mold holder through the template positioning pin and the first bolt, and is closely matched with the damping ring semi-finished product installed in the arc-shaped inner cavity of the drill holder. The screw hole drill sleeve is processed and arranged according to the design requirements of the damping ring. Inlaid at both ends of the template, the damping rod hole drill sleeves that are processed and arranged according to the design requirements of the damping ring and arranged along an arc are embedded in the middle of the template. The two ends of the formwork are located between the screw hole drill bushing and the damping rod hole drill bushing, and are provided with vertical positioning bolts for tightening the top damping ring semi-finished product. There are two locating pins transitionally matched with the drill sleeve of the damping rod hole; the arc-shaped inner cavity is provided with three inner arc locating pins which are close to the inner arc of the damping ring semi-finished product.
本实用新型的有益效果是:采用本实用新型,取代传统的对沿圆弧排列的每一个孔先划线再钻孔的工艺,具有确保各孔的形状位置精度,工序简单、省时、省力、工效高和成本低的优点。The beneficial effect of the utility model is: adopting the utility model, instead of the traditional process of marking each hole arranged along the arc and then drilling, it can ensure the shape and position accuracy of each hole, and the process is simple, time-saving and labor-saving , high efficiency and low cost advantages.
附图说明Description of drawings
图1是本实用新型的结构示意图。Fig. 1 is a structural representation of the utility model.
图2是图1的俯视图。FIG. 2 is a top view of FIG. 1 .
图3是水轮发电机阻尼环的结构示意图。Fig. 3 is a structural schematic diagram of a damping ring of a hydroelectric generator.
图4是图3的A-A剖视图。Fig. 4 is a cross-sectional view along line A-A of Fig. 3 .
具体实施方式Detailed ways
下面结合附图和实施例对本实用新型进一步说明。Below in conjunction with accompanying drawing and embodiment the utility model is further described.
实施例如图所示:一种加工水轮发电机阻尼环排孔的钻模,用于高工效钻铰阻尼环14上的沿圆弧排列的螺杆孔15及阻尼杆孔16。钻模座1的中央设有与阻尼环半成品10的外形相配合顶部敞开的弧形内腔,所述弧形内腔设有与阻尼环半成品10的内圆弧紧靠的三个内圆弧定位销7。所述钻模座1的弧形内腔一端设有通过第二螺栓8紧定安装的定位板9,在钻模座1的中央沿对称中心线设有紧顶阻尼环半成品10外圆弧的水平定位螺钉2。模板3通过三个模板定位销13及四个第一螺栓4紧固安装在钻模座1的顶面并与装在钻模座1弧形内腔的阻尼环半成品10间隙配合,按照阻尼环设计要求加工和布置的螺杆孔钻套11镶嵌于模板3的两端,按照阻尼环设计要求加工和布置并沿圆弧排列的阻尼杆孔钻套12镶嵌在模板3的中部。在模板3的两端,位于螺杆孔钻套11和阻尼杆孔钻套12之间设有紧顶阻尼环半成品10的铅直定位螺栓6。设有两个与所述阻尼杆孔钻套12过渡配合的定位插销5。The embodiment is shown in the figure: a drilling template for processing the row of holes of the damping ring of a hydroelectric generator, which is used for high-efficiency drilling and reaming of the
阻尼环半成品10从敞开的侧面插入钻模座1的弧形内腔并紧靠定位板9和三个内圆弧定位销7,并用水平定位螺钉2和铅直定位螺栓6分别在水平面和垂直面顶紧。钻孔时,先加工一个端头的阻尼杆孔16并插入第一个定位插销5定位,再加工一个另一端头的阻尼杆孔16并插入第二个定位插销5定位,随后再进行其它阻尼杆孔16和螺杆孔15的加工。The damping ring
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CN201020296127XU CN201783675U (en) | 2010-08-18 | 2010-08-18 | Drill jig for processing weep holes on damping ring of water turbine generator |
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CN201020296127XU CN201783675U (en) | 2010-08-18 | 2010-08-18 | Drill jig for processing weep holes on damping ring of water turbine generator |
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CN201783675U true CN201783675U (en) | 2011-04-06 |
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CN201020296127XU Expired - Fee Related CN201783675U (en) | 2010-08-18 | 2010-08-18 | Drill jig for processing weep holes on damping ring of water turbine generator |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104708061A (en) * | 2013-12-12 | 2015-06-17 | 铜陵市永生机电制造有限责任公司 | Drilling fixture |
CN106001703A (en) * | 2016-06-21 | 2016-10-12 | 中国核工业二三建设有限公司 | Drilling positioning device |
CN106392512A (en) * | 2016-11-23 | 2017-02-15 | 大连升隆机械有限公司 | Machining method for three-tooth block of driving wheel and drilling tool |
-
2010
- 2010-08-18 CN CN201020296127XU patent/CN201783675U/en not_active Expired - Fee Related
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104708061A (en) * | 2013-12-12 | 2015-06-17 | 铜陵市永生机电制造有限责任公司 | Drilling fixture |
CN106001703A (en) * | 2016-06-21 | 2016-10-12 | 中国核工业二三建设有限公司 | Drilling positioning device |
CN106001703B (en) * | 2016-06-21 | 2019-09-27 | 中国核工业二三建设有限公司 | Drilling-hole positioning device |
CN106392512A (en) * | 2016-11-23 | 2017-02-15 | 大连升隆机械有限公司 | Machining method for three-tooth block of driving wheel and drilling tool |
CN106392512B (en) * | 2016-11-23 | 2021-01-05 | 大连升隆机械有限公司 | Driving wheel three-tooth block machining method and drilling machining tool |
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
C17 | Cessation of patent right | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20110406 Termination date: 20130818 |