CN201783474U - Fast reciprocating type pneumatic brush bar titanium cast ingot cleaning machine - Google Patents
Fast reciprocating type pneumatic brush bar titanium cast ingot cleaning machine Download PDFInfo
- Publication number
- CN201783474U CN201783474U CN2010202672068U CN201020267206U CN201783474U CN 201783474 U CN201783474 U CN 201783474U CN 2010202672068 U CN2010202672068 U CN 2010202672068U CN 201020267206 U CN201020267206 U CN 201020267206U CN 201783474 U CN201783474 U CN 201783474U
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- ingot casting
- cleaning machine
- cast ingot
- brush
- reciprocating type
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Abstract
The utility model relates to the field of a fast reciprocating type pneumatic brush bar titanium cast ingot cleaning machine. The fast reciprocating type pneumatic brush bar titanium cast ingot cleaning machine mainly consists of a water tank, a support wheel, a support wheel driving mechanism, steel wire brushes, an automatic reciprocating air cylinder and a compressor, wherein the support wheel driving mechanism enables a cast ingot to rotate through driving the support wheel, the compression air cylinder presses a turning frame on the cast ingot, two groups of steel wire brushes are arranged on the turning frame, and brush and wash the surface of the cast ingot through being pushed by the automatic reciprocating air cylinder, meanwhile, brushed and washed pollutants are flushed by water flows sprayed out from water spray holes of the steel wire brushes, the brush washing effect and the brush washing speed of the cast ingot can be effectively improved, and the technical problems of poor cleaning effect and low efficiency on the large thick and long primary cast ingot in the prior art can be solved.
Description
Technical field
The utility model relates to a kind of special-purpose titanium ingot casting cleaning equipment that uses in the titanium or titanium alloy ingot casting process for preparing.
Background technology
In titanium or titanium alloy ingot casting production process, normally the graininess titanium sponge is pressed into the material piece with hydraulic press at present, more a plurality of material pieces is welded into a long electrode, in vacuum consumable electrode arc furnace, be fused into cast metals then, be called ingot casting one time.Fusion process in vacuum consumable electrode arc furnace is the process of a purification and homogenization of composition, for reaching the requirement of respective material standard, also must carry out the fusing second time to an ingot casting.But since at the surface deposition of an ingot casting one deck impurity volatile matter, before carrying out secondary smelting, must it be cleaned up with cleaning equipments such as ingot casting cleaning machines, avoid these impurity is brought in the secondary ingot casting again.China produced the tonnage of molten titanium electric arc furnaces many specification of an ingot casting was little below 3 tons in the past, how within Φ 500X2500mm scope.Being used to clean the structure that traditional ingot casting cleaning machine of ingot casting or other ingot castings adopts is to lay two groups of support rollers in a steel tank, the ingot casting that is cleaned is placed on the support roller, by the outer drive mechanism support roller of tank and drive the ingot casting rotation, drive every group of wire brush by leading screw and be pressed in and do vertical reciprocating motion on the ingot casting table, thereby play scrubbing action.But translational speed that there is wire brush in it is slow, production efficiency is low, the scavenging period of an ingot casting needs about 20 minutes, and secondly the thrust because of brush and ingot casting surface can not be big, otherwise can make leading screw produce deflection deformation, can influence the stability of work, also directly influence cleaning performance.The 3rd is the molten titanium electric arc furnaces that domestic a plurality of enterprise has equipped the 8-10 ton, and the specification of an ingot can reach Φ 850X4000mm, because long lead screw is yielding, traditional ingot casting cleaning machine can't be applied to the cleaning of long ingot casting.
Summary of the invention
To be solved in the utility modelly provide a kind of quick reciprocating type air brush row titanium ingot casting cleaning machine, improve and scrub speed and scrub pressure, effectively improve washing effect, it is low and can't be used for the problem that ingot casting of large-scale thick length cleans because deflection deformation is big to solve the ingot casting cleaning machine production efficiency of present lead screw transmission.
In order to achieve the above object, the technical solution adopted in the utility model is:
Quick reciprocating type air brush row titanium ingot casting cleaning machine is mainly by tank, support roller and support roller driving mechanism, wire brush, automatic reciprocating air cylinder, hold down gag constitutes, wherein quick reciprocating type air brush row titanium ingot casting cleaning machine bottom is a tank, the bottom of tank is provided with 2 or 3 groups of support rollers, support roller is provided with the support roller driving mechanism, hold down gag is made up of a clamping cylinder and a tiltable frame, one end of clamping cylinder is connecting tiltable frame, settling two groups of wire brushes on each tiltable frame, every group of wire brush is discharged into multiple axle by brush and is connected with an automatic reciprocating air cylinder, and the tank two ends respectively are provided with an ingot casting end jacking mechanism.
The utility model is simple in structure, and wire brush can according to circumstances freely be adjusted the surface pressing of an ingot casting, just can realize that the whole circumference outer surface can exhaustively clean up in all standing as long as an ingot casting rotates a circle.Production efficiency obviously improves, cleaning performance obviously improves, and can be used for the cleaning to an ingot casting of large-scale thick length.
Description of drawings
Fig. 1 tradition leading screw cleaning machine ingot casting cleaning-machine structure schematic diagram;
The A-A of Fig. 2 accompanying drawing 1 is to view;
The structural representation of the quick reciprocating type air brush row titanium ingot casting cleaning machine of Fig. 3;
B-B is to view in Fig. 4 accompanying drawing 3;
The structural representation of the quick reciprocating type air brush row titanium ingot casting cleaning machine embodiment of Fig. 5;
The left view of Fig. 6 accompanying drawing 5;
The vertical view of the structural representation of support roller, support roller driving mechanism, tank in the quick reciprocating type air brush row titanium ingot casting cleaning machine in Fig. 7 accompanying drawing 5;
1. tanks among the figure; 2. support roller; 3. support roller driving mechanism; 4. wire brush; 5. leading screw; 6. screw guide pin bushing; 7. the axis of guide; 8. leading screw driving mechanism; 9. ingot casting end jacking mechanism; 10. ingot casting; 11. translation mechanism; 12. clamping cylinder; 13. side turn-off frame; 14. automatic reciprocating air cylinder; 15. brush is discharged into multiple axle; 16. motor; 17. worm reduction gear
The specific embodiment
Below in conjunction with accompanying drawing the utility model is described in further detail, proves absolutely the specific embodiment of the present utility model:
Shown in accompanying drawing 1 and the accompanying drawing 2 is the structure of traditional leading screw cleaning machine ingot casting cleaning machine, in the tank of a steel, lay two groups of support rollers, the ingot casting that is cleaned is placed on the support roller, by the outer support roller drive mechanism support roller of tank and drive the ingot casting rotation, wire brush is arranged on the axis of guide and by the screw guide pin bushing and is connected with leading screw, by the translation mechanism that is connected on the wire brush wire brush is pressed on the ingot casting surface, is pressed in the lip-deep wire brush of ingot casting by the leading screw driving again and does the effect that vertical reciprocating motion reaches the cleaning ingot casting.But because the wire brush translational speed is slow, production efficiency is low, and the scavenging period of an ingot casting needs about 20 minutes, secondly the thrust on steel wire brush and ingot casting surface can not be big, otherwise can make leading screw produce deflection deformation, can influence the stability of work, also just influence cleaning performance.And for the molten titanium electric arc furnaces of 8-10 ton, the specification of an ingot can reach Φ 850X4000mm, because long lead screw is yielding, traditional leading screw cleaning machine ingot casting cleaning machine can't be applied on the cleaning machine of long ingot casting.
Shown in accompanying drawing 3 and the accompanying drawing 4 is the structural representation of quick reciprocating type air brush row titanium ingot casting cleaning machine, quick reciprocating type air brush row titanium ingot casting cleaning machine is equipped with 2 groups of support rollers at bottom of gullet, ingot casting is placed on the support roller, thereby the support roller drive mechanism support roller rotation that connects support roller drives the ingot casting rotation.The tank two ends respectively are provided with an ingot casting end jacking mechanism, and ingot casting end jacking mechanism withstands on two end faces of ingot casting and radially slides in order to avoid ingot casting to produce when scrubbing.Hold down gag is made up of a clamping cylinder, a tiltable frame, and wherein tiltable frame followed in the clamping cylinder first line of a couplet, is mounted with two groups of wire brushes on each tiltable frame, and every row's wire brush all connects an automatic reciprocating air cylinder.After ingot casting is put on the support roller, support roller drive mechanism support roller rotates, thereby drive the ingot casting slow rotation, the tiltable frame that has wire brush that clamping cylinder promotes to link the with it action of tumbling that rotates, two groups of wire brushes are pressed onto the ingot casting surface, and regulate the thrust size of wire brush the ingot casting surface by the admission pressure of regulating clamping cylinder.Supply gas to automatic reciprocating air cylinder, it just drives wire brush and does and back and forth scrub motion fast.Two groups of wire brushes are driven by coupled automatic reciprocating air cylinder separately respectively, automatic reciprocating air cylinder can be installed in two ends, the left and right sides respectively, like this scrub fast tiltable frame in the process suffered be the active force of mutual balance, prevented the vibrations that out-of-balance force may cause.Every group of wire brush all has hole for water spraying on the brush board on ingot casting surface, the unified processing after the current of ejection can be flushed to the dirt that is fallen by brush at any time and collect in the tank when scrubbing.As long as rotating a circle, ingot casting just can realize that all standing of whole ingot casting circumferential outer surface exhaustively cleans up.
Attached 5,6,7 is structural representations that are used to clean the quick reciprocating type air brush row titanium ingot casting cleaning machine embodiment of an ingot casting of large-scale thick length.Shown is a kind of ingot casting cleaning machine of 8 tons of molten titanium vacuum consumable electrode arc furnaces, the ingot casting of diameter 550-720mm capable of washing, long 4000mm.Because ingot casting is oversize, it is two that tiltable frame can be set up by one, clamping cylinder is also corresponding to increase to two by one, automatic reciprocating air cylinder is corresponding to increase to four, it is three groups that the support roller of bottom of gullet also can be set up, wherein each tiltable frame is 100mm by a cylinder diameter respectively clamping cylinder drives, thrust 350KG.Two groups of wire brushes are respectively arranged on each tiltable frame, and every group of brush row driven by an automatic reciprocating air cylinder, and its cylinder diameter is 80mm, stroke 100mm, operating frequency is adjustable, and is the highest 1 time/second, and the support roller drive unit is made of the worm reduction gear that motor-driven is connected with motor.Used scavenging period was less than 3 minutes when weighing a titanium ingot casting of 7.3 tons and cleaning on this equipment.
Tiltable frame and clamping cylinder all are set to 2, and each tiltable frame all is connected with a clamping cylinder separately.
Offer hole for water spraying on every group of wire brush, hole for water spraying can be arranged on the brush board of wire brush, can eject current at any time and rinse out the dirt that is scrubbed off.
The ingot casting that wherein can be used for cleaning comprises in the titan alloy casting ingot process ingot casting or other ingot castings.
Claims (5)
1. a quick reciprocating type air brush is arranged titanium ingot casting cleaning machine, it is characterized in that, quick reciprocating type air brush row titanium ingot casting cleaning machine mainly is made of tank, support roller and support roller driving mechanism, wire brush, automatic reciprocating air cylinder, hold down gag, wherein quick reciprocating type air brush row titanium ingot casting cleaning machine bottom is a tank, the bottom of tank is provided with 2 or 3 groups of support rollers, support roller is provided with the support roller driving mechanism, hold down gag is made up of a clamping cylinder and a tiltable frame, and an end of clamping cylinder is connecting tiltable frame.
2. a kind of quick reciprocating type air brush row titanium ingot casting cleaning machine according to claim 1 is characterized in that tiltable frame and clamping cylinder all are set to 2, and each tiltable frame all is connected with a clamping cylinder separately.
3. a kind of quick reciprocating type air brush row titanium ingot casting cleaning machine according to claim 1 and 2 is characterized in that settling two groups of wire brushes on each tiltable frame, every group of wire brush is discharged into multiple axle by brush and is connected with an automatic reciprocating air cylinder.
4. a kind of quick reciprocating type air brush row titanium ingot casting cleaning machine according to claim 1 and 2 is characterized in that, has hole for water spraying on the wire brush.
5. a kind of quick reciprocating type air brush row titanium ingot casting cleaning machine according to claim 1 is characterized in that the tank two ends respectively are provided with an ingot casting end jacking mechanism.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010202672068U CN201783474U (en) | 2010-07-21 | 2010-07-21 | Fast reciprocating type pneumatic brush bar titanium cast ingot cleaning machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010202672068U CN201783474U (en) | 2010-07-21 | 2010-07-21 | Fast reciprocating type pneumatic brush bar titanium cast ingot cleaning machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201783474U true CN201783474U (en) | 2011-04-06 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2010202672068U Expired - Fee Related CN201783474U (en) | 2010-07-21 | 2010-07-21 | Fast reciprocating type pneumatic brush bar titanium cast ingot cleaning machine |
Country Status (1)
| Country | Link |
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| CN (1) | CN201783474U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103962533A (en) * | 2013-02-04 | 2014-08-06 | 青海聚能钛业有限公司 | Tilting device for ingot casting with rectangular section |
| CN115254717A (en) * | 2022-07-06 | 2022-11-01 | 国网山东省电力公司经济技术研究院 | Cleaning device for power distribution box |
| CN117654977A (en) * | 2024-01-29 | 2024-03-08 | 陕西天成航空材料股份有限公司 | Cleaning device for titanium alloy ingot casting treatment |
| CN117654977B (en) * | 2024-01-29 | 2024-04-16 | 陕西天成航空材料股份有限公司 | Cleaning device for titanium alloy ingot casting treatment |
-
2010
- 2010-07-21 CN CN2010202672068U patent/CN201783474U/en not_active Expired - Fee Related
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103962533A (en) * | 2013-02-04 | 2014-08-06 | 青海聚能钛业有限公司 | Tilting device for ingot casting with rectangular section |
| CN103962533B (en) * | 2013-02-04 | 2015-12-23 | 青海聚能钛业有限公司 | A kind of square-section ingot overturning machine |
| CN115254717A (en) * | 2022-07-06 | 2022-11-01 | 国网山东省电力公司经济技术研究院 | Cleaning device for power distribution box |
| CN115254717B (en) * | 2022-07-06 | 2024-02-09 | 国网山东省电力公司经济技术研究院 | Cleaning device for power distribution box |
| CN117654977A (en) * | 2024-01-29 | 2024-03-08 | 陕西天成航空材料股份有限公司 | Cleaning device for titanium alloy ingot casting treatment |
| CN117654977B (en) * | 2024-01-29 | 2024-04-16 | 陕西天成航空材料股份有限公司 | Cleaning device for titanium alloy ingot casting treatment |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20110406 Termination date: 20180721 |