CN201780170U - Furnace tube high temperature and leakage detecting device - Google Patents

Furnace tube high temperature and leakage detecting device Download PDF

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Publication number
CN201780170U
CN201780170U CN2010205055332U CN201020505533U CN201780170U CN 201780170 U CN201780170 U CN 201780170U CN 2010205055332 U CN2010205055332 U CN 2010205055332U CN 201020505533 U CN201020505533 U CN 201020505533U CN 201780170 U CN201780170 U CN 201780170U
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CN
China
Prior art keywords
high temperature
tube high
detecting device
boiler tube
heater
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
CN2010205055332U
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Chinese (zh)
Inventor
刘永才
陈国玺
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Shenzhen Jiayuntong Electronics Co Ltd
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Shenzhen Jiayuntong Electronics Co Ltd
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Priority to CN2010205055332U priority Critical patent/CN201780170U/en
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Abstract

The utility model discloses a furnace tube high temperature and leakage detecting device which belongs to a furnace body high temperature and leakage detecting device of a heating furnace in an oil field. The furnace tube high temperature and leakage detecting device comprises a furnace body, a furnace tube high temperature detecting device and a furnace body leakage detecting device. The furnace tube high temperature and leakage detecting device is characterized in that the temperature measuring element of the furnace tube high temperature detecting device is mounted in the interlayer of the furnace body through a mounting head; the temperature measuring element adopts an armored thermocouple, the leading-out wire of which is sealed by a ferrule; the lowest part of the fire tube armor plate of the furnace body is connected with the probe box of the furnace body leakage detecting device through an overflow pipe; an overflow hole is formed on the probe box; and the temperature transmitter of the furnace tube high temperature detecting device and the leakage transmitter of the furnace body leakage detecting device are connected with a programmable controller. The furnace tube high temperature and leakage detecting device has simple structure, realizes the full-automatic detection to the high temperature and the leakage of the heating furnace in the oil field, overcomes the deficiencies of the prior part that a plurality of detecting instruments are simply combined and the whole structure is complicated, and improves the running security of the heating furnace.

Description

Boiler tube high temperature and apparatus for testing weeping
Technical field:
The utility model relates to a kind of boiler tube high temperature and apparatus for testing weeping, and it belongs to the high temperature and the apparatus for testing weeping of the body of heater of oil field heating furnace.
Background technology:
Along with improving constantly of automaticity, the various heating furnaces in oil field in order to improve the safe in utilization of heating furnace, guarantee the normal operation of heating furnace except that conventional sense, and special the detection gets more and more, as boiler tube high temperature and leakage check or the like.But at present these special detect with original detection can only stack combinations, its result, an original panel board becomes two, three etc., these dispersions and independent detection device separately, one is unfavorable for operation, two are unfavorable for concentrating, and the device of these simple stacks also causes the interior space of taking up an area of of operation room many.But the boiler tube high temperature service of existing structure and apparatus for testing weeping can not directly simply be installed on the body of heater surface, and simple welded and installed can cause the integrally-built destruction of body of heater, does not meet safe requirement.In addition, such installation also can cause the inaccurate problem of testing result.
Summary of the invention:
The purpose of this utility model is the boiler tube high temperature of existing structure and apparatus for testing weeping are directly combined with body of heater, and can realize the centralized displaying of testing result, and testing result is accurate, installs and uses purpose of safety.
The purpose of this utility model is achieved in that
A kind of boiler tube high temperature and apparatus for testing weeping, it comprises body of heater, boiler tube high temperature pick-up unit and body of heater apparatus for testing weeping, the temperature element of described boiler tube high temperature pick-up unit is installed in the furnace sandwich by installation head, described temperature element is an armoured thermocouple, and the extension line of armoured thermocouple is sealed by cutting ferrule; Lowest part at the fire tube steel plate of body of heater is connected by the probe cassette of a run-down pipe with the body of heater apparatus for testing weeping, on described probe cassette spout hole is set; The temperature transmitter of described boiler tube high temperature pick-up unit and the leakage transmitter of body of heater apparatus for testing weeping are connected on the Programmable Logic Controller.
The inside and outside sleeve pipe of the installation head of the temperature element of described boiler tube high temperature pick-up unit is directly fixedlyed connected with fire tube steel plate.
The extension line of described armoured thermocouple passes the body of heater flange and by the graphite-filled packing seal of high pressure.
The probe cassette of described body of heater apparatus for testing weeping is that last liquid feeding side emptying, totally enclosed type detect box.
Be provided with insulating material between described probe electrode and the detection box.
The utility model is simple in structure, can realize that the full-automatic temperature of oil field heating furnace and leakage detect, and has overcome a plurality of measuring instrument simple superposition in the prior art, and the drawback of complicated integral structure has also improved the security that heating furnace moves simultaneously.
Description of drawings:
Fig. 1 is an one-piece construction synoptic diagram of the present utility model
Fig. 2 is the mounting structure synoptic diagram of the temperature element of the utility model boiler tube high temperature pick-up unit
Fig. 3 is the syndeton synoptic diagram of the extension line of the utility model body of heater flange and temperature element
Fig. 4 is the utility model principle of work synoptic diagram
Embodiment:
Below in conjunction with accompanying drawing 1, Fig. 2, Fig. 3 and Fig. 4, the utility model is further detailed:
In the present embodiment, the utility model comprises body of heater 1, and body of heater is connected with burner 4; The tweer of body of heater 1 is useful on the water 2 of cooling; The utility model also includes boiler tube high temperature pick-up unit and body of heater apparatus for testing weeping, and described boiler tube high temperature pick-up unit and body of heater apparatus for testing weeping for the applicant at number of patent application are: 2010201304020 " boiler tube high temperature pick-up unit " and number of patent application are " apparatus for testing weeping " disclosed technical scheme of 2010201194302.
In the present embodiment, the temperature element of boiler tube high temperature pick-up unit is installed in the furnace sandwich by installation head, and A as shown in fig. 1, B, C position go out.Described temperature element is an armoured thermocouple 15, and the extension line of armoured thermocouple is by cutting ferrule 151 sealings; Lowest part at the fire tube steel plate 3 of body of heater is connected with the probe cassette T of body of heater apparatus for testing weeping by a run-down pipe 5, spout hole 51 is set on described probe cassette, when the liquid level in the probe cassette T rose to spout hole 51, automatic overflow can not accumulate the liquid in the fire tube to the outside.The leakage transmitter LT of the temperature transmitter of boiler tube high temperature pick-up unit and body of heater apparatus for testing weeping is connected on the Programmable Logic Controller QC-1.
The inner sleeve 152 of the installation head of the temperature element of described boiler tube high temperature pick-up unit, outer tube 153 are directly fixedlyed connected with fire tube steel plate 3.Described temperature element, promptly the extension line 201 of armoured thermocouple 15 passes body of heater flange 204 and fixing by high pressure graphite-filled packing seal 203 and pressure cap 202.The probe cassette T of described body of heater apparatus for testing weeping is that last liquid feeding side emptying, totally enclosed type detect box.Be provided with insulating material between described probe electrode 7 and the probe cassette T.
Principle of work of the present utility model is as follows:
Described boiler tube high temperature pick-up unit is to have on the fire tube steel plate in space of water at boiler tube, utilize installation head that water and detected steel plate are separated, the outer tube of temperature element installation head of the present utility model and inner sleeve constitute an interlayer air 154 between the two, play heat-blocking action, make the water 2 in the stove can not directly cool off the effect that temperature element is an armoured thermocouple, inner sleeve 152 is passed to armoured thermocouple to the heat of body of heater steel plate 3, cutting ferrule 151 is sealing temperature thermocouples 6, water and temperature element are separated, and pressure cap 151 is regulated the sealing elasticity.The extended line 201 body of heater flanges of armoured thermocouple 15 extend to outside the stove, and this flange adopts packing_seal, has both guaranteed the thermopair extension, plays sealing function again, and the water in the stove is not leaked outside.LT is the leakage transmitter among the figure, and the signal that leakage inspection probe cassette T is detected becomes switching signal, gives programmable controller input, output I/O assembly.
The leakage detection probe is made up of two electrodes 7, link to each other with leakage transmitter LT by high value insulating material sealing back, in case boiler tube burns out, leakage, liquid 2 flows out in the probe cassette T automatically in the bottom of fire tube steel plate 3, when liquid was dipped into electrode 7, detected signal was input to leakage transmitter LT and converts switching signal to, gave programmable controller QC and carried out data processing.When liquid in the stove flows into the stove tube inner bottom part of heating furnace, go in the detection probe box T by run-down pipe 5 automatic overflows, when the liquid level in the detection probe box T rose to spout hole, automatic overflow can not accumulate the liquid in the fire tube to the outside.After the signal that temperature and leakage detect is delivered to programmable controller I/O assembly, carry out demonstration and control by programmable controller QC.When measured any some temperature during near 475C °, the acousto-optic pre-alarm when reaching 475C °, is reported to the police, and when surpassing 485C °, cuts off gas flow by variable valve TV, blowing out automatically, and when leakage detection system has detected leakage, blowing out automatically.
Apparatus for testing weeping of the present utility model, adopt principle of overflow, in case boiler tube has burnt out leakage when occurring, the inevitable inflow automatically in the leakage detection probe box, when detecting liquid level, probe reports to the police automatically with blowing out automatically, when boiler tube any point temperature surpasses set temperature value, also by the automatic blowing out of programmable controller by programmable controller.
Install the armoured thermocouple 15 of temperature-detecting device, earlier internal and external casing 2,5 are soldered on the fire tube steel plate 1, guarantee that full weld does not leak, again armoured thermocouple 15 is inserted into the end, tighten pressure cap 151, the extended line of armoured thermocouple is passed by body of heater flange 204, as shown in Figure 2, tighten pressure cap 202, packing seal 203 good seals, the extended line that passes the armoured thermocouple 15 that passes 204 from the body of heater flange is connected with the temperature transmitter TE of high temperature pick-up unit again, described in the present embodiment point for measuring temperature has six, therefore, six temperature transmitter TE101 are set, TE102, TE103, TE104, TE105, TE106, the temperature input of programmable controller QC is linked in the output of temperature transmitter TE respectively, output module I/O-1, the I/O-2 respective terminal.The structure and the mounting means of body of heater of the present utility model and burner and body of heater flange are prior art.
The installation head of apparatus for testing weeping with temperature element is installed on the fire tube steel plate 3, and the run-down pipe 5 in that fire tube steel plate bottommost welding leakage detects welds probe cassette T again, and the high insulation tube 6 of described probe electrode fixes with leakage transmitter LT.On the connection terminal of the input module QC-1 that directly receives programmable controller QC of the leakage transmitter LT of described apparatus for testing weeping.The output of QC-1 is received on the variable valve TV, shown in Fig. 4.HMI is a display among Fig. 4.
Boiler tube high temperature pick-up unit in the utility model and body of heater apparatus for testing weeping and programmable controller be connected to prior art.

Claims (5)

1. boiler tube high temperature and apparatus for testing weeping, it comprises body of heater, boiler tube high temperature pick-up unit and body of heater apparatus for testing weeping, the temperature element that it is characterized in that described boiler tube high temperature pick-up unit is installed in the furnace sandwich by installation head, described temperature element is an armoured thermocouple, and the extension line of armoured thermocouple is sealed by cutting ferrule; Lowest part at the fire tube steel plate of body of heater is connected by the probe cassette of a run-down pipe with the body of heater apparatus for testing weeping, on described probe cassette spout hole is set; The temperature transmitter of described boiler tube high temperature pick-up unit and the leakage transmitter of body of heater apparatus for testing weeping are connected on the Programmable Logic Controller.
2. according to boiler tube high temperature and the apparatus for testing weeping described in the claim 1, it is characterized in that the inside and outside sleeve pipe of installation head of the temperature element of described boiler tube high temperature pick-up unit is directly fixedlyed connected with a fire steel plate.
3. according to boiler tube high temperature and the apparatus for testing weeping described in the claim 1, the extension line that it is characterized in that described armoured thermocouple passes the body of heater flange and by the graphite-filled packing seal of high pressure.
4. boiler tube high temperature according to claim 1 and apparatus for testing weeping, the probe cassette that it is characterized in that described body of heater apparatus for testing weeping are that last liquid feeding side emptying, totally enclosed type detect box.
5. boiler tube high temperature according to claim 4 and apparatus for testing weeping.It is characterized in that described probe electrode and detect between the box being provided with insulating material.
CN2010205055332U 2010-08-25 2010-08-25 Furnace tube high temperature and leakage detecting device Expired - Lifetime CN201780170U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2010205055332U CN201780170U (en) 2010-08-25 2010-08-25 Furnace tube high temperature and leakage detecting device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN2010205055332U CN201780170U (en) 2010-08-25 2010-08-25 Furnace tube high temperature and leakage detecting device

Publications (1)

Publication Number Publication Date
CN201780170U true CN201780170U (en) 2011-03-30

Family

ID=43793381

Family Applications (1)

Application Number Title Priority Date Filing Date
CN2010205055332U Expired - Lifetime CN201780170U (en) 2010-08-25 2010-08-25 Furnace tube high temperature and leakage detecting device

Country Status (1)

Country Link
CN (1) CN201780170U (en)

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Granted publication date: 20110330