CN201773626U - High and low temperature resistant, composite insulated flexible symmetrical cable - Google Patents

High and low temperature resistant, composite insulated flexible symmetrical cable Download PDF

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Publication number
CN201773626U
CN201773626U CN2010205101646U CN201020510164U CN201773626U CN 201773626 U CN201773626 U CN 201773626U CN 2010205101646 U CN2010205101646 U CN 2010205101646U CN 201020510164 U CN201020510164 U CN 201020510164U CN 201773626 U CN201773626 U CN 201773626U
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layer
film tape
low temperature
plated copper
copper wire
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CN2010205101646U
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韦玮
冯建卫
毕建金
李津津
周妍
郑宝祥
夏云怀
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Tianjin No609 Cable Co Ltd
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Tianjin No609 Cable Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A30/00Adapting or protecting infrastructure or their operation
    • Y02A30/14Extreme weather resilient electric power supply systems, e.g. strengthening power lines or underground power cables

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Abstract

The utility model relates to a high and low temperature-resistant composite insulated flexible symmetrical cable, which comprises insulated conductors consisting of a polytetrafluoroethylene insulating layer outside an inner conductor, and also comprises filling cores molded by a microporous polytetrafluoroethylene film tape, a polyimide film tape isolated layer, a silver plated copper wire braided layer and a PFA sheath, wherein two insulated conductors and two filling cores molded by the microporous polytetrafluoroethylene film tape are stranded, and then are coated with the polyimide film tape isolated layer, the silver plated copper wire braided layer and the PFA sheath in turn. The utility model has the characteristics that: the cable has small DC resistance, excellent electrical property at high frequency, light weight, small dielectric constant, low attenuation, high flexibility and excellent radiation resistance, and ensures the low attenuation performance of a lead at high frequency; and the flexibility is improved by adopting a multi-strand braiding form.

Description

耐高低温、复合绝缘柔软对称电缆 High and low temperature resistant, composite insulated flexible symmetrical cable

技术领域technical field

本实用新型涉及一种电缆,特别涉及一种适用于飞机、航天器等设备内部的信号传输,具有双向输出特性,实时性和可靠性高的耐高低温、复合绝缘柔软对称电缆。The utility model relates to a cable, in particular to a high and low temperature resistant composite insulating soft symmetrical cable which is suitable for signal transmission inside equipment such as aircrafts and spacecraft, has bidirectional output characteristics, high real-time performance and high reliability.

背景技术Background technique

普通的对称电缆一般采用单种材料作为绝缘,高频下衰减大,不利于使用,而且耐化学性差,使用环境受到限制。Ordinary symmetrical cables generally use a single material as insulation, which has a large attenuation at high frequencies, which is not conducive to use, and has poor chemical resistance, and the use environment is limited.

发明内容Contents of the invention

鉴于现有技术存在的不足,本实用新型提供了一种具有耐高低温、衰减小、重量轻、耐辐照、体积小、耐化学性好、柔软等特点的耐高低温、复合绝缘柔软对称电缆。In view of the deficiencies in the prior art, the utility model provides a high and low temperature resistant, composite insulating soft and symmetrical cable.

本实用新型为实现上述目的,所采取的方案是:一种耐高低温、复合绝缘柔软对称电缆,其特征在于:包括在内导体外设有一层聚四氟乙烯绝缘层构成的绝缘线芯,还包括微孔聚四氟乙烯薄膜带成型的填充芯、聚酰亚胺薄膜带隔离层、镀银铜线编织层及PFA护套,两根所述绝缘线芯及两根所述微孔聚四氟乙烯薄膜带成型的填充芯绞合,在其外依次设有一层聚酰亚胺薄膜带隔离层、镀银铜线编织层、PFA护套。In order to achieve the above purpose, the utility model adopts the following scheme: a kind of high and low temperature resistant, composite insulated flexible symmetrical cable, which is characterized in that it includes an insulated wire core composed of a polytetrafluoroethylene insulating layer outside the inner conductor, It also includes the filling core formed by microporous polytetrafluoroethylene film tape, polyimide film tape isolation layer, silver-plated copper wire braiding layer and PFA sheath, the two insulated wire cores and the two microporous polytetrafluoroethylene The filled core formed by tetrafluoroethylene film is twisted, and a layer of polyimide film isolating layer, silver-plated copper wire braiding layer, and PFA sheath are arranged outside it in sequence.

本实用新型的特点是:内导体为电性能优异的镀银铜导体,直流电阻小,高频下电性能优异,比普通铜导体、镀锡铜导体易焊接、电阻小、耐温等级高。绝缘层为聚四氟乙烯,采用薄层挤出工艺,既保证了优异的电气绝缘性能,又减轻了重量。填充芯采用一种介电常数较低、密度小的微孔聚四氟乙烯薄膜带绕包而成,填充芯的添加使得电缆结构稳定并且能满足其阻抗、电容及衰减等电气性能的要求,具有介电常数小、衰减低、重量轻、柔软性好。隔离层采用聚酰亚胺薄膜带,耐辐照性能优异。由聚四氟乙烯绝缘层、微孔聚四氟乙烯填充芯和聚酰亚胺薄膜带隔离层共同组成了复合绝缘,不仅保证了导线耐高低温、外径小、密度低、耐辐照、柔软性好,阻抗、电容与系统的匹配设计,而且保证了导线在高频下的低衰减性能。编织层采用能够耐高温的镀银铜线,不仅降低了高频下外界干扰的影响,而且采用多股编织形式增加了柔软性。护套为PFA(四氟乙烯-全氟烷基乙烯基醚共聚物),其具有耐高低温、阻燃性好、耐化学性能优异,采用薄层挤出工艺,既保证了优异的电气绝缘性能,又减轻了重量。The utility model is characterized in that: the inner conductor is a silver-plated copper conductor with excellent electrical performance, small DC resistance, excellent electrical performance under high frequency, easier to weld than ordinary copper conductors and tinned copper conductors, lower resistance, and higher temperature resistance. The insulating layer is polytetrafluoroethylene, which adopts thin-layer extrusion process, which not only ensures excellent electrical insulation performance, but also reduces weight. The filling core is made of a microporous polytetrafluoroethylene film tape with a low dielectric constant and low density. The addition of the filling core makes the cable structure stable and can meet the requirements of its electrical properties such as impedance, capacitance and attenuation. It has small dielectric constant, low attenuation, light weight and good flexibility. The isolation layer is made of polyimide film tape, which has excellent radiation resistance. Composite insulation composed of polytetrafluoroethylene insulating layer, microporous polytetrafluoroethylene filling core and polyimide film belt isolation layer not only ensures high and low temperature resistance of the wire, small outer diameter, low density, radiation resistance, Good flexibility, matching design of impedance, capacitance and system, and ensure the low attenuation performance of the wire at high frequency. The braiding layer is made of high-temperature-resistant silver-plated copper wire, which not only reduces the influence of external interference at high frequencies, but also uses multi-strand braiding to increase flexibility. The sheath is PFA (tetrafluoroethylene-perfluoroalkyl vinyl ether copolymer), which has high and low temperature resistance, good flame retardancy, and excellent chemical resistance. The thin-layer extrusion process ensures excellent electrical insulation performance, and reduced weight.

附图说明Description of drawings

图1是本实用新型的结构示意图。Fig. 1 is a structural representation of the utility model.

具体实施方式Detailed ways

如图1所示,耐高低温、复合绝缘柔软对称电缆,包括在内导体1-1外设有一层聚四氟乙烯绝缘层1-2构成的绝缘线芯1,还包括微孔聚四氟乙烯薄膜带成型的填充芯2、聚酰亚胺薄膜带隔离层3、镀银铜线编织层4及PFA护套5。As shown in Figure 1, the high and low temperature resistant, composite insulated flexible symmetrical cable includes an insulated wire core 1 composed of a polytetrafluoroethylene insulating layer 1-2 outside the inner conductor 1-1, and also includes a microporous polytetrafluoroethylene Formed filling core 2 with vinyl film, isolation layer 3 with polyimide film, braided layer 4 of silver-plated copper wire and PFA sheath 5 .

内导体1-1采用镀银铜导体,绝缘层1-2采用聚四氟乙烯薄层挤出形式,填充芯2采用微孔聚四氟乙烯薄膜带绕包成型。内导体1-1及绝缘层1-2构成绝缘线芯1,两根绝缘线芯1及两根所述微孔聚四氟乙烯薄膜带成型的填充芯2经绞合后,在其外依次绕包一层聚酰亚胺薄膜带隔离层3、编织一层镀银铜线编织层4、最后挤制一层PFA(四氟乙烯-全氟烷基乙烯基醚共聚物)护套5。The inner conductor 1-1 is made of silver-plated copper conductor, the insulating layer 1-2 is made of extruded polytetrafluoroethylene thin layer, and the filling core 2 is formed by wrapping with microporous polytetrafluoroethylene film tape. The inner conductor 1-1 and the insulating layer 1-2 constitute the insulated wire core 1, and the two insulated wire cores 1 and the two filled cores 2 formed by the microporous polytetrafluoroethylene film strips are twisted and then sequentially Wrap a layer of polyimide film with an isolation layer 3, braid a layer of silver-plated copper wire braid 4, and finally extrude a layer of PFA (tetrafluoroethylene-perfluoroalkyl vinyl ether copolymer) sheath 5.

Claims (1)

1.一种耐高低温、复合绝缘柔软对称电缆,其特征在于:包括在内导体(1-1)外设有一层聚四氟乙烯绝缘层(1-2)构成的绝缘线芯(1),还包括微孔聚四氟乙烯薄膜带成型的填充芯(2)、聚酰亚胺薄膜带隔离层(3)、镀银铜线编织层(4)及PFA护套(5),两根所述绝缘线芯(1)及两根所述微孔聚四氟乙烯薄膜带成型的填充芯(2)绞合,在其外依次设有一层聚酰亚胺薄膜带隔离层(3)、镀银铜线编织层(4)及PFA护套(5)。1. A high and low temperature resistant, composite insulated flexible symmetrical cable, characterized in that it includes an insulated core (1) composed of a polytetrafluoroethylene insulating layer (1-2) outside the inner conductor (1-1) , also includes a microporous polytetrafluoroethylene film tape forming filling core (2), polyimide film tape isolation layer (3), silver-plated copper wire braiding layer (4) and PFA sheath (5), two The insulated wire core (1) and the filling cores (2) formed by two microporous polytetrafluoroethylene film tapes are stranded, and one layer of polyimide film tape isolation layer (3), Silver-plated copper wire braid (4) and PFA sheath (5).
CN2010205101646U 2010-08-30 2010-08-30 High and low temperature resistant, composite insulated flexible symmetrical cable Expired - Lifetime CN201773626U (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103434236A (en) * 2013-08-30 2013-12-11 广州凯恒特种电线电缆有限公司 Polyimide/polytetrafluoroethylene composite membrane for insulation of electric wire and cable and preparation method thereof
CN104681907B (en) * 2015-02-09 2017-11-21 中国电子科技集团公司第二十三研究所 Overall teflon insulation electroplate outer conductor radio-frequency cable and processing method
CN110415871A (en) * 2019-09-02 2019-11-05 中天科技装备电缆有限公司 A high and low temperature resistant radiation resistant multi-core watertight cable and its processing technology

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103434236A (en) * 2013-08-30 2013-12-11 广州凯恒特种电线电缆有限公司 Polyimide/polytetrafluoroethylene composite membrane for insulation of electric wire and cable and preparation method thereof
CN103434236B (en) * 2013-08-30 2015-06-17 广州凯恒特种电线电缆有限公司 Polyimide/polytetrafluoroethylene composite membrane for insulation of electric wire and cable and preparation method thereof
CN104681907B (en) * 2015-02-09 2017-11-21 中国电子科技集团公司第二十三研究所 Overall teflon insulation electroplate outer conductor radio-frequency cable and processing method
CN110415871A (en) * 2019-09-02 2019-11-05 中天科技装备电缆有限公司 A high and low temperature resistant radiation resistant multi-core watertight cable and its processing technology

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Granted publication date: 20110323