CN201760738U - Carrier press-mounting machine - Google Patents
Carrier press-mounting machine Download PDFInfo
- Publication number
- CN201760738U CN201760738U CN201020527183XU CN201020527183U CN201760738U CN 201760738 U CN201760738 U CN 201760738U CN 201020527183X U CN201020527183X U CN 201020527183XU CN 201020527183 U CN201020527183 U CN 201020527183U CN 201760738 U CN201760738 U CN 201760738U
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- carrier
- pressing machine
- machine according
- cabinet
- carrier pressing
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- Expired - Fee Related
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Abstract
The utility model discloses a carrier press-mounting machine, which comprises a cabinet body, a fixing station equipped inside the cabinet body, an upper centering mould equipped on the fixing station, a mounting platform equipped below the fixing station and controlled by a cylinder for elevation, a through hole provided in the mounting platform, a cylindrical guiding compressing mould formed by downward extending the periphery of the through hole, a carrier tray equipped upright below the guiding compressing mould and a screw rod where the carrier tray is fixed. The screw rod is controlled by a servo motor for elevation. By adopting the above structures, the utility model has the advantages of: automatically press-mounting the carrier with a pad packaged into a metallic cylindrical shell integrally; uniformly compressing the pad and resulting in a uniform deformation. Furthermore, the carrier is not liable to crushing on the premise that the product requirements are satisfied. Therefore, the pressed-in type packaging production technology of a three way catalyst is improved.
Description
Technical field
The utility model relates to the ternary catalyzing unit technical field, particularly a kind of carrier pressing machine.
Background technology
Developing rapidly of auto industry promoted social progress with of prosperous economy, but the pernicious gas that automobile is discharged brings severe contamination to the atmosphere that the mankind depend on for existence.According to statistics, automobile gas emission pollution accounts for about 50% of atmosphere pollution, so the research of purifying vehicle exhaust has become an importance of environmental pollution prevention and control.The ternary catalyzing unit packaging line is the motor vehicle exhaust emission parts processed---the production equipment of ternary catalyzing unit is the production line at the ternary catalyzing unit of automobile Ou Si and Europe five discharge standards.Along with the further raising of automobile industry to the requirement of exhaust emissions, China begins progressively to carry out new automobile emissions standards.Because the hole count of the filter core carrier of Europe 3 standard ternary catalyzing units is 600 orders, and the hole count of the filter core carrier of Europe 4 standard ternary catalyzing units is more than 900 orders, the easier fragmentation of filter core carrier than Europe 3, if adopt the ternary catalyzing unit of present cluster or common forced ternary catalyzing unit production line production Europe 4 standards, very easily cause the very high percentage of damage of carrier.At present, the technological process of the production line of the ternary catalyzing unit of common Europe 3 standards is: 1) roll bending; 2) Manual Packaging carrier; 3) binding spot welding.The carrier binding spot welding that manually will pack is encapsulated in the metal cylinder it.It is bad that the reel operation is prone to the circularity of cylinder in this cluster encapsulation process, cylindrical shell misalignment and be prone to straightway; In the binding point welding process, the cylindrical shell guide end easily enters liner, causes liner damage to a certain degree, there is scrap (bridge) in cylindrical shell, lap-joint's liner overcompression, and the shell and the gap between carrier of binding back workpiece are inhomogeneous, cause overlap domain vector holding capacity to increase severely, carrier is easy to crack.
The utility model content
Technical problem to be solved in the utility model is, at the deficiencies in the prior art, provides a kind of carrier integral body that will pack automatically behind the liner to press fit into metal cylinder and avoids liner and carrier pressing machine that carrier damages.
For solving the problems of the technologies described above, the technical solution of the utility model is: a kind of carrier pressing machine, comprise cabinet, be arranged on fixed station in the cabinet, be arranged on going up the centering mould, be arranged on the erecting bed by cylinder control lifting of fixed station below on the fixed station, described erecting bed is provided with through hole, described through hole periphery extends guiding compression molding cylindraceous downwards, be provided with carrier tray under the described guiding compression molding, carrier tray is fixed on by servomotor and controls on the screw mandrel of lifting.
Described lower surface of going up the centering mould is provided with the stopper slot of location metal cylinder, on the feel relieved upper surface of mould be provided with groove, be connected by perforation between described stopper slot and the groove.
In the described groove push rod is housed, described push rod top is provided with pressure sensor.
The cabinet wall of described cabinet is provided with guide rail, and described erecting bed is provided with the chute that matches with guide rail.
Described pressure sensor is connected with the input of master controller, and the output of described master controller is connected with servomotor.
The input of described master controller is connected with the keyboard input module.
Described master controller adopts the PLC controller.
Described cabinet is provided with control panel.
The utility model adopts said structure, has the following advantages: the carrier integral body that 1, will pack automatically behind the liner presses fit into metal cylinder; 2, gasket compression is even, and distortion is evenly reaching under the prerequisite of product requirement, and carrier is difficult for crushing, makes the forced production process for encapsulating of ternary catalyzing unit be able to perfect.
Description of drawings
Below in conjunction with the drawings and specific embodiments the utility model is described in further detail;
Fig. 1 is a structural representation of the present utility model;
Fig. 2 is the syndeton schematic diagram of push rod in the utility model, centering mould and fixed station;
Fig. 3 receives the signal of pressure sensor collection for master controller in the utility model and controls the logical construction block diagram of servomotor;
In Fig. 1～Fig. 3,1, cabinet; 2, fixed station; 3, centering mould; 4, erecting bed; 5, guiding compression molding; 6, carrier tray; 7, screw mandrel; 8, push rod; 9, pressure sensor; 10, master controller; 11, servomotor; 12, control panel.
The specific embodiment
As Fig. 1～a kind of carrier pressing machine shown in Figure 3, comprise cabinet 1, be arranged on fixed station 2 in the cabinet 1, be arranged on going up centering mould 3, be arranged on the erecting bed 4 by cylinder control lifting of fixed station 2 belows on the fixed station 2, erecting bed 4 is provided with through hole, the through hole periphery extends guiding compression molding 5 cylindraceous downwards, be provided with carrier tray 6 under the guiding compression molding 5, carrier tray 6 is fixed on by servomotor 11 and controls on the screw mandrel 7 of liftings.Be connected with decelerator between servomotor 11 and the screw mandrel 7, this decelerator is the reducing gear that is made of pitch wheel.
The lower surface of last centering mould 3 is provided with the stopper slot of location metal cylinder, on the feel relieved upper surface of mould be provided with groove, be connected by perforation between described stopper slot and the groove.Push rod 8 is housed in the groove, and push rod 8 tops are provided with pressure sensor 9.The cabinet wall of cabinet 1 is provided with guide rail, and erecting bed 4 is provided with the chute that matches with guide rail.Pressure sensor 9 is connected with the input of master controller 10, and the output of master controller 10 is connected with servomotor 11.The input of master controller 10 is connected with keyboard input module 13.Master controller 10 adopts the PLC controller.Cabinet 1 is provided with control panel 12, on the control panel 12 keyboard is housed, and the button of pressing on the keyboard can be controlled servomotor 11.
Metal cylinder is installed on the erecting bed 4, opens switching cylinder, cylinder drives erecting bed 4 and moves up, and cylindrical shell closes up and is subjected to centering mould 3 location, makes cylindrical shell central axis and equipment center dead in line; The carrier that is surrounded by liner is placed on the carrier tray 6, start-up routine, servomotor 11 drives screw mandrel 7 motions, carrier tray 6 on the screw mandrel 7 moves upward with the liner carrier on the pallet, enter metal cylinder after passing guiding compression molding 5, the upper end of metal cylinder heads in the stopper slot of centering mould 3 lower surfaces and is spacing, and carrier upwards pushes push rod 8, when top thick stick 8 with after pressure sensor 9 contacts, pressure sensor 9 issues a signal to the PLC controller, after the PLC controller is handled signal, output control servomotor 11 makes it stop just to change, and has determined the position of carrier in metal cylinder, stop after 1 second the servomotor counter-rotating and get back to origin position, press-fit next time.Also calculator can be housed on the cabinet 1, by counters count production quantity on duty.
In conjunction with the accompanying drawings the utility model has been carried out exemplary description above; obviously the utility model specific implementation is not subjected to the restriction of aforesaid way; as long as the various improvement of having adopted method design of the present utility model and technical scheme to carry out; or directly apply to other occasion without improvement, all within protection domain of the present utility model.
Claims (8)
1. carrier pressing machine, it is characterized in that: comprise cabinet (1), be arranged on fixed station (2) in the cabinet (1), be arranged on going up centering mould (3), be arranged on the erecting bed (4) by cylinder control lifting of fixed station (2) below on the fixed station (2), described erecting bed (4) is provided with through hole, described through hole periphery extends guiding compression molding cylindraceous (5) downwards, be provided with carrier tray (6) under the described guiding compression molding (5), carrier tray (6) is fixed on by servomotor and controls on the screw mandrel (7) of lifting.
2. a kind of carrier pressing machine according to claim 1, it is characterized in that: described lower surface of going up centering mould (3) is provided with the stopper slot of location metal cylinder, the upper surface of last centering mould is provided with groove, is connected by perforation between described stopper slot and the groove.
3. a kind of carrier pressing machine according to claim 1 is characterized in that: push rod (8) is housed in the described groove, and described push rod (8) top is provided with pressure sensor (9).
4. a kind of carrier pressing machine according to claim 1 is characterized in that: the cabinet wall of described cabinet (1) is provided with guide rail, and described erecting bed (4) is provided with the chute that matches with guide rail.
5. a kind of carrier pressing machine according to claim 3 is characterized in that: described pressure sensor (9) is connected with the input of master controller (10), and the output of described master controller (10) is connected with servomotor (11).
6. a kind of carrier pressing machine according to claim 5 is characterized in that: the input of described master controller (10) is connected with keyboard input module (13).
7. a kind of carrier pressing machine according to claim 5 is characterized in that: described master controller (10) adopts the PLC controller.
8. a kind of carrier pressing machine according to claim 1 is characterized in that: described cabinet (1) is provided with control panel (12).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201020527183XU CN201760738U (en) | 2010-09-08 | 2010-09-08 | Carrier press-mounting machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201020527183XU CN201760738U (en) | 2010-09-08 | 2010-09-08 | Carrier press-mounting machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201760738U true CN201760738U (en) | 2011-03-16 |
Family
ID=43713340
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201020527183XU Expired - Fee Related CN201760738U (en) | 2010-09-08 | 2010-09-08 | Carrier press-mounting machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201760738U (en) |
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103100841A (en) * | 2013-02-04 | 2013-05-15 | 苏州千仓精密电子有限公司 | Assembly method of meter movements |
| CN103317331A (en) * | 2013-06-17 | 2013-09-25 | 吴江市博众精工科技有限公司 | Balance strip assembly mechanism |
| CN107649856A (en) * | 2017-11-14 | 2018-02-02 | 江苏奥力威传感高科股份有限公司 | Flange guide rod crimp connection fixture |
| CN108655698A (en) * | 2018-04-26 | 2018-10-16 | 芜湖得瑞精密机械有限公司 | Servo pressing machine suitable for ternary catalyzing unit |
| CN109878141A (en) * | 2019-03-07 | 2019-06-14 | 无锡威孚力达催化净化器有限责任公司 | Three-dimensional carrier press |
| CN110303326A (en) * | 2019-07-22 | 2019-10-08 | 邓旭辉 | Ball twists pressing device |
| CN110480329A (en) * | 2019-07-24 | 2019-11-22 | 上海中雍精密零件制造有限公司 | A kind of ternary catalyzing unit encapsulation filling mold and its self-centering method |
| CN110893599A (en) * | 2018-09-12 | 2020-03-20 | 中冶宝钢技术服务有限公司 | A dismantle frock for burring sword tooth |
-
2010
- 2010-09-08 CN CN201020527183XU patent/CN201760738U/en not_active Expired - Fee Related
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103100841A (en) * | 2013-02-04 | 2013-05-15 | 苏州千仓精密电子有限公司 | Assembly method of meter movements |
| CN103317331A (en) * | 2013-06-17 | 2013-09-25 | 吴江市博众精工科技有限公司 | Balance strip assembly mechanism |
| CN103317331B (en) * | 2013-06-17 | 2015-06-17 | 吴江市博众精工科技有限公司 | Balance strip assembly mechanism |
| CN107649856A (en) * | 2017-11-14 | 2018-02-02 | 江苏奥力威传感高科股份有限公司 | Flange guide rod crimp connection fixture |
| CN108655698A (en) * | 2018-04-26 | 2018-10-16 | 芜湖得瑞精密机械有限公司 | Servo pressing machine suitable for ternary catalyzing unit |
| CN108655698B (en) * | 2018-04-26 | 2020-03-31 | 芜湖得瑞精密机械有限公司 | Servo press-in machine suitable for three-way catalytic converter |
| CN110893599A (en) * | 2018-09-12 | 2020-03-20 | 中冶宝钢技术服务有限公司 | A dismantle frock for burring sword tooth |
| CN109878141A (en) * | 2019-03-07 | 2019-06-14 | 无锡威孚力达催化净化器有限责任公司 | Three-dimensional carrier press |
| CN110303326A (en) * | 2019-07-22 | 2019-10-08 | 邓旭辉 | Ball twists pressing device |
| CN110480329A (en) * | 2019-07-24 | 2019-11-22 | 上海中雍精密零件制造有限公司 | A kind of ternary catalyzing unit encapsulation filling mold and its self-centering method |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20110316 Termination date: 20130908 |