CN201760709U - Ceramic welding equipment for high-temperature kiln - Google Patents
Ceramic welding equipment for high-temperature kiln Download PDFInfo
- Publication number
- CN201760709U CN201760709U CN2010201905959U CN201020190595U CN201760709U CN 201760709 U CN201760709 U CN 201760709U CN 2010201905959 U CN2010201905959 U CN 2010201905959U CN 201020190595 U CN201020190595 U CN 201020190595U CN 201760709 U CN201760709 U CN 201760709U
- Authority
- CN
- China
- Prior art keywords
- hopper
- machine shell
- sealed enclosure
- welding equipment
- fixed
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
Images
Landscapes
- Waste-Gas Treatment And Other Accessory Devices For Furnaces (AREA)
Abstract
The utility model provides ceramic welding equipment for a high-temperature kiln, which belongs to the field of reparation machinery for the high-temperature kiln. The ceramic welding equipment comprises a feeding system, a separating plate (17), an electrical-appliance control cabinet (16), a gas controller (15), an anti-explosion system, a medium pipeline (14), and a spray gun. The feeding system comprises a sealed machine shell (2), a hopper (3), a mixing device (4), a rotating shaft (5), a motor (13), a speed reducer (12), a circular disc (6), a setting scraping plate (7), a cone-shaped discharging hopper (9), and a discharging outlet (10). The anti-explosion system comprises an anti-explosion device (11) and a rupture disc (19); the ceramic welding equipment is arranged in a machine shell (8) with caster wheels; the main body part inside the machine shell is fixed with a sealed machine shell (2) with a sealed cover (1); the hopper (3) is fixed in the sealed machine shell; a mixing device (4) is arranged in the hopper; the lower part of the hopper is provided with the circular disc (6); the mixing device and the circular disc are fixed with the rotating shaft at center; the rotating shaft (5) is connected with the speed reducer (12) which is provided with the motor and is located under the sealed machine shell; the setting scraping plate (7) is fixed at the bottom plate of the sealed machine shell, and is hung above the circular disc (6); the cone-shaped discharging hopper (9) is arranged under the bottom plate corresponding the scraping plate area and is connected with the discharging outlet (10); the bottom of the sealed machine shell is connected with a gas transmission pipeline and a sensor; one side of the sealed machine shell separates the electrical-appliance control cabinet through the separating plate; the gas controller (15) and the medium pipeline (14) are located under the sealed machine shell and the electrical-appliance control cabinet (16).
Description
Technical field
The utility model belongs to high temperature kiln patching machine field, is applicable to the hot repair of high temperature kilns such as glass furnace, coke oven, metallurgical ladle, converter.
Technical background
The hot industry kiln; as glass furnace, coke oven, metallurgical industrial furnace etc.; after igniting is produced; usually require not blowing out to produce continuously, but kiln is in use, usually can be owing to local refractory material produces melting loss prior to other position of kiln phenomenon appears in reasons such as condition of work is abominable; if untimely repairing; not only can have a strong impact on furnace construction, shorten whole furnace life, and security be on the hazard also.The measure of generally taking at present is a metalock, and not only workload is big, length consuming time, and high material consumption, and stop the kiln intensification meeting again of lowering the temperature the use of refractory material is affected.By contrast, adopt the hot-state repair method that does not stop production, flame jet-repairing method particularly, the kiln damaged part is effectively repaired, not only can improve and prolong the service life of Industrial Stoves, and the repairing time is short, does not influence the normal production and operation of enterprise, the easier sure and approval that obtains market.
Directly restricting the realization and the repair efficiency of kiln hot repair with the use of supporting instrument of construction and equipment, its development is by the initial development of falling over each other that is introduced into domestic each enterprise and experts and scholars abroad, and soldering equipment and instrument have been obtained certain development.At present, welding repair machine roughly is divided into two classes: 1, have the flame welding repair machine for gas combustion apparatus; 2, do not use combustion gas, carry out the ceramic welding machine of high-temperature reparation with oxygen conveying solid substance ceramic material.From design angle, mostly exist such as use and influenced by temperature environment, the negative pressure transportation oxygen demand is big, and security performance does not have effective guarantee, and stabilization of equipment performance is poor, different defectives such as operation inconvenience.
Summary of the invention
The purpose of this utility model is: a kind of security performance height, good stability, operation facility are provided, have the high-performance high temperature kiln ceramic welding equipment of automation sound and light alarm, this equipment can not only carry out soldering between welding material and refractory material at hot industry kiln damaged part, and can finish the weld task of welding material and metal material.
A kind of high temperature kiln ceramic welding equipment is characterized in that: welding equipment is made of feeding system, dividing plate 17, electric control cabinet 16, Gas controller 15, explosion protection system, medium pipeline 14, spray gun; Feeding system is made up of sealed enclosure 2, hopper 3, agitating device 4, rotating shaft 5, motor 13, reductor 12, disk 6, material toggling scraper plate 7, taper hopper 9, discharging opening 10; Explosion protection system is made up of intelligently realizing explosion-proof device 11 and rupture disk 19; Welding equipment integral body places the machine casing 8 that castor is housed, main body section is fixed with the sealed enclosure 2 of with closure 1 in the machine casing, hopper 3 is fixed in the sealed enclosure, agitating device 4 is housed in the hopper, the hopper below is provided with disk 6, the rotating shaft at agitating device and disk and center is fixed, rotating shaft 5 links to each other with the decelerator 12 of sealed enclosure below translator, the sealed enclosure base plate is fixed a material toggling scraper plate 7, be suspended from disk top 6, the corresponding squeegee fields of floor below is provided with conical hopper 9 and connects discharging opening 10, the sealed enclosure bottom connects gas transmission pipeline and sensor, sealed enclosure one side separates electric control cabinet with dividing plate, and Gas controller 15 and medium pipeline 14 are positioned at sealed enclosure and electric control cabinet 16 belows; Rupture disk 19 is installed in the seal cover.
Described explosion protection system provides intelligently realizing explosion-proof device and the auxiliary explosion-proof dual safety guarantee of rupture disk.It is characterized in that, magnetic valve is housed on the gas transmission pipeline, in gas pipeline, material output channel and the sealed enclosure pressure detector, sensor, manometer are housed, can in time show the pressure in housing and the pipeline, and can send sound and light alarm automatically during near safety value at air pressure, close down equipment; When surpassing safety value, then discharge gas, reduce the air pressure in the sealed enclosure, avoid taking place the equipment explosion incident by the rupture disk explosion that is installed in the seal cover.
The utility model compared with prior art, its excellent part is:
(1), adopt pressure transmitter, precision pressure sensor, rupture disk is housed simultaneously, form double insurance, the probability of blasting is minimum, so security performance is superior.
(2), manometer shows sensitively, feedback is fast, and is easy to operate.
(3), adopt exclusive malleation conveying technology and converter technique, carry scolder steadily, reliable.
(4), the oxygen expenditure amount is little, for the user reduces cost.
(5), intelligent control, meet that dangerous situation can be cut off the electricity supply automatically, source of the gas and feed.
(6), as long as supporting suitable material, this equipment not only can be realized the ceramic welding between itself and the refractory material, and can carry out and metal material between welding job.
Description of drawings:
Fig. 1 is a high temperature kiln ceramic welding equipment primary structure schematic diagram.
Among the figure: 1, seal cover, 2, sealed enclosure, 3, hopper, 4, agitating device, 5, rotating shaft, 6, disk, 7, the material toggling scraper plate, 8, machine casing, 9, the taper hopper, 10, discharging opening, 11, intelligently realizing explosion-proof device, 12, reductor, 13, motor, 14, medium pipeline, 15, Gas controller, 16, electric control cabinet, 17, dividing plate, 18, bearing, 19, burst disk.
The specific embodiment:
This refractory ceramics welding equipment mainly is made of feeding system, electric control cabinet 16, Gas controller 15, explosion protection system, medium pipeline 14, spray gun, and integral body places the machine casing 8 that castor is housed, and separates electric control cabinet by dividing plate 17.
Feeding system is mainly by sealed enclosure 2, hopper 3, agitating device 4, rotating shaft 5, motor 13, reductor 12, and disk 6, material toggling scraper plate 7, taper hopper 9, discharging opening 10 are formed.Its operation principle is: material is entered in the hopper 3 by the charging aperture at casing 2 tops, tighten seal cover 1 after, casing 2 integral sealings.After being positioned at motor 13 drive decelerators 12 work of casing 2 belows, rotating shaft 5 drives the agitating device 4 and the disk 6 that are fixedly linked with it and rotates together, material under the effect of agitating device 4 down to disk 6 and with its rotation, be allocated to taper hopper 9 by material toggling scraper plate 7, under gas is carried, finish material and supply with.Feeding system can be by regulating electric machine frequency control rotating shaft revolution, and then control agitating device and disk revolution carry out the regulation and control of feed amount.
Explosion protection system has designed intelligently realizing explosion-proof device 11 and rupture disk 19 explosion-proof double insurances.The intelligently realizing explosion-proof device mainly is made up of pressure detector, precision pressure sensor, manometer, autoalarm, emergency stop device etc.Rupture disk 19 is installed in the seal cover 1, can play a role when the shell internal gas pressure surpasses the safety value of setting.The configuration of this explosion protection system can help not only that the workmen in time understands, the gas pressure situation in grasp and the adjustment equipment, and has greatly reduced the probability of blasting, and can ensure safety of construction well.
The using method of this high temperature kiln ceramic welding equipment is: check that electricity, gas connect and display unit; open seal cover 1 then; after adding an amount of welding material closure stud is tightened good seal, after the start, charge into protective gas earlier and purge removing equipment and the interior salvage stores of pipeline.Charge into oxygen then, open machine operation, material is under stirring action, from feed bin down to disk, the rotating shaft disc rotated that is connected with motor and speed reducer, material goes to material toggling scraper plate place with it and enters the taper hopper, and material is the process conveyance conduit under positive pressure, to high temperature kiln damaged part, finish soldering or welding job by the supporting lance ejection that is connected with discharging opening.In the use, the precision pressure sensor that the pressure of housing and pipe interior sees through pressure detector and connection feeds back rapidly and sensitively and shows on manometer.Gas pressure is near default safety value, and system then carries out sound and light alarm automatically, and operating personnel can be closed down power supply, gas circuit and material by the scram button casing and be supplied with; In case gas pressure surpasses safety value, then rupture disk generation explosion response ensures the security of workmen and equipment.
Claims (1)
1. high temperature kiln ceramic welding equipment is characterized in that: welding equipment is made of feeding system, dividing plate (17), electric control cabinet (16), Gas controller (15), explosion protection system, medium pipeline (14), spray gun; Feeding system is made up of sealed enclosure (2), hopper (3), agitating device (4), rotating shaft (5), motor (13), reductor (12), disk (6), material toggling scraper plate (7), taper hopper (9), discharging opening (10); Explosion protection system is made up of intelligently realizing explosion-proof device (11) and rupture disk (19); Welding equipment integral body places the machine casing (8) that castor is housed, main body section is fixed with the sealed enclosure (2) of with closure (1) in the machine casing, hopper (3) is fixed in the sealed enclosure, agitating device (4) is housed in the hopper, the hopper below is provided with disk (6), the rotating shaft at agitating device and disk and center is fixed, rotating shaft (5) links to each other with the decelerator (12) of sealed enclosure below translator, the sealed enclosure base plate is fixed a material toggling scraper plate (7), be suspended from disk top (6), the corresponding squeegee fields of floor below is provided with conical hopper (9) and connects discharging opening (10), the sealed enclosure bottom connects gas transmission pipeline and sensor, sealed enclosure one side separates electric control cabinet with dividing plate, and Gas controller (15) and medium pipeline (14) are positioned at sealed enclosure and electric control cabinet (16) below; Rupture disk (19) is installed in the seal cover.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010201905959U CN201760709U (en) | 2010-05-10 | 2010-05-10 | Ceramic welding equipment for high-temperature kiln |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010201905959U CN201760709U (en) | 2010-05-10 | 2010-05-10 | Ceramic welding equipment for high-temperature kiln |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201760709U true CN201760709U (en) | 2011-03-16 |
Family
ID=43713311
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2010201905959U Expired - Lifetime CN201760709U (en) | 2010-05-10 | 2010-05-10 | Ceramic welding equipment for high-temperature kiln |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201760709U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104197731A (en) * | 2014-09-15 | 2014-12-10 | 常州宝仪机电设备有限公司 | Control cabinet of explosion-proof kiln |
-
2010
- 2010-05-10 CN CN2010201905959U patent/CN201760709U/en not_active Expired - Lifetime
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104197731A (en) * | 2014-09-15 | 2014-12-10 | 常州宝仪机电设备有限公司 | Control cabinet of explosion-proof kiln |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN101344357A (en) | Rotary kiln and technique for processing composition brass or block shaped raw copper | |
| CN102849967B (en) | Double-O-shaped lime kiln | |
| CN210346866U (en) | Automatic metering device is used in refractory material production | |
| CN208872106U (en) | A kind of refining furnace scrap steel preheating feeding device | |
| CN201760709U (en) | Ceramic welding equipment for high-temperature kiln | |
| CN204079792U (en) | A kind of two sleeve lime shaft kiln | |
| CN106978198B (en) | Auxiliary device and method for safely and quickly replacing water seal tank of dry quenching furnace | |
| CN208748139U (en) | A kind of electric furnace smelting device | |
| CN112254526A (en) | Submerged arc furnace equipment for producing macrocrystalline fused magnesia | |
| CN110701913A (en) | Refining furnace scrap steel preheating and feeding device | |
| CN104048753B (en) | A kind of flame detecting device | |
| CN208120081U (en) | A kind of screw(-type) feeder easy to disassemble | |
| CN207573144U (en) | One kind can self-extinguishing fire-proof motor | |
| CN111854556B (en) | Furnace for destroying discarded ammunition | |
| CN109300555B (en) | Dry conversion device from uranium hexafluoride to uranium tetrafluoride | |
| CN203782176U (en) | Roasting storehouse of furnace charges for smelting steel alloy | |
| CN207975656U (en) | A kind of house refuse plasma incinerator | |
| CN209558889U (en) | A kind of material alloying mechanism of vacuum induction furnace zone preservative pipe | |
| CN102865741B (en) | Metal magnesium and calcium reduction furnace thermal storage combustion system and control method thereof | |
| CN105466216A (en) | Intermediate frequency furnace | |
| CN206666468U (en) | Gas generator | |
| CN206178498U (en) | An electrical control box | |
| CN204356347U (en) | One is used for the cold frequency conversion of iron-smelting blast furnace sintered ring and automatically controls heat sink | |
| CN217809531U (en) | Online baking and feeding device for steel ladle refining furnace waste steel | |
| CN220818544U (en) | Baking oven |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CP02 | Change in the address of a patent holder | ||
| CP02 | Change in the address of a patent holder |
Address after: 030100 Yangqu County, Shanxi province finance street, No., No. 5 Patentee after: Shanxi Gaoke Refractories Co., Ltd. Address before: 030006 No. 280, Changzhi Road, hi tech Zone, Shanxi, Taiyuan Patentee before: Shanxi Gaoke Refractories Co., Ltd. Address after: 030100 Yangqu County, Shanxi province finance street, No., No. 5 Patentee after: Shanxi Gaoke Refractories Co., Ltd. Address before: 030006 No. 280, Changzhi Road, hi tech Zone, Shanxi, Taiyuan Patentee before: Shanxi Gaoke Refractories Co., Ltd. |
|
| CX01 | Expiry of patent term | ||
| CX01 | Expiry of patent term |
Granted publication date: 20110316 |