CN201758354U - A motor protection device - Google Patents

A motor protection device Download PDF

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CN201758354U
CN201758354U CN2010205010312U CN201020501031U CN201758354U CN 201758354 U CN201758354 U CN 201758354U CN 2010205010312 U CN2010205010312 U CN 2010205010312U CN 201020501031 U CN201020501031 U CN 201020501031U CN 201758354 U CN201758354 U CN 201758354U
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reactor
composition
electric motor
protective device
wire rod
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陈小郴
周进龙
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Beijing Dongzhan Kebo Technology Co., Ltd.
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BEIJING DONGZHAN KEBO ELECTRONIC Co Ltd
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Abstract

本实用新型公开了一种电机保护装置,包含输入端子组、输出端子组、前级电抗器组成、后级电抗器组成与一个三相超电容。前级电抗器组成与后级电抗器组成分别具有水平方向的轴向,且前级电抗器组成与后级电抗器组成设置在一个三相超电容的垂直下方位置,该三相超电容也具有水平方向的轴向。本实用新型具有消除电力谐波,减小电机噪声、振动和发热量,能抑制电磁干扰,准确输出正弦波电压,消除力矩抖动,延长电机寿命等特点。

Figure 201020501031

The utility model discloses a motor protection device, which comprises an input terminal group, an output terminal group, a front-stage reactor composition, a rear-stage reactor composition and a three-phase supercapacitor. The composition of the front-stage reactor and the composition of the rear-stage reactor respectively have a horizontal axis, and the composition of the front-stage reactor and the composition of the rear-stage reactor are arranged at the vertical lower position of a three-phase supercapacitor, and the three-phase supercapacitor also has The axis in the horizontal direction. The utility model has the characteristics of eliminating power harmonics, reducing motor noise, vibration and calorific value, suppressing electromagnetic interference, accurately outputting sine wave voltage, eliminating torque jitter, and prolonging the life of the motor.

Figure 201020501031

Description

一种电机保护装置 A motor protection device

技术领域technical field

本实用新型涉及交流稳压变频技术领域,具体地说,涉及一种电机保护装置。 The utility model relates to the technical field of AC voltage stabilization and frequency conversion, in particular to a motor protection device. the

背景技术Background technique

当前,电机控制中使用最普通的设备就是变频驱动器,变频器几乎应用在所有的工业场合,典型的应用场合包括:各种泵、空调系统、电梯、升降机、输送机、机床、以及各种新能源设备。变频器的工作原理是通过输出脉宽调制波形的电压,产生不同频率的正弦电流,控制电机的转速。 At present, the most common equipment used in motor control is variable frequency drives. Frequency converters are used in almost all industrial occasions. Typical applications include: various pumps, air conditioning systems, elevators, elevators, conveyors, machine tools, and various new energy equipment. The working principle of the frequency converter is to control the speed of the motor by outputting the voltage of the pulse width modulation waveform to generate sinusoidal currents of different frequencies. the

变频器的特定工作原理导致了以下三种问题:电力谐波问题、缩短电机寿命问题、电磁干扰问题。三种问题的危害: The specific working principle of the frequency converter leads to the following three problems: power harmonic problem, shortened motor life problem, and electromagnetic interference problem. The hazards of three problems:

电力谐波问题是有变频器前端的整流器产生的,任何带直流平滑电容的交直流整流器在工作时都会产生不同程度的谐波电流问题。谐波地电流的危害在于,当其流入公共电网时,在电网阻抗的作用下产生谐波电压(欧姆定律),导致电网电压波形畸变,从而干扰电网上的其他设备,另外,高频谐波电流在电缆和变压器上传输时,会导致电能损耗增加。由于谐波带来的种种问题,供电部门对用户产生的谐波电流提出了限制要求,国际标准是IEEE519,国内标准时GB14549。 The power harmonic problem is generated by the rectifier at the front end of the frequency converter. Any AC-DC rectifier with a DC smoothing capacitor will generate different degrees of harmonic current problems when it is working. The harm of harmonic ground current is that when it flows into the public grid, it will generate harmonic voltage (Ohm's law) under the action of grid impedance, which will cause grid voltage waveform distortion, thereby disturbing other equipment on the grid. In addition, high-frequency harmonics As current travels through cables and transformers, it results in increased electrical energy losses. Due to various problems caused by harmonics, the power supply department has put forward restrictions on the harmonic current generated by users. The international standard is IEEE519, and the domestic standard is GB14549. the

缩短电机寿命问题是由变频输出的PWM波形电压导致的问题、PWM波形具有很高的频率,这些高频电压成分到导致电机损耗增加(导致电机过热)、轴承漏电流过大(烧毁轴承)、电机端的过冲电压(击穿电机绕组的绝缘层)等问题,这些问题严重缩短了电机的寿命。特别是驱动器离电机较远(例如100M以上)时,过冲电压会达到正常电压2倍以上,对电机的绕组绝缘形成严重威胁。 The problem of shortening the life of the motor is caused by the PWM waveform voltage output by the variable frequency. The PWM waveform has a high frequency. These high-frequency voltage components lead to increased motor loss (causing the motor to overheat), excessive bearing leakage current (burning the bearing), Problems such as overshoot voltage at the motor end (breakdown of the insulation layer of the motor winding), these problems seriously shorten the life of the motor. Especially when the driver is far away from the motor (for example, more than 100M), the overshoot voltage will reach more than twice the normal voltage, which poses a serious threat to the winding insulation of the motor. the

电磁干扰问题包括两个方面的内容,一个是变频器向电网注入电磁干扰,这种干扰区别于谐波电流,它的频率更高,一般称为射频干扰。这种干扰会干扰电网上的其他设备,同时会产生辐射,干扰临近的电子设备。另一种干扰是有变频器输出的PWM波形电压产生,PWM电压在变频器与电机互联的驱动电缆上传输时,会产生极强的电磁干扰辐射,这种电磁干扰辐射对临近的其他电子设备形成干扰。 The problem of electromagnetic interference includes two aspects. One is that the frequency converter injects electromagnetic interference into the power grid. This interference is different from harmonic current. It has a higher frequency and is generally called radio frequency interference. This interference will interfere with other equipment on the grid, and at the same time, it will generate radiation that interferes with nearby electronic equipment. Another kind of interference is generated by the PWM waveform voltage output by the inverter. When the PWM voltage is transmitted on the drive cable connecting the inverter and the motor, it will generate extremely strong electromagnetic interference radiation. This electromagnetic interference radiation will affect other nearby electronic equipment. form interference. the

实用新型内容Utility model content

本实用新型的目的在于提供一种电机保护装置,以解决现有技术中传统变频器应用所带来的电力谐波、缩短电机寿命、电磁干扰等缺陷。 The purpose of this utility model is to provide a motor protection device to solve defects such as power harmonics, shortened motor life, and electromagnetic interference caused by the application of traditional frequency converters in the prior art. the

本实用新型所解决的技术问题可以采用以下技术方案来实现: The technical problem solved by the utility model can be realized by adopting the following technical solutions:

一种电机保护装置,包含输入端子组、输出端子组、前级电抗器组成、后级电抗器组成与一个三相超电容,其特征在于:A motor protection device, comprising an input terminal group, an output terminal group, a front-stage reactor, a rear-stage reactor and a three-phase supercapacitor, characterized in that:

后级电抗器组成连接至前级电抗器组成,三相超电容连接至后级电抗器 组成,输入端子组连接至前级电抗器组成,输出端子组连接至后级电抗器组成,以及所述一个三相超电容具有水平方向的轴向,前级电抗器组成与后级电抗器组成也分别具有水平方向的轴向,且前级电抗器组成与后级电抗器组成设置在一个三相超电容的垂直下方位置。 The rear-stage reactor is connected to the front-stage reactor, the three-phase supercapacitor is connected to the rear-stage reactor, the input terminal group is connected to the front-stage reactor, the output terminal group is connected to the rear-stage reactor, and the A three-phase supercapacitor has a horizontal axis, and the front-stage reactor composition and the rear-stage reactor composition also have horizontal axial directions, and the front-stage reactor composition and the rear-stage reactor composition are set in a three-phase supercapacitor The vertical lower position of the capacitor. the

本实用新型的电机保护装置,包含输入端子组、输出端子组、前级电抗器组成、后级电抗器组成与一个三相超电容,具有消除电力谐波,减小电机噪声、振动和发热量,能抑制电磁干扰,准确输出正弦波电压,消除力矩抖动,延长电机寿命等特点。 The motor protection device of the utility model includes input terminal group, output terminal group, front-stage reactor composition, rear-stage reactor composition and a three-phase supercapacitor, which can eliminate electric power harmonics, reduce motor noise, vibration and calorific value , can suppress electromagnetic interference, accurately output sine wave voltage, eliminate torque jitter, and prolong the life of the motor. the

附图说明Description of drawings

读者在参照附图阅读了本实用新型的具体实施方式以后,将会更清楚地了解本实用新型的各个方面。其中: Readers will have a clearer understanding of various aspects of the utility model after reading the specific implementation of the utility model with reference to the accompanying drawings. in:

图1是本实用新型电机保护装置主要结构的立体示意图; Fig. 1 is a three-dimensional schematic diagram of the main structure of the motor protection device of the present invention;

图2是本实用新型前级电抗器组成和后级电抗器组成的立体示意图。 Fig. 2 is a three-dimensional schematic diagram of the composition of the front-stage reactor and the composition of the rear-stage reactor of the utility model. the

附图中主要组件符号说明 Explanation of main component symbols in the drawings

输入端子组11        输入端子111、112、113 Input terminal group 11 Input terminals 111, 112, 113

输出端子组12        输出端子121、122、123 Output terminal group 12 Output terminals 121, 122, 123

前级电抗器组成13    第一电抗器131 Front-stage reactor composition 13 First reactor 131

第二电抗器132       第三电抗器133 The second reactor 132 The third reactor 133

后级电抗器组成14    第四电抗器141 Post-stage reactor composition 14 fourth reactor 141

第五电抗器142       第六电抗器143 Fifth reactor 142 Sixth reactor 143

三相超电容15        铁芯161、162、163、164、165、166 Three-phase supercapacitor 15 Iron core 161, 162, 163, 164, 165, 166

硅钢片167 Silicon steel sheet 167

树脂板17            锁固元件18Resin board 17 Locking element 18

第一线材21          第二线材22The first wire 21 The second wire 22

第一线材缠绕铁芯长度H The first wire winding core length H

第二线材缠绕铁芯长度h The second wire winding core length h

具体实施方式Detailed ways

下面参照附图,对本发明的具体实施方式作进一步的详细描述。 The specific implementation manners of the present invention will be described in further detail below with reference to the accompanying drawings. the

如图1所示,本实用新型包含输入端子组11、输出端子组12、前级电抗器组成13、后级电抗器组成14与一个三相超电容15。后级电抗器组成14连接至前级电抗器组成13,一个三相超电容15连接至后级电抗器组成14,输入端子组11连接至前级电抗器组成13,输出端子组12连接至后级电抗器组成14,所述一个三相超电容15具有水平方向的轴向,前级电抗器组成13与后级电抗器组成14也分别具有水平方向的轴向,且前级电抗器组成13与后级电抗器组成14设置在一个三相超电容15的垂直下方位置。透过上述配置,可以达到较佳的空间节省效果。 As shown in FIG. 1 , the utility model includes an input terminal group 11 , an output terminal group 12 , a front-stage reactor composition 13 , a rear-stage reactor composition 14 and a three-phase supercapacitor 15 . The rear-stage reactor composition 14 is connected to the front-stage reactor composition 13, a three-phase supercapacitor 15 is connected to the rear-stage reactor composition 14, the input terminal group 11 is connected to the front-stage reactor composition 13, and the output terminal group 12 is connected to the rear-stage reactor. The first-stage reactor composition 14, the three-phase supercapacitor 15 has an axial direction in the horizontal direction, the front-stage reactor composition 13 and the rear-stage reactor composition 14 also have a horizontal axial direction, and the front-stage reactor composition 13 Composition 14 with a post-stage reactor is arranged vertically below a three-phase supercapacitor 15 . Through the above configuration, a better space saving effect can be achieved. the

为了适应三相交流电,如图1所示,本实用新型所述的前级电抗器组成13包含第一电抗器131、第二电抗器132与第三电抗器133;后级电抗器组 成14包含第四电抗器141、第五电抗器142与第六电抗器143;其中,第一电抗器131、第二电抗器132、第三电抗器133、第四电抗器141、第五电抗器142与第六电抗器143各自具有一个铁芯。第一电抗器131、第二电抗器132与第三电抗器133均使用相同材质、相同截面积的线材缠绕铁芯,以达到相同规格;第四电抗器141、第五电抗器142与第六电抗器143使用相同材质、相同截面积的线材缠绕铁芯,以达到相同规格;其中,第一电抗器131、第二电抗器132及第三电抗器133使用的线材与第四电抗器141、第五电抗器142及第六电抗器143使用的线材,其材质是相同的,但其截面积是不同的。更进一步地,为了达到较佳的效果,第一电抗器131的铁芯161、第二电抗器132的铁芯162与第三电抗器133的铁芯163具有相同的长度;第四电抗器141的铁芯164、第五电抗器142的铁芯165与第六电抗器143的铁芯166具有相同的长度;铁芯161、162、163的长度大于铁芯164、165、166的长度;所述的各铁芯161、162、163、164、165、166具有相同材质、相同截面积。在本实施例中,输入端子组11进一步包含有三个输入端子111、112、113,分别连接至前级电抗器组成13的第一电抗器131、第二电抗器132与第三电抗器133。输出端子组12包含有三个输出端子121、122、123,分别连接至后级电抗器组成14的第四电抗器141、第五电抗器142与第六电抗器143。 In order to adapt to three-phase alternating current, as shown in Figure 1, the front-stage reactor composition 13 described in the utility model includes a first reactor 131, a second reactor 132 and a third reactor 133; the rear-stage reactor composition 14 Including a fourth reactor 141, a fifth reactor 142 and a sixth reactor 143; wherein, the first reactor 131, the second reactor 132, the third reactor 133, the fourth reactor 141, and the fifth reactor 142 Each of the sixth reactor 143 has an iron core. The first reactor 131, the second reactor 132 and the third reactor 133 all use wires of the same material and the same cross-sectional area to wind the iron core to achieve the same specification; the fourth reactor 141, the fifth reactor 142 and the sixth reactor The reactor 143 uses wire rods of the same material and the same cross-sectional area to wind the iron core to achieve the same specifications; wherein, the wire rods used by the first reactor 131, the second reactor 132 and the third reactor 133 are the same as the wire rods used by the fourth reactor 141, The wires used in the fifth reactor 142 and the sixth reactor 143 have the same material but different cross-sectional areas. Furthermore, in order to achieve a better effect, the iron core 161 of the first reactor 131, the iron core 162 of the second reactor 132 and the iron core 163 of the third reactor 133 have the same length; the fourth reactor 141 The iron core 164 of the fifth reactor 142 and the iron core 166 of the sixth reactor 143 have the same length; the lengths of the iron cores 161, 162, and 163 are greater than the lengths of the iron cores 164, 165, and 166; The aforementioned iron cores 161, 162, 163, 164, 165, 166 have the same material and the same cross-sectional area. In this embodiment, the input terminal set 11 further includes three input terminals 111 , 112 , 113 respectively connected to the first reactor 131 , the second reactor 132 and the third reactor 133 of the front-stage reactor composition 13 . The output terminal group 12 includes three output terminals 121 , 122 , and 123 , which are respectively connected to the fourth reactor 141 , the fifth reactor 142 and the sixth reactor 143 of the subsequent reactor assembly 14 . the

如图2所示,各个铁芯161(162、163、164、165或166)是由多个硅 钢片167迭置结合而成。本实用新型所述电机保护装置进一步包含有树脂板17,在本实施例中每个电抗器设置一对树脂板17,因此共有六对树脂板17,每一对树脂板17将一个铁芯161(162、163、164、165或166)夹置于其中,或者,也可利用其他不导磁的材料,例如以不锈钢薄板取代前述的树脂板17,每一对树脂板17(或不锈钢薄板)与铁芯161(162、163、164、165或166)可以通过锁固元件18紧密结合在一起。 As shown in Figure 2, each iron core 161 (162, 163, 164, 165 or 166) is formed by stacking and combining a plurality of silicon steel sheets 167. The motor protection device of the present invention further includes a resin plate 17. In this embodiment, each reactor is provided with a pair of resin plates 17, so there are six pairs of resin plates 17, and each pair of resin plates 17 connects an iron core 161 (162, 163, 164, 165 or 166) are sandwiched therein, or other non-magnetic materials can also be utilized, for example replacing the aforementioned resin plate 17 with a stainless steel sheet, each pair of resin plates 17 (or stainless steel sheet) The iron core 161 ( 162 , 163 , 164 , 165 or 166 ) can be closely combined with the locking element 18 . the

如图2所示,所述前级电抗器组成13与后级电抗器组成14分别使用第一线材21和第二线材22缠绕铁芯161(162、163、164、165或166)。为了形成大小不同的电抗,可以设计将第一线材21的截面积不同于第二线材22的截面积,例如,第一线材21使用圆形漆包线,第二线材22使用扁平漆包线,但不以此为限。再者,为了形成大小不同的电抗,也可以设计将前级电抗器组成13中以第一线材21缠绕铁芯的长度H大于后级电抗器组成14中以第二线材22缠绕铁芯的长度h。此外,各个电抗器表面覆盖有绝缘包覆,以起到保护各电抗器组成之线材不受到磨损、受潮及氧化的作用。 As shown in FIG. 2 , the front-stage reactor composition 13 and the rear-stage reactor composition 14 respectively use the first wire 21 and the second wire 22 to wind the iron core 161 ( 162 , 163 , 164 , 165 or 166 ). In order to form different reactances, the cross-sectional area of the first wire 21 can be designed to be different from the cross-sectional area of the second wire 22. For example, the first wire 21 uses a round enameled wire, and the second wire 22 uses a flat enameled wire. limit. Moreover, in order to form reactances of different sizes, it is also possible to design the length H of the iron core wound with the first wire 21 in the front-stage reactor composition 13 to be greater than the length H of the iron core wound with the second wire 22 in the rear-stage reactor composition 14. h. In addition, the surface of each reactor is covered with insulation coating to protect the wires composed of each reactor from abrasion, moisture and oxidation. the

以上所述仅为本发明的较佳实施方式,并非用以限定本发明的权利范围;同时以上的描述,对于本领域技术人员应可明了及实施,因此其它未脱离本发明所揭示的精神下所完成的等效改变或修饰,均应包含在申请的权利要求范围中。 The above description is only a preferred embodiment of the present invention, and is not intended to limit the scope of rights of the present invention; at the same time, the above description should be clear and implementable for those skilled in the art, so others without departing from the spirit disclosed by the present invention The completed equivalent changes or modifications shall be included in the scope of the claims of the application. the

Claims (10)

1. an electric motor protective device consists predominantly of input terminal group, lead-out terminal group, prime reactor composition, back level reactor composition and a three-phase electrochemical capacitance, it is characterized in that:
This back level reactor composition is connected to this prime reactor and forms;
This three-phase electrochemical capacitance is connected to this back level reactor and forms;
This input terminal group is connected to this prime reactor and forms;
This lead-out terminal group is connected to this back level reactor and forms; And
This prime reactor composition, back level reactor form and the three-phase electrochemical capacitance has the axial of horizontal direction all respectively, and this prime reactor is formed the vertical lower position that all is arranged on this three-phase electrochemical capacitance with back grade reactor composition.
2. according to the described electric motor protective device of claim 1, it is characterized in that: this prime reactor is formed and is comprised first reactor, second reactor and the 3rd reactor; This back level reactor is formed and is comprised the 4th reactor, the 5th reactor and the 6th reactor; And this first, second, third, fourth, the 5th and the 6th reactor has an iron core separately.
3. according to the described electric motor protective device of claim 2, it is characterized in that: each iron core is repeatedly to put be combined into by a plurality of silicon steel sheets.
4. according to the described electric motor protective device of claim 2, it is characterized in that: this electric motor protective device further comprises six pairs of resin plates, and each is folded in an iron core wherein resin plate.
5. according to the described electric motor protective device of claim 2, it is characterized in that: this electric motor protective device further comprises six pairs of stainless sheet steels, and each is folded in an iron core wherein stainless sheet steel.
6. according to the described electric motor protective device of claim 2, it is characterized in that: this prime reactor is formed use first wire rod and is twined iron core, and this back level reactor is formed use second wire rod and twined iron core.
7. according to the described electric motor protective device of claim 6, it is characterized in that: this first wire rod is identical wire rod with second wire rod.
8. according to the described electric motor protective device of claim 6, it is characterized in that: the wherein a kind of of this first wire rod and second wire rod is flat enamelled wire.
9. according to the described electric motor protective device of claim 6, it is characterized in that: the wherein a kind of of this first wire rod and second wire rod is circular enamelled wire.
10. according to the described electric motor protective device of claim 6, it is characterized in that: first wire rod twined the length of the length of iron core greater than second wire rod winding iron core in this back level reactor composition during this prime reactor was formed.
CN2010205010312U 2010-08-23 2010-08-23 A motor protection device Expired - Fee Related CN201758354U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103280954A (en) * 2013-06-04 2013-09-04 国家电网公司 Output end strengthening device for square wave variable-frequency power source

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103280954A (en) * 2013-06-04 2013-09-04 国家电网公司 Output end strengthening device for square wave variable-frequency power source

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