CN201755725U - Header welding deformation prevention device - Google Patents

Header welding deformation prevention device Download PDF

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Publication number
CN201755725U
CN201755725U CN201020254068XU CN201020254068U CN201755725U CN 201755725 U CN201755725 U CN 201755725U CN 201020254068X U CN201020254068X U CN 201020254068XU CN 201020254068 U CN201020254068 U CN 201020254068U CN 201755725 U CN201755725 U CN 201755725U
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CN
China
Prior art keywords
header
welding deformation
cage plate
end cage
prevents
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN201020254068XU
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Chinese (zh)
Inventor
周健
杜兴锐
翟真真
宋明俊
孙斌
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Anhui Conch Kawasaki Energy Conservation Equipment Manufacturing Co Ltd
Original Assignee
Anhui Conch Kawasaki Energy Conservation Equipment Manufacturing Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Anhui Conch Kawasaki Energy Conservation Equipment Manufacturing Co Ltd filed Critical Anhui Conch Kawasaki Energy Conservation Equipment Manufacturing Co Ltd
Priority to CN201020254068XU priority Critical patent/CN201755725U/en
Application granted granted Critical
Publication of CN201755725U publication Critical patent/CN201755725U/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Abstract

The utility model provides a header welding deformation prevention device applied to the technical field of boiler headers. The header welding deformation prevention device comprises two end part sleeve plates (1) and two sleeve plate brackets (2); a plurality of mounting holes (6) matched with the outside diameters of a plurality of header bodies (5) are formed on the end part sleeve plates (1); connecting rods (7) are arranged on the end part sleeve plates (1) and connected to the sleeve plate brackets (2); two ends of each header body (5) are sleeved in the corresponding mounting holes (6) on the two end part sleeve plates (1) respectively; and a plurality of supporting rods (8) are arranged between every two adjacent header bodies (5). The header welding deformation prevention device of the utility model can ensure the welding quality of the header bodies, improve the working efficiency of operators, and reduce the labor intensity of operators.

Description

A kind of device that prevents the header welding deformation
Technical field
The utility model relates to the boiler header technical field, in particular, relates to a kind of device that prevents the header welding deformation.
Background technology
At present, domestic most of boiler maker man is when carrying out the header welding, still adopt the method for welding one by one on the simple frock that is placed on, such method, the weld side local heating of header, the inhomogeneous header that causes is bigger to the flexural deformation of weld side owing to be heated, thereby make association after welding, become the structure of arc, in order to overcome such problem, after welded stub connection is finished, proofread and correct association's body by flame, but the flame of proofreading and correct makes association's body be heated once more again, thereby to the influence that institutional framework will deform, this makes associates ontological existence hidden danger of quality significantly; Because deflection is big, also just increased the amount of labour of operating personnel's timings, and timing is also a lot of to the demand of oxygen-acetylene, has wasted resource simultaneously.
The utility model content
Technical problem to be solved in the utility model is: at the deficiencies in the prior art, provide a kind of welding quality that can improve association's body, reduce the device that prevents the header welding deformation of labour intensity.
Solve above-described technical problem, the technical scheme that the utility model is taked is:
The utility model is a kind of device that prevents the header welding deformation, the described device of header welding deformation that prevents comprises two end cage plates, two cover board mounts, be provided with a plurality of on the cage plate of described end and the supporting installing hole of this body diameter of header, on the cage plate of described end connecting rod is set, described connecting rod is connected on the cover board mount, the two ends of described a plurality of header bodies are set in the installing hole of two end cage plates, between per two adjacent header bodies a plurality of support bars are set in described a plurality of header bodies.
Be set between described end cage plate and the connecting rod " T " font structure, connecting rod passes the cover board mount, and the end that the cover board mount contacts with ground is fixedlyed connected with the support base plate.
Described end cage plate is set to rectangular platy structure, installing hole on the cage plate of end is provided with two, described two header bodies are installed in respectively in the installing hole of end cage plate at two ends, described a plurality of support bar is set to the different structure of length, the support bar length that is arranged on cage plate centre position, two ends is the longest, and the length of the support bar of the end cage plate of close both sides is the shortest.
Connecting rod on the cage plate of described end is set to rotating structure on the cover board mount, is the vertical angle structure between described connecting rod and the cover board mount.
Described support bar two ends all are set to recessed crescent structure, and crescent matches with the structure of this external surface of header.
Described support bar is the channel-section steel material.
Adopt the technical solution of the utility model, can obtain following beneficial effect:
The device that prevents the header welding deformation of the present utility model can be guaranteed the welding quality of header body, improves operating personnel's operating efficiency, reduces operator's labour intensity.
Description of drawings
Make briefly bright to each accompanying drawing of this specification expressed content and the mark among the figure below:
Fig. 1 is the side-looking structural representation that prevents the device of header welding deformation described in the utility model;
Fig. 2 is the structural representation of facing of end of the present utility model cage plate;
Fig. 3 is the side-looking structural representation of support bar of the present utility model;
Be labeled as among the figure: 1, end cage plate; 2, cover board mount; 3, support base plate; 4, pipe joint; 5, header body; 6, installing hole; 7, connecting rod; 8, support bar.
The specific embodiment
Contrast accompanying drawing below, by description, the effect of the mutual alignment between the shape of the specific embodiment of the present utility model such as related each member, structure, the each several part and annexation, each several part and operation principle etc. are described in further detail embodiment:
As shown in Figure 1, the utility model is a kind of device that prevents the header welding deformation, the described device of header welding deformation that prevents comprises two end cage plates 1, two cover board mounts 2, be provided with a plurality of on the described end cage plate 1 and the supporting installing hole 6 of header body 5 external diameters, on the described end cage plate 1 connecting rod 7 is set, described connecting rod 7 is connected on the cover board mount 2, the two ends of described a plurality of header bodies 5 are set in the installing hole 6 of two end cage plates 1, between per two adjacent header bodies 5 a plurality of support bars 8 are set in described a plurality of header bodies 5.
Be set between described end cage plate 1 and the connecting rod 7 " T " font structure, connecting rod 7 passes cover board mount 2, and the end that cover board mount 2 contacts with ground is fixedlyed connected with support base plate 3.
Described end cage plate 1 is set to rectangular platy structure, installing hole 6 on the end cage plate 1 is provided with two, described two header bodies 5 are installed in respectively in the installing hole 6 of end cage plate 1 at two ends, described a plurality of support bar 8 is set to the different structure of length, support bar 8 length that are arranged on two end cage plate 1 centre positions are the longest, and the length of the support bar 8 of the end cage plate 1 of close both sides is the shortest.
Connecting rod 7 on the described end cage plate 1 is set to rotating structure on cover board mount 2, is the vertical angle structure between described connecting rod 7 and the cover board mount 2.
Described support bar 8 two ends all are set to recessed crescent structure, and crescent matches with the structure of header body 5 outer surfaces.
Described support bar 8 is the channel-section steel material.
Structure of the present utility model, before welded stub connection 4, earlier the two ends of header body 5 are respectively installed in the installing hole 6 of end cage plate 1 of both sides, with end cage plate 1 two ends of header body 5 are fixed, use the not isometric support bar 8 of regulation with its jack-up between two header bodies 5 successively, make header body 5 that the distortion of arcuate structure take place, carry out the welding of pipe joint 4 this moment, laggard line pipe joint welding linearity will reach qualified requirement.
Adopt the device that prevents the header welding deformation of the present utility model, cancelled the operation of proofreading and correct header body 1 linearity, reduced labor strength, and product quality is also further improved, reduced demand oxygen-acetylene.The two ends of two header bodies 5 are fixing with end cage plate 1, and the middle part uses the support bar 8 of not isometric channel-section steel material of 8 regulations with its jack-up successively, makes it bend to arc, carries out the welding of pipe joint 4 again in the outside of warp architecture.
Because header body 5 is when carrying out pipe joint 4 welding, local heating is local again cold, this just causes it to a side of welded pipe structure recessed arc-shaped deformation to take place, therefore, adopt structure of the present utility model, before welding, by structure of the present utility model, allow its arc that arches to a side of welded stub connection 4 change, so earlier, after the operation of welded stub connection 4 is finished, because the generation of shrinkage, header body 5 will be to the direction bending of opposite side, after welding is finished, after dismantling device of the present utility model, the linearity of header body 5 just just can standard compliant straight line requirement.
Support bar 8 of the present utility model, each length difference, because before device of the present utility model is set, carried out calculating with regard to the radian that needs association body is deformed, therefore, the length of each support bar 8 has just met the requirement of crooked radian when being installed between two association's bodies 5.
The two ends of each support bar 8 of the present utility model all are set to the crescent structure, such structure, be convenient to support bar 8 more stably be installed on two the association bodies 5 between, and not can because of stressed and mobile in addition jump out two the association bodies 5 between.
Structure of the present utility model, when two association's bodies 5 are installed in end cage plate 5, be up and down the structure of arranging, and be positioned at the height of association's body 5 of upside, the height of standing when just having adapted to operating personnel and being welded, therefore, after top association's body 5 carried out pipe joint welding, pivoting end cage plate 1 allowed up and down association's body 5 occurrence positions conversion, like this, just can be to being the welding of association's body 5 of below originally.So just be very easy to operating personnel, and reduced the labour intensity when welding.
In conjunction with the accompanying drawings the utility model has been carried out exemplary description above; obviously the concrete realization of the utility model is not subjected to the restriction of aforesaid way; as long as the various improvement of having adopted method design of the present utility model and technical scheme to carry out; or design of the present utility model and technical scheme are directly applied to other occasions without improving, all in protection domain of the present utility model.

Claims (6)

1. device that prevents the header welding deformation, it is characterized in that: the described device of header welding deformation that prevents comprises two end cage plates (1), two cover board mounts (2), be provided with a plurality of on the described end cage plate (1) and the supporting installing hole (6) of header body (5) external diameter, connecting rod (7) is set on the described end cage plate (1), described connecting rod (7) is connected on the cover board mount (2), the two ends of described a plurality of header bodies (5) are set in the installing hole (6) of two end cage plates (1), and a plurality of support bars (8) are set between per two adjacent header bodies (5) in described a plurality of header bodies (5).
2. the device that prevents the header welding deformation according to claim 1, it is characterized in that: be set to " T " font structure between described end cage plate (1) and the connecting rod (7), connecting rod (7) passes cover board mount (2), and the end that cover board mount (2) contacts with ground is fixedlyed connected with support base plate (3).
3. the device that prevents the header welding deformation according to claim 1 and 2, it is characterized in that: described end cage plate (1) is set to rectangular platy structure, installing hole (6) on the end cage plate (1) is provided with two, described two header bodies (5) are installed in respectively in the installing hole (6) of end cage plate (1) at two ends, described a plurality of support bar (8) is set to the different structure of length, support bar (8) length that is arranged on two end cage plates (1) centre position is the longest, and the length of the support bar (8) of the end cage plate (1) of close both sides is the shortest.
4. the device that prevents the header welding deformation according to claim 3, it is characterized in that: the connecting rod (7) on the described end cage plate (1) is set to go up rotating structure at cover board mount (2), is the vertical angle structure between described connecting rod (7) and the cover board mount (2).
5. the device that prevents the header welding deformation according to claim 3 is characterized in that: described support bar (8) two ends all are set to recessed crescent structure, and crescent matches with the structure of header body (5) outer surface.
6. the device that prevents the header welding deformation according to claim 5 is characterized in that: described support bar (8) is the channel-section steel material.
CN201020254068XU 2010-07-08 2010-07-08 Header welding deformation prevention device Expired - Fee Related CN201755725U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201020254068XU CN201755725U (en) 2010-07-08 2010-07-08 Header welding deformation prevention device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201020254068XU CN201755725U (en) 2010-07-08 2010-07-08 Header welding deformation prevention device

Publications (1)

Publication Number Publication Date
CN201755725U true CN201755725U (en) 2011-03-09

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ID=43642990

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201020254068XU Expired - Fee Related CN201755725U (en) 2010-07-08 2010-07-08 Header welding deformation prevention device

Country Status (1)

Country Link
CN (1) CN201755725U (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107263004A (en) * 2017-07-31 2017-10-20 博瑞特热能设备股份有限公司 The servicing unit of header welding

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107263004A (en) * 2017-07-31 2017-10-20 博瑞特热能设备股份有限公司 The servicing unit of header welding

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Legal Events

Date Code Title Description
C14 Grant of patent or utility model
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20110309

Termination date: 20190708

CF01 Termination of patent right due to non-payment of annual fee