CN201755593U - Apparatus for controlling thickness of steel wire phosphate coating - Google Patents
Apparatus for controlling thickness of steel wire phosphate coating Download PDFInfo
- Publication number
- CN201755593U CN201755593U CN2010202240632U CN201020224063U CN201755593U CN 201755593 U CN201755593 U CN 201755593U CN 2010202240632 U CN2010202240632 U CN 2010202240632U CN 201020224063 U CN201020224063 U CN 201020224063U CN 201755593 U CN201755593 U CN 201755593U
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- locking device
- groove body
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Abstract
The utility model provides an apparatus for controlling thickness of a steel wire phosphate coating, belonging to a metal product processing field, which includes a phosphate groove body, a glass fiber reinforced plastic erosion resistant layer, press rollers, guide rails and a locking device. The glass fiber reinforced plastic erosion resistant layer is arranged on the inner side of the phosphate groove body; guide rails are fixed on two sides of the groove body; press rollers are located on two ends of the groove body; a bearing seat is fixed on the guide rail through the locking device; and a press roller shaft is mounted on the bearing seat. The utility model is convenient to operate and effectively controls thickness of oil-tempered steel wire semi-finished product phosphate coating so as to reduce clogging frequency of the furnace tube in the austenization heating process, decrease frequency for cleaning the furnace tube, reduce energy consumption and improve operating efficiency.
Description
Technical field
The device of the utility model control steel wire phosphating coat thickness belongs to the metallic article manufacture field.
Background technology
The production procedure of oil hardening tempered steel wire is: online pickling-phosphatization-cold-drawn-austenitizing heating-oil hardening-plumbous tempering-surface is antirust-rolling, the general tube furnace that adopts of austenitizing heating wherein, and temperature is about 900 ℃.Cold drawn wire is under this temperature, easy oxidation of phosphatization lubricant coating that its surface exists, form cake mass after coming off and stop up boiler tube, thereby cause the steel wire operation not smooth, cause steel wire diameter to change when serious, to such an extent as to need the periodic cleaning boiler tube in the production process, when causing unnecessary energy loss, reduced production efficiency.The phosphatization lubricant coating of Steel Wire Surface derives from the phosphatization and the cold-drawn operation in early stage, and the phosphatization operation makes Steel Wire Surface form certain thickness phosphate coating, and as the lubricated carrier of steel wire drawing, its main component is the phosphate of iron and zinc; The cold-drawn operation makes Steel Wire Surface form the very thin lubricating film of one deck, and its main component is organic matters such as stearate.Under 900 ℃ of high temperature, the stearate that forms lubricating film is decomposed into CO
2And H
2Volatile material such as O, and easy partly the coming off of the phosphate coating that the phosphate of iron, zinc is formed forms the main matter of stopping up boiler tube.Long-term production facts have proved: the phosphatization lubricant coating thickness that boiler tube stops up frequency and Steel Wire Surface has direct relation, and promptly Steel Wire Surface phosphatization lubricant coating is thick more, and it is high more that boiler tube stops up frequency.Therefore, reduce the frequency that the austenitizing boiler tube stops up, prerequisite is to guarantee to reduce the phosphate coating thickness of oil hardening tempered steel wire surface of semi-finished on the basis that the cold-drawn operation needs as far as possible.
At present, oil hardening tempered steel wire manufacturer generally adopts the indifference phosphatization in the phosphatization operation, make the raw material Steel Wire Surface form the phosphating coat that is of uniform thickness, the direct result that this mode of production causes is that the big process wire alramenting film thickness of total draught is less, and the frequency that boiler tube stops up during the austenitizing heating is lower; The Steel Wire Surface phosphating coat thickness that total draught is little is bigger, and the frequency that boiler tube stops up during the austenitizing heating is higher.
Summary of the invention
The purpose of this utility model is to overcome above-mentioned deficiency, and a kind of device of controlling steel wire phosphating coat thickness is provided.
The purpose of this utility model reaches by following measure,
The device of control steel wire phosphating coat thickness comprises that phosphatization groove cell body, fiberglass anticorrosive coat, pressure roller, guide rail, locking device constitute, the fiberglass anticorrosive coat is arranged on phosphatization groove cell body inboard, guide rail is fixed in the cell body both sides, pressure roller is positioned at the cell body two ends, bearing block is fixed on the guide rail by locking device, and pressure roller shaft is installed on the bearing block.
Phosphatization groove cell body is a strip, the inboard fiberglass corrosion-inhibiting coating of brushing.
Pressure roller of the present utility model adopts lightweight, high temperature resistant nylon plastics to make, have move convenient, be lower than indeformable characteristics under 100 ℃ of temperature.
Locking device of the present utility model comprises that handwheel bolt, steel construction support, channel-section steel, angle steel and horn ring constitute, angle steel 10 is fixed on the channel-section steel, steel construction is supported and fixed on the bearing block, horn ring is fixedly mounted on the inboard of steel construction support by axle, horn ring cooperates with angle steel, horn ring slides on angle steel, the handwheel bolt be installed in that steel construction supports below, the handwheel bolt withstands on the channel-section steel.By loosening and locking operation of handwheel bolt, can make pressure roller on guide rail, be free to slide the fixed position, back.
When the utility model uses on the online pickling-phosphatization production line of steel wire, total draught according to oil hardening tempered steel wire cold-drawn operation, by the position of mobile pressure roller, adjust steel wire at the groove phosphating time, make Steel Wire Surface form the phosphating coat that thickness meets production requirement.
The utlity model has the characteristics of simple operation, can effectively control oil hardening tempered steel wire semi-finished product phosphating coat thickness, thereby reduce the obstruction frequency of boiler tube in the austenitizing heating process, reduce the frequency of cleaning boiler tube, reduce energy resource consumption, increase work efficiency.
Description of drawings
Accompanying drawing 1 is a structural representation of the present utility model.
Accompanying drawing 2 is structural representations of the present utility model.
Accompanying drawing 3 is locking device structure schematic diagrames of the present utility model.
The specific embodiment
The utility model is described in further detail below in conjunction with accompanying drawing.
Among the figure: phosphatization groove cell body 1, fiberglass anticorrosive coat 2, locking device 3, guide rail 4, bearing block 5, pressure roller 6, handwheel bolt 7, steel construction support 8, channel-section steel 9, angle steel 10, horn ring 11.
Shown in accompanying drawing 1, accompanying drawing 2, the device of the utility model control steel wire phosphating coat thickness comprises that phosphatization groove cell body 1, fiberglass anticorrosive coat 2, pressure roller 6, guide rail 4, locking device 3 constitute, the fiberglass anticorrosive coat is arranged on phosphatization groove cell body inboard, two guide rails 4 are individually fixed in the both sides of cell body 1, and bearing block 5 uses locking device 3 to be fixed on the guide rail.Pressure roller is positioned at the cell body two ends, and pressure roller shaft is fixed on the guide rail by locking device.Phosphatization groove cell body is a strip, the inboard fiberglass corrosion-inhibiting coating of brushing.
Pressure roller of the present utility model adopts lightweight, high temperature resistant nylon plastics to make, have move convenient, be lower than indeformable characteristics under 100 ℃ of temperature.In the production process, steel wire immerses phosphatization liquid by two pressure rollers, by loosening and locking operation of handwheel bolt 7, the pressure roller 6 that has bearing block 5 can also be locked the shift position, front and back on guide rail 4, thereby change steel wire at the groove phosphating time, reach the effect of regulating phosphate coat thickness.
As shown in Figure 3, locking device of the present utility model comprises that handwheel bolt 7, steel construction support 8, channel-section steel 9, angle steel 10 and horn ring 11 constitute, channel-section steel 9 is fixed on the cell wall of phosphatization groove, angle steel 10 is fixed on the channel-section steel 9, and steel construction supports 8 and is fixed on the bearing block 5, and horn ring 11 is fixedly mounted on the inboard of steel construction support 8 by axle, horn ring 11 cooperates with angle steel 10, horn ring 11 slides on angle steel 10, handwheel bolt 7 be installed in that steel construction supports below, the handwheel bolt withstands on the channel-section steel 9.Rotate handwheel bolt 7, handwheel bolt jack-up channel-section steel 9 makes progress the angle steel 10 that is fixed on the channel-section steel 9, and angle steel compresses with horn ring and contacts, and reaches the purpose of locking.
Claims (2)
1. device of controlling steel wire phosphating coat thickness, it is characterized in that comprising that phosphatization groove cell body, fiberglass anticorrosive coat, pressure roller, guide rail, locking device constitute, the fiberglass anticorrosive coat is arranged on phosphatization groove cell body inboard, guide rail is fixed in the cell body both sides, pressure roller is positioned at the cell body two ends, bearing block is fixed on the guide rail by locking device, and pressure roller shaft is installed on the bearing block.
2. the device of control steel wire phosphating coat thickness according to claim 1, it is characterized in that locking device comprises that handwheel bolt, steel construction support, channel-section steel, angle steel and horn ring constitute, angle steel 10 is fixed on the channel-section steel, steel construction is supported and fixed on the bearing block, horn ring is fixedly mounted on the inboard of steel construction support by axle, and horn ring cooperates with angle steel, and horn ring slides on angle steel, the handwheel bolt be installed in that steel construction supports below, the handwheel bolt withstands on the channel-section steel.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010202240632U CN201755593U (en) | 2010-06-05 | 2010-06-05 | Apparatus for controlling thickness of steel wire phosphate coating |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010202240632U CN201755593U (en) | 2010-06-05 | 2010-06-05 | Apparatus for controlling thickness of steel wire phosphate coating |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201755593U true CN201755593U (en) | 2011-03-09 |
Family
ID=43642858
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2010202240632U Expired - Fee Related CN201755593U (en) | 2010-06-05 | 2010-06-05 | Apparatus for controlling thickness of steel wire phosphate coating |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201755593U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111142203A (en) * | 2019-12-26 | 2020-05-12 | 江苏英杰光缆科技有限公司 | Method for improving flexibility of optical cable |
| CN114592187A (en) * | 2022-03-16 | 2022-06-07 | 山东大业股份有限公司 | Device for controlling thickness of phosphating film of steel wire |
-
2010
- 2010-06-05 CN CN2010202240632U patent/CN201755593U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111142203A (en) * | 2019-12-26 | 2020-05-12 | 江苏英杰光缆科技有限公司 | Method for improving flexibility of optical cable |
| CN111142203B (en) * | 2019-12-26 | 2022-04-08 | 江苏英杰光缆科技有限公司 | Method for improving flexibility of optical cable |
| CN114592187A (en) * | 2022-03-16 | 2022-06-07 | 山东大业股份有限公司 | Device for controlling thickness of phosphating film of steel wire |
| CN114592187B (en) * | 2022-03-16 | 2023-11-24 | 山东大业股份有限公司 | Device for controlling thickness of steel wire phosphating film |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20110309 Termination date: 20150605 |
|
| EXPY | Termination of patent right or utility model |