CN201755493U - Circulation cooling system for reaction kettle - Google Patents
Circulation cooling system for reaction kettle Download PDFInfo
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- CN201755493U CN201755493U CN2010202557197U CN201020255719U CN201755493U CN 201755493 U CN201755493 U CN 201755493U CN 2010202557197 U CN2010202557197 U CN 2010202557197U CN 201020255719 U CN201020255719 U CN 201020255719U CN 201755493 U CN201755493 U CN 201755493U
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- 238000001816 cooling Methods 0.000 title claims abstract description 73
- 239000000498 cooling water Substances 0.000 claims abstract description 39
- 125000006850 spacer group Chemical group 0.000 claims abstract description 34
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 16
- 238000010438 heat treatment Methods 0.000 claims description 6
- 229910001220 stainless steel Inorganic materials 0.000 claims description 3
- 239000010935 stainless steel Substances 0.000 claims description 3
- 239000012530 fluid Substances 0.000 claims 1
- 238000003466 welding Methods 0.000 claims 1
- 238000012423 maintenance Methods 0.000 abstract description 9
- 238000005265 energy consumption Methods 0.000 abstract description 3
- 235000019198 oils Nutrition 0.000 description 52
- 239000007921 spray Substances 0.000 description 7
- 229910000831 Steel Inorganic materials 0.000 description 6
- 239000010959 steel Substances 0.000 description 6
- 229920000114 Corrugated plastic Polymers 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000005485 electric heating Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 241000270295 Serpentes Species 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- -1 coatings Substances 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 239000003814 drug Substances 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 235000019476 oil-water mixture Nutrition 0.000 description 1
- 238000010583 slow cooling Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E30/00—Energy generation of nuclear origin
- Y02E30/30—Nuclear fission reactors
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- Heat-Exchange Devices With Radiators And Conduit Assemblies (AREA)
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Abstract
本实用新型涉及一种反应釜循环冷却系统,该系统由导热油循环装置及冷却水循环装置组成,导热油循环装置包括隔套、热油泵及蛇形冷却管,冷却水循环装置包括冷却水槽、水泵及冷却塔,隔套套设在反应釜外部,热油泵一端经管道与隔套连接,另一端经管道与蛇形冷却管连接,蛇形冷却管设在冷却水槽内,水泵一端经管道与冷却水槽连接,另一端与冷却塔连接。与现有技术相比,本实用新型具有安全可靠、降温效率高、降低成本能耗、维护方便的优点。
The utility model relates to a reactor circulating cooling system, which is composed of a heat conduction oil circulation device and a cooling water circulation device. The heat conduction oil circulation device includes a spacer, a heat oil pump and a serpentine cooling pipe. Cooling tower, the spacer is set outside the reactor, one end of the hot oil pump is connected to the spacer through a pipe, the other end is connected to the serpentine cooling pipe through the pipe, the serpentine cooling pipe is set in the cooling water tank, and one end of the water pump is connected to the cooling water tank through the pipe , and the other end is connected to the cooling tower. Compared with the prior art, the utility model has the advantages of safety and reliability, high cooling efficiency, reduced cost and energy consumption, and convenient maintenance.
Description
技术领域technical field
本实用新型涉及冷却系统领域,尤其是涉及一种反应釜循环冷却系统。The utility model relates to the field of cooling systems, in particular to a circulating cooling system for a reactor.
背景技术Background technique
目前,化工、医药、涂料、胶粘剂等行业所用的反应釜,都采用电加热,反应釜隔套内安装电加热管,灌满导热油。需要冷却时,多采用反应釜隔套内盘钢管,钢管内流动冷却水,通过热传导,使导热油冷却,冷却速度较慢,效率较低,长期使用后,钢管锈蚀老化、焊点脱焊等原因造成钢管上出现漏点、裂缝,冷却水渗入导热油中,当水份达到一定含量后,加热升温,会造成导热油水混合液体急剧膨胀,从隔套上溢流口喷出,冷却后导热油体积下降,油液体积达不到加温实际需求,同时造成了浪费和环境污染;因反应釜隔套都是焊接在反应釜壁上的,冷却水盘向管的维修需要切割开隔套后才能进行,维修工作非常复杂。At present, the reaction kettles used in the chemical industry, medicine, coatings, adhesives and other industries are all heated by electric heating, and electric heating tubes are installed in the spacers of the reaction kettles, and filled with heat transfer oil. When cooling is required, steel pipes inside the spacer sleeve of the reactor are often used. Cooling water flows in the steel pipes to cool the heat transfer oil through heat conduction. The cooling speed is slow and the efficiency is low. Leaks and cracks appear on the steel pipe, and the cooling water infiltrates into the heat transfer oil. When the water reaches a certain level, heating and heating will cause the heat transfer oil-water mixture to expand rapidly, and it will be sprayed out from the overflow port on the spacer. After cooling, the heat transfer oil The volume decreases, and the volume of the oil cannot meet the actual demand for heating, which also causes waste and environmental pollution; because the reactor spacer is welded on the wall of the reactor, the maintenance of the cooling water coil pipe needs to be cut after the spacer is opened To carry out, the maintenance work is very complicated.
有关文献公开了隔套内盘有冷却水钢管的反应釜,其利用所盘钢管内冷却水使导热油冷却的方法,但是,该方法仍存在冷却速度较慢、效率较低、维修复杂等缺点。Relevant literature discloses a reaction kettle with a cooling water steel pipe inside the spacer, which uses the cooling water in the steel pipe to cool the heat transfer oil. However, this method still has the disadvantages of slow cooling speed, low efficiency, and complicated maintenance.
发明内容Contents of the invention
本实用新型的目的就是为了克服上述现有技术存在的缺陷而提供一种安全可靠、降温效率高、降低成本能耗、维护方便的反应釜循环冷却系统。The purpose of this utility model is to provide a reactor circulating cooling system that is safe, reliable, high in cooling efficiency, low in cost and energy consumption, and convenient in maintenance in order to overcome the above-mentioned defects in the prior art.
本实用新型的目的可以通过以下技术方案来实现:The purpose of this utility model can be achieved through the following technical solutions:
一种反应釜循环冷却系统,其特征在于,该系统由导热油循环装置及冷却水循环装置组成,所述的导热油循环装置包括隔套、热油泵及蛇形冷却管,所述的冷却水循环装置包括冷却水槽、水泵及冷却塔,所述的隔套套设在反应釜外部,所述的热油泵一端经管道与隔套连接,另一端经管道与蛇形冷却管连接,所述的蛇形冷却管设在冷却水槽内,所述的水泵一端经管道与冷却水槽连接,另一端与冷却塔连接。A reactor circulating cooling system, characterized in that the system is composed of a heat transfer oil circulation device and a cooling water circulation device, the heat transfer oil circulation device includes a spacer, a heat oil pump and a serpentine cooling pipe, the cooling water circulation device It includes a cooling water tank, a water pump and a cooling tower. The spacer is set outside the reaction kettle. One end of the hot oil pump is connected to the spacer through a pipe, and the other end is connected to a serpentine cooling pipe through a pipe. The serpentine cooling The pipe is arranged in the cooling water tank, and one end of the water pump is connected with the cooling water tank through the pipeline, and the other end is connected with the cooling tower.
所述的隔套内设置导热油加热管,隔套的上部设置油位器并开设导热油溢流孔,隔套外侧上部设置进油口,下部设置出油口。A heat-conducting oil heating pipe is arranged in the spacer, an oil level gauge and a heat-conducting oil overflow hole are arranged on the upper part of the spacer, an oil inlet is arranged on the upper part of the outer side of the spacer, and an oil outlet is arranged on the lower part.
所述的热油泵为无水冷却型热油泵或风冷型热油泵,热油泵与隔套上的出油口连接。The hot oil pump is an anhydrous cooling type hot oil pump or an air-cooled hot oil pump, and the hot oil pump is connected to the oil outlet on the spacer.
所述的蛇形冷却管为焊接得到不锈钢管,该蛇形冷却管的一端与隔套上的进油口连接。The serpentine cooling pipe is a welded stainless steel pipe, and one end of the serpentine cooling pipe is connected to the oil inlet on the spacer.
所述的冷却水槽深度大于蛇形冷却管的高度,冷却水槽上部设置溢流孔,槽底设置排水口。The depth of the cooling water tank is greater than the height of the serpentine cooling pipe, an overflow hole is arranged on the upper part of the cooling water tank, and a drain port is arranged on the bottom of the tank.
所述的水泵一端与冷却水槽底部连接,另一端连接冷却塔的喷淋管。One end of the water pump is connected to the bottom of the cooling water tank, and the other end is connected to the spray pipe of the cooling tower.
所述的冷却塔上部设置喷淋管,中部两侧设置瓦楞形塑料板,底部设置有风机,该冷却塔的底部与冷却水槽经管道连接。The upper part of the cooling tower is provided with a spray pipe, the two sides of the middle part are provided with corrugated plastic plates, and the bottom is provided with a fan, and the bottom of the cooling tower is connected to the cooling water tank through pipes.
与现有技术相比,本实用新型具有以下优点:Compared with the prior art, the utility model has the following advantages:
(1)安全可靠:反应釜导热油隔套内不设冷却水管,避免了水分混入导热油的情况,不会引起导热油溢出、喷出等现象,防止了安全生产事故隐患;(1) Safe and reliable: There is no cooling water pipe in the heat transfer oil spacer of the reactor, which avoids the situation where water is mixed into the heat transfer oil, does not cause the heat transfer oil to overflow, spray out, etc., and prevents hidden dangers of safety production accidents;
(2)降温效率高:可根据需要制作蛇形冷却管尺寸,蛇形冷却管表面积大,管内导热油在流动,水槽内冷却水在流动,提高了热传导效率,降温效率高;(2) High cooling efficiency: The size of the serpentine cooling tube can be made according to the needs. The serpentine cooling tube has a large surface area, the heat transfer oil in the tube is flowing, and the cooling water is flowing in the water tank, which improves the heat transfer efficiency and high cooling efficiency;
(3)降低成本能耗:除降温效率之外,同一个蛇形冷却管,通过阀门控制,可联接多台反应釜,可降低所购置反应釜的价格,同时减少了反应釜的维修概率、降低了使用成本;(3) Reduce cost and energy consumption: In addition to cooling efficiency, the same serpentine cooling pipe can be connected to multiple reactors through valve control, which can reduce the price of purchased reactors and reduce the maintenance probability of reactors. Reduced usage costs;
(4)维护方便:整个循环系统所用设备都在反应釜外,维护保养方便。(4) Convenient maintenance: the equipment used in the entire circulation system is outside the reactor, which is convenient for maintenance.
附图说明Description of drawings
图1为本实用新型的结构示意图。Fig. 1 is the structural representation of the utility model.
图中1为反应釜、2为隔套、3为出油口、4为进油口、5为热油泵、6为冷却水槽、7为蛇形冷却管、8为水泵、9为冷却塔、10为喷淋管、11为瓦楞形塑料板。In the figure, 1 is the reaction kettle, 2 is the spacer, 3 is the oil outlet, 4 is the oil inlet, 5 is the hot oil pump, 6 is the cooling water tank, 7 is the serpentine cooling pipe, 8 is the water pump, 9 is the cooling tower, 10 is a spray pipe, and 11 is a corrugated plastic plate.
具体实施方式Detailed ways
下面结合附图和具体实施例对本实用新型进行详细说明。The utility model will be described in detail below in conjunction with the accompanying drawings and specific embodiments.
实施例Example
一种反应釜循环冷却系统,利用了导热油循环和冷却水循环两个独立的部分组合成一个循环系统,使反应釜冷却效率提高,方便了实际生产,反应釜导热油隔套内不设置冷却水管,方便了维修,大大增加了反应釜的使用寿命。反应釜循环冷却系统的结构如图1所示,该系统由导热油循环装置及冷却水循环装置组成,导热油循环装置包括隔套2、热油泵5及蛇形冷却管7,冷却水循环装置包括冷却水槽6、水泵8及冷却塔9,隔套2套设在反应釜1的外部,隔套2内设置导热油加热管并装有导热油,隔套2的上部设置油位器并开设导热油溢流孔,外侧上部还设置有进油口4,下部设置出油口3,各部分以无缝钢管连接。热油泵5为无水冷却型热油泵或风冷型热油泵,能够承受200℃以上的高温,热油泵5的一端经管道与隔套2上的出油口3连接,另一端经管道与蛇形冷却管7连接,蛇形冷却管7由不锈钢管焊接而成,设在冷却水槽6内,另一端与隔套2上的进油口4连接。冷却水槽6的深度大于蛇形冷却管7的高度,使冷却水淹没蛇形冷却管7,冷却水槽6的上部设置溢流孔,槽底设置排水口,水泵8的一端经管道与冷却水槽6的底部连接,另一端连接冷却塔9内的喷淋管10。冷却塔9由复合材料制成,上部设置喷淋管10,内部设置瓦楞形塑料板11,底部设有风机,水泵8将冷却水抽至冷却塔9的上部,水流经过瓦楞形塑料板11大面积的温度传导后,通过管道流回冷却水槽6。A circulating cooling system for a reactor, which utilizes two independent parts of heat transfer oil circulation and cooling water circulation to form a circulation system, which improves the cooling efficiency of the reactor and facilitates actual production. No cooling water pipe is installed in the heat transfer oil sleeve of the reactor , It is convenient for maintenance and greatly increases the service life of the reactor. The structure of the reactor circulating cooling system is shown in Figure 1. The system consists of a heat transfer oil circulation device and a cooling water circulation device. The heat transfer oil circulation device includes a
导热油加温后,需要冷却,经过出油口3流入热油泵5,再经热油泵5输送至蛇形冷却管7,蛇形冷却管7在冷却水槽6内冷却,冷却水经水泵8输送至冷却塔9经过喷淋管10冷却后再送回冷却水槽6。此循环保证了冷却水温度始终低于蛇形冷却管7的温度,经冷却水槽6、蛇形冷却管7内的导热油降温进入进油口4回到反应釜隔套2内,就此循环导热油得到了冷却,保证了生产工艺的需求。After the heat conduction oil is heated, it needs to be cooled. It flows into the
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Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
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CN103381351A (en) * | 2013-06-25 | 2013-11-06 | 蓝星(北京)特种纤维技术研发中心有限公司 | Apparatus for heating, chilling and cooling reaction vessel by using same heat carrier |
CN103512385A (en) * | 2013-07-01 | 2014-01-15 | 安徽省旌德县天益医药化工厂 | Cooling equipment of cooling water |
CN103949077A (en) * | 2014-05-12 | 2014-07-30 | 徐燏 | Reaction rectification coupling experiment device |
CN105597646A (en) * | 2015-11-20 | 2016-05-25 | 如皋市中如化工有限公司 | Cyanamide hydrolysis desolventizing system device |
CN109115014A (en) * | 2018-09-26 | 2019-01-01 | 侯显英 | A kind of coal chemical industry production heat exchanger |
CN112097451A (en) * | 2020-09-21 | 2020-12-18 | 安徽省含山县锦华氧化锌厂 | High-efficient cooler of zinc oxide |
CN112958018A (en) * | 2021-03-03 | 2021-06-15 | 康盈红莓(中山)生物科技有限公司 | Electromagnetic reaction device, equipment and temperature control method thereof and device manufacturing method |
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2010
- 2010-07-09 CN CN2010202557197U patent/CN201755493U/en not_active Expired - Fee Related
Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103381351A (en) * | 2013-06-25 | 2013-11-06 | 蓝星(北京)特种纤维技术研发中心有限公司 | Apparatus for heating, chilling and cooling reaction vessel by using same heat carrier |
CN103512385A (en) * | 2013-07-01 | 2014-01-15 | 安徽省旌德县天益医药化工厂 | Cooling equipment of cooling water |
CN103949077A (en) * | 2014-05-12 | 2014-07-30 | 徐燏 | Reaction rectification coupling experiment device |
CN105597646A (en) * | 2015-11-20 | 2016-05-25 | 如皋市中如化工有限公司 | Cyanamide hydrolysis desolventizing system device |
CN109115014A (en) * | 2018-09-26 | 2019-01-01 | 侯显英 | A kind of coal chemical industry production heat exchanger |
CN112097451A (en) * | 2020-09-21 | 2020-12-18 | 安徽省含山县锦华氧化锌厂 | High-efficient cooler of zinc oxide |
CN112958018A (en) * | 2021-03-03 | 2021-06-15 | 康盈红莓(中山)生物科技有限公司 | Electromagnetic reaction device, equipment and temperature control method thereof and device manufacturing method |
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Granted publication date: 20110309 Termination date: 20130709 |