The engineering machinery angle detection system
Technical field
The utility model relates to technical field of engineering machinery, particularly relates to a kind of engineering machinery angle detection system.
Background technology
The technology that engineering machinery field (particularly concrete mixer field) often is applied to is monolateral operation, be mainly used in the problem that solves engineering machinery half spoke operation, control by monolateral operating system, the engineer machinery operation parts can be controlled in certain scope interior (such as a side of car body) and carry out operation, thereby are implemented in operation and the purpose that improves operational security in the narrow space.
In the monolateral operating system of engineering machinery, essential to the position monitoring of operation part, particularly to the monitoring of the operation part anglec of rotation, this just needs to install the scrambler (angular transducer) of monitoring angle.For the engineering machinery of last threading row revolution operation, last dress links together by the pivoting support and the car body of getting off usually, and upward puts into the row rotation by the drive of drive motor pivoting support, can realize 360 ° scope of work like this.As engineering machinery such as concrete mixer, truck-mounted crane, excavators all is this structure.The installation of angle monitor device (scrambler) just is associated with pivoting support, and by detecting the anglec of rotation of pivoting support, indirect detection goes out the anglec of rotation of operation part.Scrambler is a kind of parts that rotate class, detect the anglec of rotation of detected parts by the counting anglec of rotation and rotating cycle, so the input of its signal must be finished by axial workpiece.
Because the engineering machinery complex structure, scrambler can't directly be monitored operation part, and at present, scrambler 103 normally is installed on the output shaft of reductor 102 (installation is inverted), and as shown in Figure 1, Fig. 1 is a kind of typical scrambler installation site synoptic diagram.The rotation of revolution operation part (not shown) generally realizes as follows: at first the drive motor reductor 102, realize the rotation of pivoting support 101 again through the reductor 102 and the gearing mesh of pivoting support 101, at last, pivoting support 101 drive revolution operation parts are rotated.The detection axle of scrambler 103 and the output shaft of reductor 102 are by shaft coupling or directly be rigidly connected, the housing of regular coding device 103, drive the detection axle rotation of scrambler 103 when reductor 102 rotates like this, realize the counting of reductor 102 angles, and then calculate the anglec of rotation of pivoting support 101, finally draw the anglec of rotation of revolution operation part.
Yet this kind mounting means can only be installed in scrambler the top of speed reducer output shaft, and the installation site is single, and certain structures is because the restriction in space can't realize installation.And in order to be connected with speed reducer output shaft, reductor need be produced special structure to cooperate, and can increase purchase cost and production cost.In addition, when installing and fixing scrambler, the detection axle and the speed reducer output shaft right alignment of scrambler be guaranteed, the difficulty of processing of installing mechanism can be increased.
Therefore, how making the installation site of scrambler more wide in range, reduce the restriction in space and reduce the cost of installing, is the present technical issues that need to address of those skilled in the art.
The utility model content
The purpose of this utility model provides a kind of engineering machinery angle detection system, and the installation site of scrambler is more wide in range in this detection system, has reduced the restriction in space, has reduced the cost of installing.
For solving the problems of the technologies described above, the utility model provides a kind of engineering machinery angle detection system, comprise pivoting support and installing plate thereof, scrambler, the detection axle of described scrambler is connected with the gear of described pivoting support by rotating transmission device, and described scrambler is fixedly installed in described installing plate.
Preferably, described rotating transmission device comprises the connection gear that is meshed with the gear of described pivoting support, and described connection gear is connected with the detection axle of described scrambler.
Preferably, described rotating transmission device also comprise pass described connection gear and with its axle that rotates with speed, the detection axle of described scrambler is connected with an end of described.
Preferably, described connection gear is fixed on an end of described axle; The other end of described axle is plugged in the bearing seat on the described installing plate by two bearings, and described installing plate is provided with mounting hole in the position of described bearing seat correspondence; Described scrambler is fixedly mounted on described installing plate below and the corresponding position of described mounting hole, and it detects axle and is connected with the gearless end of described axle.
Preferably, the detection axle of described scrambler is connected by shaft coupling with described axle.
Preferably, described shaft coupling is a flexible clutch.
Preferably, described scrambler is fixed by mounting blocks and described installing plate.
Preferably, described mounting blocks is connected with described installing plate by fixed bar.
Preferably, described connection gear is fixing by flat key and described axle.
Preferably, the rotating transmission device that at least one scrambler is installed and matches with it on the described installing plate.
The detection axle of the scrambler in the engineering machinery angle detection system that the utility model provides is connected with the gear of described pivoting support by special rotating transmission device, described scrambler is fixedly mounted on the described installing plate, the installation site is more wide in range, reduce the restriction in space, also reduced the cost of installing.
In a kind of embodiment, described rotating transmission device comprise connection gear and pass described connection gear and with its axle that rotates with speed, described connection gear is fixed on an end of described axle, the other end of described axle is plugged in the bearing seat on the described installing plate by two bearings, described installing plate is provided with mounting hole in the position of described bearing seat correspondence, described scrambler is fixedly mounted on described installing plate below and the corresponding position of described mounting hole, and it detects axle and is connected with the gearless end of described axle.The rotating transmission device volume of this kind structure is less, and structure is very simple, and is portable good, can be installed in the position that any space, described pivoting support border allows.In addition, described scrambler is installed in the below of described installing plate, is subjected to the protection of installing plate, does not need to increase extra protective device.
In another kind of embodiment, the detection axle of described scrambler uses flexible clutch to be connected with an end of described axle, and under the prerequisite that guarantees higher transmission efficiency, not high to requirement on machining accuracy, processing cost is also lower.
Description of drawings
Fig. 1 is a kind of typical scrambler installation site synoptic diagram;
Fig. 2 provides a kind of structural representation of embodiment engineering machinery angle detection system for the utility model;
Fig. 3 is the rotating transmission device in the engineering machinery angle detection system shown in Figure 2 and the installation process synoptic diagram of scrambler;
Fig. 4 is the structural representation of rotating transmission device in the engineering machinery angle detection system shown in Figure 2;
Fig. 5 is each parts erection sequence synoptic diagram of rotating transmission device shown in Figure 4;
Embodiment
Core of the present utility model provides a kind of engineering machinery angle detection system, and the installation site of scrambler is more wide in range in this detection system, the restriction of installing space is reduced, and be not subjected to the influence of reductor.
In order to make those skilled in the art person understand the utility model scheme better, the utility model is described in further detail below in conjunction with the drawings and specific embodiments.
Please refer to Fig. 2, Fig. 2 provides a kind of structural representation of embodiment engineering machinery angle detection system for the utility model.
In this embodiment, the engineering machinery angle detection system comprises pivoting support 1 and installing plate 2 thereof, scrambler 3, the detection axle 5 of scrambler 3 links to each other with special rotating transmission device 4, the gear driven rotating transmission device 4 of pivoting support 1 rotates, and the detection axle 5 that rotating transmission device 4 drives scrambler 3 again rotates.The rotating transmission device volume is less, and the suffered restriction in scrambler 3 installation sites reduces, and is fixedly mounted on the installing plate 2.
Please refer to Fig. 3, Fig. 3 is the rotating transmission device in the engineering machinery angle detection system shown in Figure 2 and the installation process synoptic diagram of scrambler, scrambler 3 can be fixing by screw and mounting blocks 7, again that mounting blocks 7 is fixing with installing plate 2, thereby realize the fixing of scrambler 3 and installing plate 2, actual operation is strong.Certainly, in theory, scrambler 3 also can be directly by screw retention on installing plate 2.
Mounting blocks 7 can be connected with installing plate 2 by vertical rod 8.Process the hole that equates with vertical rod 8 numbers on mounting blocks 7, vertical rod 8 one ends insert the hole in the mounting blocks 7, and the other end and installing plate 2 are fixing.Preferably adopted three vertical rods among the embodiment, mounting blocks 7 is a triangle, and three drift angle places are processed with three fixedly holes of vertical rod.
Rotating transmission device 4 can comprise the connection gear 41 that is meshed with the gear of pivoting support 1, and connection gear 41 is connected with the detection axle 5 of scrambler 3.Connection gear 1 can directly be fixedlyed connected with detection axle 5.1 gear driven connection gear 41 rotations are supported in revolution, and connection gear 41 drives detection axle 5 again and rotates, and therefore, scrambler 3 can detect the anglec of rotation of pivoting support 1.Detect axle 3 and directly be connected with connection gear 41, simple in structure, scrambler 3 installation sites are very flexible.
Please refer to Fig. 4, Fig. 4 is the structural representation of rotating transmission device in the engineering machinery angle detection system shown in Figure 2.Because the detection axle 5 of scrambler 3 is thinner usually, directly link to each other with connection gear 41, there is certain difficulty technically, in order further to improve the simplification that connection gear 41 is installed, rotating transmission device 4 can also comprise pass connection gear 41 and with its axle 42 that rotates with speed, the detection axle 5 of scrambler 3 is connected with an end of spools 42.Under this connected mode, connection gear 41 does not directly drive detection axle 5 and rotates, and during work, 1 gear driven connection gear 41 rotations are supported in revolution, and connection gear 41 drives axle 42 and rotates, and drives detection axle 5 by axle 42 again and rotates.
Connection gear 41 needs relative fixed could drive axle 42 with axle 42 to rotate, and such as can connecting with key 410, spline, flat key etc. all can implementations, can also be directly connection gear 41 and spools 42 be processed into an integral body.Certainly, also has other fixedly connected mode, as long as guarantee that connection gear 41 can drive axle 42 and rotate.
In engineering machinery with rotation class operation part, the normally requisite parts of pivoting support 1 and installing plate 2.Rotating transmission device 4 only comprises parts such as connection gear 41, axle 42, simple in structure, volume is less comparatively speaking, therefore, when scrambler 3 is connected by rotating transmission device 4 with the gear of pivoting support 1, be meshed as long as guarantee the gear of connection gear 41 and revolution support 1, scrambler 3 can be installed in the position that any space allows on the installing plate 2.Connection gear 41, axle 42 and scrambler 3 concrete connected mode and associated components please refer to Fig. 5, and Fig. 5 is each parts erection sequence synoptic diagram of rotating transmission device shown in Figure 4.Connection gear 41 is fixed on an end of axle 42, can install according to the order of bolt 46, packing ring 47, connection gear 41 and baffle plate 44 successively from outside to inside.The other end (gearless end) of axle 42 then is inserted in the bearing seat 43 by bearing 49, bearing 49 comprises the clutch shaft bearing 491 and second bearing 492, and bearing seat 43 is between two bearings, during installation, bearing seat 43 is fixed in the mounting hole of installing plate 2, and then fixes connection gear 41 and axle 42.
Two bearings can be fixed by following mode with bearing seat 43: a side of the clutch shaft bearing 491 of close connection gear 41 links to each other with bearing seat 43, opposite side links to each other with bearing gland 45, one side of second bearing 492 links to each other with back-up ring 48, and opposite side links to each other with bearing seat 43.
When rotating transmission device 4 is installed, can be earlier on installing plate 2 centre distance according to connection gear 41 and pivoting support 1 gear matched process mounting hole.The clutch shaft bearing 491 and second bearing 492 all are fixed in the bearing seat 43, and rotating transmission device 4 can be used as a global facility and is installed on the installing plate 2, also can be assembled in successively on the installing plate 2.At last, by bolt 9 bearing seat 43 is fixed on the installing plate 2 again, certainly, also can directly fixes by other modes such as welding, riveted joints.
Since the effect of two bearings, the rotation sensitivity of axle 42, therefore, can take the connected mode of interference fit between axle 42 and the connection gear 41, promptly compress connection gear 41 and axle 42 compression fit, can realize that equally connection gear 41 drives axle 42 and rotates, reduced cost of processing.
Scrambler 3 is fixedly mounted on installing plate 2 belows (comparatively speaking, rotating transmission device 4 is installed in the top of installing plate 2) and the corresponding position of mounting hole, mounting hole is penetrating, when using mounting blocks 7 regular coding devices, also need to be processed with corresponding through hole on the mounting blocks 7, at this moment, the detection axle 5 of scrambler 3 can be connected with the gearless end of axle 42, thereby realizes that axle 42 drives detection axle 5 and rotates.
Scrambler 3 is installed in the below of installing plate 2, installing plate 2 can protect scrambler 3 in the engineering machinery bad working environment not by clashing and breaking, do not need to increase extra protective device, the cost that reduces design and make.
Detect axle 5 and can be connected by shaft coupling, realize coaxial rotation comparatively easily with axle 42.Preferred flexible shaft coupling 6 guarantees under the prerequisite of higher transmission efficiency that not high to requirement on machining accuracy, processing cost is also lower.
The rotating transmission device 4 that more than one scrambler 3 can be installed on the installing plate 2 and match with it.The rotating transmission device 4 that the utility model provides is simple in structure, installs that this device can not increase installation difficulty more than one, also helps to detect more accurately the anglec of rotation of pivoting support.
More than engineering machinery angle detection system provided by the utility model is described in detail.Used specific case herein principle of the present utility model and embodiment are set forth, the explanation of above embodiment just is used for helping to understand method of the present utility model and core concept thereof.Should be understood that; for those skilled in the art; under the prerequisite that does not break away from the utility model principle, can also carry out some improvement and modification to the utility model, these improvement and modification also fall in the protection domain of the utility model claim.