CN201746224U - Guide vane assembly and lifting tooling for water turbine generator set - Google Patents

Guide vane assembly and lifting tooling for water turbine generator set Download PDF

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Publication number
CN201746224U
CN201746224U CN2010202414032U CN201020241403U CN201746224U CN 201746224 U CN201746224 U CN 201746224U CN 2010202414032 U CN2010202414032 U CN 2010202414032U CN 201020241403 U CN201020241403 U CN 201020241403U CN 201746224 U CN201746224 U CN 201746224U
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Prior art keywords
guide vane
rod
hole
spiral pull
pull bar
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Expired - Fee Related
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CN2010202414032U
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Chinese (zh)
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崔庆祥
李平
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Tianjin Tianfa Heavy Hydropower Equipment Manufacturing Co Ltd
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Tianjin Tianfa Heavy Hydropower Equipment Manufacturing Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/20Hydro energy

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Abstract

本实用新型涉及一种水轮发电机组导叶装配吊装工装,其特征在于:包括一端设有拉钩的螺旋拉杆,螺旋拉杆的另一端为螺纹杆,螺旋拉杆的螺纹杆上安装有螺母,螺旋拉杆与带有通孔的夹具体连接,且螺旋拉杆的拉钩和安装在螺纹杆上的螺母分别位于通孔的两侧,夹具体上铰接有吊耳压杆。优点是:与现有技术中采用钢丝绳缠绕吊装导叶体相比,具有结构简单、使用方便、装配效率高、可降低生产成本等优点。

Figure 201020241403

The utility model relates to a guide vane assembly and hoisting tool for a water turbine generator set, which is characterized in that it includes a spiral pull rod with a drag hook at one end, the other end of the spiral pull rod is a threaded rod, a nut is installed on the threaded rod of the spiral pull rod, and the spiral pull rod It is connected with the clamp body with a through hole, and the drag hook of the screw rod and the nut installed on the threaded rod are respectively located on both sides of the through hole, and the clamp body is hinged with a lifting lug pressure rod. The advantages are: compared with the prior art in which wire ropes are used to wind and lift guide vanes, the utility model has the advantages of simple structure, convenient use, high assembly efficiency, and reduced production cost.

Figure 201020241403

Description

水轮发电机组导叶装配吊装工装 Hoisting tooling for guide vane assembly of hydro-generator set

技术领域technical field

本实用新型属于水轮发电机组安装工装技术领域,特别是涉及一种水轮发电机组导叶装配吊装工装。The utility model belongs to the technical field of installing tooling for hydraulic generator sets, in particular to a guide vane assembly and hoisting tooling for hydraulic generator sets.

背景技术Background technique

目前,导叶体是水轮发电机组的重要组成部件,现有技术中,导叶体一般由钢丝绳缠绕吊装完成安装,采用钢丝绳对导叶体进行吊装需要首先确定导叶体的重心,以保证导叶体在吊装的过程中不会产生偏移坠落的现象,确定导叶体的重心需要操作人员多次反复调整,此过程操作费时费力,严重影响导叶体的安装速度,工作效率低。导叶体的出水边具有锋利的刃口,且每个导叶体的重量往往超过1吨,在导叶体的吊装过程中,用于缠绕吊装导叶体的钢丝绳极易被导叶体锋利的刃口切断,从而导致导叶体坠落损坏,且钢丝绳用量大,使得水轮发电机组的生产成本增加,此外,如果成吨重的导叶体在吊装过程中掉落伤人,则会产生严重的后果,安全隐患极高。At present, the guide vane body is an important component of the hydroelectric generator set. In the prior art, the guide vane body is generally installed by winding and hoisting a steel wire rope. To hoist the guide vane body with a steel wire rope, the center of gravity of the guide vane body needs to be determined first to ensure The guide vane body will not shift and fall during the hoisting process. To determine the center of gravity of the guide vane body requires repeated adjustments by the operator. This process is time-consuming and laborious, which seriously affects the installation speed of the guide vane body and low work efficiency. The outlet edge of the guide vane body has a sharp edge, and the weight of each guide vane body often exceeds 1 ton. During the hoisting process of the guide vane body, the wire rope used to wind the guide vane body is easily damaged by the sharp edge of the guide vane body. The cutting edge of the guide vane body will be cut off, which will cause the guide vane body to fall and be damaged, and the amount of steel wire rope will increase, which will increase the production cost of the hydroelectric generator set. Serious consequences and extremely high potential safety hazards.

发明内容Contents of the invention

本实用新型为解决公知技术中存在的技术问题而提供一种结构简单、使用方便、可提高生产效率、降低生产成本,且可有效消除安全隐患的水轮发电机组导叶装配吊装工装。In order to solve the technical problems in the known technology, the utility model provides a hydraulic generator set guide vane assembly and hoisting tool which is simple in structure, easy to use, can improve production efficiency, reduce production cost, and can effectively eliminate potential safety hazards.

本实用新型为解决公知技术中存在的技术问题所采取的技术方案是:一种水轮发电机组导叶装配吊装工装,其特征在于:包括一端设有拉钩的螺旋拉杆,螺旋拉杆的另一端为螺纹杆,螺旋拉杆的螺纹杆上安装有螺母,螺旋拉杆与带有通孔的夹具体连接,且螺旋拉杆的拉钩和安装在螺纹杆上的螺母分别位于通孔的两侧,夹具体上铰接有吊耳压杆。The technical solution adopted by the utility model to solve the technical problems in the known technology is: a hydraulic generator set guide vane assembly hoisting tool, which is characterized in that: it includes a spiral pull rod with a drag hook at one end, and the other end of the spiral pull rod is Threaded rod, nuts are installed on the threaded rod of the screw rod, the screw rod is connected with the clamp body with a through hole, and the pull hook of the screw rod and the nut installed on the threaded rod are respectively located on both sides of the through hole, and the clamp body is hinged There are lug pressure rods.

本实用新型还可以采用如下技术方案:所述夹具体包括拉杆连接部和吊耳连接部,拉杆连接部与吊耳连接部之间构成钩槽。The utility model can also adopt the following technical solution: the clip body includes a tie rod connection part and a lifting lug connection part, and a hook groove is formed between the tie rod connection part and the lifting lug connection part.

所述吊耳压杆的一端设有吊孔,另一端为弧面结构。One end of the lifting lug pressing rod is provided with a lifting hole, and the other end is an arc structure.

本实用新型具有的优点和积极效果是:由于本实用新型采用上述技术方案,即包括一端设有拉钩的螺旋拉杆,螺旋拉杆的另一端为装有螺母的螺纹杆,螺旋拉杆与带有通孔的夹具体连接,且螺旋拉杆的拉钩和安装在螺纹杆上的螺母分别位于通孔的两侧,夹具体上铰接有吊耳压杆。上述结构的水轮发电机组导叶装配吊装工装使用时,通过旋紧螺纹杆上的螺母将导叶体固定,吊装过程中,与夹具体连接的吊耳压杆会对导叶体起到自锁的作用。相比现有技术,本实用新型所述工装具有结构简单、使用方便、装配效率高、可降低生产成本等优点,且有效防止吊装过程中导叶体掉落,消除了安全隐患。吊耳压杆的一端设有吊孔,另一端为弧面结构,弧面结构与导叶体接触,可防止吊耳压杆划伤导叶体。The advantages and positive effects of the utility model are: because the utility model adopts the above-mentioned technical scheme, it includes a spiral pull rod with a drag hook at one end, the other end of the spiral pull rod is a threaded rod with a nut, and the spiral pull rod is connected with a through hole. The clip body is connected, and the pull hook of the screw rod and the nut installed on the threaded rod are respectively located on both sides of the through hole, and the clip body is hinged with a lifting lug pressure bar. When the guide vane of the hydro-generator set with the above structure is assembled and hoisted, the guide vane body is fixed by tightening the nut on the threaded rod. The role of the lock. Compared with the prior art, the utility model has the advantages of simple structure, convenient use, high assembly efficiency, and can reduce production costs, and effectively prevents the guide vanes from falling during the hoisting process, eliminating potential safety hazards. One end of the lifting lug pressure rod is provided with a lifting hole, and the other end is a curved surface structure, which is in contact with the guide vane body, which can prevent the lifting lug pressure rod from scratching the guide vane body.

附图说明Description of drawings

图1是本实用新型的结构示意图;图2是图1的俯视图。Fig. 1 is a schematic structural view of the utility model; Fig. 2 is a top view of Fig. 1 .

图中:1、螺旋拉杆;1-1、拉钩;1-2、螺纹杆;2、夹具体;2-1、吊耳连接部;2-2、拉杆连接部;2-3、钩槽;3、吊耳压杆;3-1、吊孔;4、导叶体;5、螺母;6、销钉。In the figure: 1. Spiral pull rod; 1-1, pull hook; 1-2, threaded rod; 2, clip body; 2-1, connection part of lifting lug; 2-2, connection part of pull rod; 3. Lifting lug pressure rod; 3-1. Lifting hole; 4. Guide vane body; 5. Nut; 6. Pin.

具体实施方式Detailed ways

为能进一步了解本实用新型的发明内容、特点及功效,兹例举以下实施例,并配合附图详细说明如下:请参阅图1和图2,一种水轮发电机组导叶装配吊装工装,包括螺旋拉杆1,所述螺旋拉杆1的一端为拉钩1-1,螺旋拉杆1的另一端为螺纹杆1-2,螺纹杆1-2上安装有螺母5,螺旋拉杆1与夹具体2连接,所述夹具体2包括拉杆连接部2-2和吊耳连接部2-1,拉杆连接部2-2与吊耳连接部2-1之间形成钩槽2-3,拉杆连接部2-2上设有通孔,螺旋拉杆1通过通孔,且螺旋拉杆1的拉钩1-1和安装在螺纹杆1-2上的螺母5分别位于通孔的两侧,以实现螺旋拉杆1与夹具体2的连接,吊耳连接部2-1通过销钉6铰接有吊耳压杆3,吊耳压杆3的一端设有吊孔3-1,另一端为弧面结构,可防止吊耳压杆3在吊装自锁的过程中划伤导叶体4。In order to further understand the invention content, characteristics and effects of the present utility model, the following examples are exemplified, and detailed descriptions are as follows in conjunction with the accompanying drawings: Please refer to Figure 1 and Figure 2, a kind of hydraulic generator set guide vane assembly and hoisting tooling, Including a screw rod 1, one end of the screw rod 1 is a hook 1-1, the other end of the screw rod 1 is a threaded rod 1-2, a nut 5 is installed on the threaded rod 1-2, and the screw rod 1 is connected with the clamp body 2 , the clamp body 2 includes a tie rod connecting part 2-2 and a lifting lug connecting part 2-1, a hook groove 2-3 is formed between the tie rod connecting part 2-2 and the lifting lug connecting part 2-1, and the tie rod connecting part 2- 2 is provided with a through hole, and the screw rod 1 passes through the through hole, and the drag hook 1-1 of the screw rod 1 and the nut 5 installed on the threaded rod 1-2 are respectively located on both sides of the through hole, so as to realize the connection between the screw rod 1 and the clip. For the specific connection of 2, the lifting lug connecting part 2-1 is hinged with the lifting lug pressure bar 3 through the pin 6, and one end of the lifting lug pressure bar 3 is provided with a lifting hole 3-1, and the other end is an arc structure, which can prevent the lifting lug from being pressed. The rod 3 scratches the guide vane body 4 during hoisting and self-locking.

工作原理本实用新型所述工装在使用过程中,首先将导叶体4置于螺旋拉杆1的拉钩1-1与夹具体2的钩槽2-3之间,且导叶体4的刃口位于拉钩1-1一侧,调整导叶体4到合适的位置后,旋紧螺纹杆1-2上的螺母5,使导叶体4固定在工装上,操作人员通过吊耳压杆3即可将工装吊起,在导叶体4吊装的过程中,吊耳压杆3形成以销钉6为支点的杠杆,从而通过导叶体4的自重实现自锁,有效防止了吊装过程中导叶体4掉落,此外,吊耳压杆3与导叶体4接触端设为圆弧面结构,可避免吊耳压杆3划伤导叶体4。上述工装与现有技术中采用钢丝绳缠绕吊装导叶体相比,具有结构简单、使用方便、装配效率高、可降低生产成本等优点。Working Principle During the use of the tooling described in the utility model, the guide vane body 4 is first placed between the drag hook 1-1 of the screw rod 1 and the hook groove 2-3 of the clamp body 2, and the cutting edge of the guide vane body 4 It is located on the side of the pull hook 1-1. After adjusting the guide vane body 4 to a suitable position, tighten the nut 5 on the threaded rod 1-2 to fix the guide vane body 4 on the tooling. The tooling can be lifted. During the hoisting of the guide vane body 4, the lifting lug pressure rod 3 forms a lever with the pin 6 as the fulcrum, so that self-locking is realized by the self-weight of the guide vane body 4, which effectively prevents the guide vane from being locked during the hoisting process. body 4 falls, in addition, the contact end of lifting lug pressure rod 3 and guide vane body 4 is set as a circular arc surface structure, which can prevent lifting lug pressure rod 3 from scratching guide vane body 4. Compared with the prior art in which wire ropes are used to wind and lift guide vanes, the tooling has the advantages of simple structure, convenient use, high assembly efficiency, and reduced production costs.

Claims (3)

1. a hydraulic generator unit stator assembling lifts frock, it is characterized in that: comprise that an end is provided with the spiral pull bar of drag hook, the other end of spiral pull bar is a thread rod, on the thread rod of spiral pull bar nut is installed, the spiral pull bar is connected with the clamp body that has through hole, and the drag hook of spiral pull bar and be installed in the both sides that nut on the thread rod lays respectively at through hole is hinged with the hanger depression bar on the clamp body.
2. according to the described hydraulic generator unit of claim 1 stator assembling lifting frock, it is characterized in that: described clamp body comprises pull bar connecting portion and hanger connecting portion, constitutes the hook groove between pull bar connecting portion and the hanger connecting portion.
3. according to the described hydraulic generator unit of claim 1 stator assembling lifting frock, it is characterized in that: an end of described hanger depression bar is provided with lifting hole(eyelet), and the other end is a globoidal structure.
CN2010202414032U 2010-06-29 2010-06-29 Guide vane assembly and lifting tooling for water turbine generator set Expired - Fee Related CN201746224U (en)

Priority Applications (1)

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Application Number Priority Date Filing Date Title
CN2010202414032U CN201746224U (en) 2010-06-29 2010-06-29 Guide vane assembly and lifting tooling for water turbine generator set

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105834990A (en) * 2016-05-19 2016-08-10 国家电网公司 Detachment method for sectioned water guide shoes, and detachment tool
CN112283172A (en) * 2020-11-20 2021-01-29 西安热工研究院有限公司 A kind of auxiliary device for the installation and positioning of the rear guide vane of a movable fan

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105834990A (en) * 2016-05-19 2016-08-10 国家电网公司 Detachment method for sectioned water guide shoes, and detachment tool
CN112283172A (en) * 2020-11-20 2021-01-29 西安热工研究院有限公司 A kind of auxiliary device for the installation and positioning of the rear guide vane of a movable fan

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Granted publication date: 20110216

Termination date: 20130629