A kind of positioner that is used for round steel processing
Technical field
The utility model relates to a kind of machining equipment, relates in particular to a kind of positioner that is used for seamless steel pipe blank round steel production equipment.
Background technology
Seamless steel pipe is common metallurgical metallic article, and in the seamless steel tube production, hot-puncturing process processing is main production process, promptly adopts hot-rolling perforation machine to the pipe perforation cogging after heating, and the metal pipe is processed into the hot rolling hollow forging.
It is the phase I that the seamless steel pipe hot-rolling perforation is produced that pipe is prepared, and comprises surely cutting, peeling, deciding operation such as core; Decide core and be exactly through cut surely, metal round steel end face processing certain depth after the peeling and the centre bore of diameter, the diameter of centre bore and the degree of depth are complementary according to required perforation specification requirement, purpose is when boring a hole under the condition of high temperature of round steel heating back, perforating head is played correct centering and guide effect, prevent to be offset because of the perforation axial line that the top skew causes, and then the axiality of the inside and outside circle of influence perforation back hollow forging.
Hot-puncturing process is the critical process of seamless steel tube production, and it is to adopt the carbide alloy top, under mechanokinetic drives, aims at the centre bore of heating back round steel, carries out cephalocaudal axial drilling operation, round steel is processed into hot rolled seamless steel tube, i.e. hollow forging.With regard to perforation process, the inside and outside circle concentricity of perforation back hollow forging is a leading indicator of weighing the perforation quality, will cause follow-up cold deformation processing difficulties in case surpass the error that allows, and can only scrap when serious.Therefore improving round steel centre bore machining accuracy, is the main guarantee that improves hollow forging perforation quality.
Decide the core machine and be to be used for the special equipment in the round steel blank end face machining center hole before the hot-puncturing process, by transmission mechanism, clamp mechanism, award material mechanism, lathe bed mechanism, feed mechanism, turnover bin, hydraulic system, electrical system, cutting tool etc. and form; Wherein clamp mechanism is made up of parts such as hydraulic cylinder, supporting base, clamp, fixed blocks, is used for round steel and decides the clamping of core processing round steel with fixing.Its course of work is: at first cutting tool is installed in the main shaft female cone hole of transmission mechanism, round steel with core processing undetermined is emitted on the tilting feeding rack of deciding the core machine subsequently, round steel rolls to the lathe bed direction under the gravity effect, stirs one by one on " V " type carriage that enters lathe bed mechanism by awarding material mechanism; The operation principle of clamp mechanism is shown in Fig. 1 a and Fig. 1 b, hydraulic cylinder piston rod stretches out, " V " type clamp 161 promotion round steel 17 that are installed on the piston rod move until the 162 back clampings of " V " type fixed block, wherein the size of the clamping force of vertical round steel radial direction is by the output pressure decision of hydraulic system, and can be adjusted by the overflow valve of hydraulic system, to satisfy the clamping demand of different size round steel, two " V " type fixed blocks 162 are mounted and fixed on lathe bed and stock shelf junction respectively, purpose is the head and the tail two parts that can prop up round steel respectively, improves the effect that is fixedly clamped.Motor start-up, power output to transmission mechanism and drive the drill bit rotation along the feeding of P direction.According to the object localization principle, this clamp mechanism has limited the free degree of round steel 17 six directions, realized location fully, wherein three " V " type bodies being made up of clamp 161, fixed block 162 have been eliminated the moving horizontally and rotatablely moving of X, z axis direction of round steel, clamping force under the hydraulic action has been eliminated round steel Y-axis line direction, be moving horizontally and rotatablely moving of round steel axial direction, the insufficient clamping force that in a single day event is provided by hydraulic cylinder, moving horizontally and rotatablely moving of round steel Y-axis line direction just can not get effective restriction, i.e. the locate failure of two frees degree.
Therefore there is following deficiency in present clamp mechanism:
(1) free degree of the round steel Y direction pressure of hydraulic system output that places one's entire reliance upon, in case hydraulic coupling is not enough or take place unusual, the positioning deficiency that will cause the free degree of round steel Y direction causes round steel clamping and positioning effect deficiency, and is light then cause round steel under the effect of drill bit, in axial direction retreat, heavy then round steel rotates under drill bit smear metal revolving force drives, and causes the stalk cutter, has both caused tool damage, cause the round steel centre bore to lose efficacy again, easily cause equipment fault and personnel's injury when serious.
(2) though round steel decide before the core through cut surely, peeling processing, but after the end face sawing without smooth smear metal, there is horizontal cut channel, this cut channel has influence on the centering effect that drill bit adds man-hour, initial boring adds the centering correction by force of drill bit in man-hour, so the clamping force that round steel is added clamp mechanism is had relatively high expectations, and in a single day clamping force can not satisfy the demand, easily cause centre bore to add the off-centre in man-hour, long line phenomenon, the core crudy is decided in influence.
(3) for large-size round steel, the rated operating pressure of deciding the core machine hydraulic system can't satisfy the demand that round steel clamps, cause normal pressure be not enough in the fixedly round steel processing shake, rock, off-centre, long line phenomenon appear in the centre bore that makes round steel process.
(4) existing clamp mechanism too relies on the clamping force of hydraulic system output, cause Hydraulic Elements bearing loads such as hydraulic cylinder bigger than normal, seal spoilage height, influence service life, fault routine is many, fault is frequent when especially producing large-size round steel, has influence on the running quality of equipment to a certain extent.
Summary of the invention
The purpose of this utility model provides a kind of positioner that is used for round steel processing, this positioner and existingly decide the core machine and be used, make not need to change and existingly decide core machine clamp mechanism and just can overcome the defective that round steel location that existing clamp mechanism insufficient clamping force causes is forbidden, the location of improving the round steel radial direction clamps effect, thereby the inaccurate problem of axial location satisfies the requirement of large-size round steel centre bore machining accuracy when effectively solving round steel end face machining center hole.
For achieving the above object, the utility model provides a kind of positioner that is used for round steel processing, and be fixed at and decide on the core bed piece, a side of round steel to be processed, described positioner comprises:
One support is fixed at and describedly decides on the core bed piece;
One supporting base is fixed on the described support, and the radial direction of the described round steel to be processed in described supporting base upper edge is provided with a through hole;
One push rod runs through described through hole, the central axis of described push rod and the central axes of round steel to be processed;
One eccentric wheel is located at the top of described supporting base by a support member, and described eccentric wheel compresses supporting base, endwisely slips in through hole to prevent push rod.
Preferably, described supporting base comprises:
One base is fixed on the described support;
One loam cake is located at the top of described base, and described through hole is located between loam cake and the base, and described loam cake and base are rotatably connected.
Preferably, be fixed with one handle on the described eccentric wheel.
Preferably, also be provided with a spring between described base and the loam cake.
Preferably, described loam cake and base are rotatably connected and realize that by a hinge described hinge comprises:
One collar is fixedlyed connected with described base;
One latch, an end are located in the described collar, and an end is fixedlyed connected with described loam cake.
Preferably, described push rod is provided with a keyway radially, and described base is provided with the positioning key of a correspondence, and described positioning key is connected with keyway radially.
Preferably, described push rod is the pinnacle shape near an end of round steel to be processed.
The course of work of said apparatus is: after the clamped mechanism of round steel to be processed clamps, ejector rob axis is held out against station to moving to, the shape end, pinnacle of push rod holds out against round steel to be processed, on handle, apply active force this moment, make eccentric wheel rotation, thereby give thrust of loam cake, thereby with the fixed-site of push rod, guarantee that push rod does not have the displacement of axial direction, and then realize location round steel to be processed.After manufacturing procedure finishes, by handle rotating eccentricity wheel, lay down thrust, loam cake around hinge through, thereby is realized opening of loam cake under the effect of spring force, can move to push rod the non-station that holds out against this moment.
The utility model is owing to adopted above technical scheme, it is had the following advantages and good effect: this positioning device structure is simple, easy for installation, be fit to decide the core machine and be used with existing, and needn't reequip deciding the core machine equipment, just can improve clamping force, thereby effectively solve the inaccurate problem of axial location when processing the round steel centre bore, satisfy the requirement of large-size round steel centre bore machining accuracy round steel.
Description of drawings
The utility model is described in further detail below in conjunction with the drawings and specific embodiments.
Fig. 1 a decides the working state schematic representation of core machine clamp mechanism for having now.
Fig. 1 b is the side view of Fig. 1 a.
Fig. 2 a is the structural representation of a kind of exemplary embodiments of the present utility model.
Fig. 2 b is the side view of Fig. 2 a.
Fig. 3 is the structural representation of supporting base in a kind of exemplary embodiments of the present utility model.
Fig. 4 is the structural representation of hinge in a kind of exemplary embodiments of the present utility model.
Fig. 5 is the structural representation of push rod in a kind of exemplary embodiments of the present utility model.
Fig. 6 a is the structural representation of fixture in a kind of exemplary embodiments of the present utility model.
Fig. 6 b is the side view of Fig. 6 a.
Fig. 7 is a working state schematic representation of the present utility model.
Description of reference numerals
1-handle 2-eccentric wheel 3-column 4-loam cake
5-push rod 6-base 7-support 8-bearing pin
9-rolling bearing 10-sliding bearing 11-spring 12-positioning key
13-hinge 131-collar 132-latch 14-decides the core machine
15-fluted drill 16-hydraulic clamp 161-clamp 162-fixed block
17-round steel 18-positioner 51-is keyway radially
The specific embodiment
Positioner described in the present embodiment is a kind of exemplary embodiment of the present utility model, is used for technical scheme described in the utility model is further explained explanation, and not as to restriction of the present utility model.
Shown in Fig. 2 a and Fig. 2 b, this positioner comprises: support 7, it can be located on the lathe bed of deciding the core machine by the screw fixed mount.Be fixed at the supporting base on the support 7, it comprises: base 6 is fixed on the support 7, and an end of loam cake 4 is rotatably connected by hinge 13 bases 6.Spring 11 is located between the other end and base 6 of loam cake 4, when spring 11 discharges elastic force, loam cake 4 can be automatically springed open, and loam cake 4 is the rotation with respect to base 6 of being used as by hinge 13 just, thereby realizes opening of loam cake 4.Be provided with through hole between loam cake 4 and the base 6, push rod 5 is provided with along the round steel radial direction, runs through this through hole, the central axis of push rod 5 and the central axes of round steel.Fixture is located at the top of loam cake 4, comprise handle 1, eccentric wheel 2 and column 3, its central post 3 fixed vertical are built on the support 7, eccentric wheel 2 is fixed at the top of loam cake 4 by column 3, handle 1 is fixedlyed connected with eccentric wheel 2, be used for rotating eccentricity wheel 2, realize compressing of 2 pairs of loam cakes 4 of eccentric wheel downwards thereby make, and then the radial position of push rod 5 is fixed.
As shown in Figure 3, supporting base comprises base 6, and the loam cake 4 that is connected with base 6, and loam cake 4 is rotatably connected by hinge 13 realizations and base 6.Also be provided with spring 11 between base 6 and the loam cake 4.Also be provided with keyway 12 on this outer base, with the radially keyway coupling that is provided with on the push rod.
As shown in Figure 4, hinge comprises the collar 131 and latch 132, and wherein the collar 131 is fixedlyed connected with base, and latch 132 1 ends are located in the collar 131, and an end is fixedlyed connected with loam cake.
As shown in Figure 5, push rod 5 is provided with radially keyway 51, is used with the positioning key of being located on the base, and the push rod of being located in the through hole is circumferentially located.One end of push rod 5 is the pinnacle shape, is used for round steel to be processed is held out against.
Shown in Fig. 6 a and Fig. 6 b, fixture comprises handle 1, eccentric wheel 2 and column 3.Its central post 3 is support components of eccentric wheel 2, position corresponding with eccentric wheel 2 centre bores on the column 3 has a through hole, bearing pin 8 one ends are located in the through hole of column 3 by rolling bearing 9, the other end is located in the centre bore of eccentric wheel 2 by sliding bearing 10, thereby realizes the rotation of eccentric wheel 2 with respect to column 3.Handle 1 is fixedlyed connected with eccentric wheel 2, is convenient to eccentric wheel 2 is applied rotational power.
As shown in Figure 7, this positioner 18 is fixed on the lathe bed of deciding core machine 14, and round steel 17 is arranged between positioner 18 and the fluted drill 15.During work, by hydraulic clamp 16 round steel 17 is clamped, adjust the axial location of push rod in the positioner 18 then, make shape end, push rod pinnacle hold out against the end of round steel 17, by lever operated rotating eccentricity wheel, eccentric wheel applies a thrust to loam cake then, thereby with the fixed-site of push rod, guarantee that push rod does not have the displacement of axial direction, and then realize location round steel 17.After manufacturing procedure finishes, by handle rotating eccentricity wheel, lay down thrust, loam cake around hinge through, thereby is realized opening of loam cake under the effect of spring force, can move to push rod the non-station that holds out against this moment.
This shows that positioning device structure described in the utility model is simply compact, is convenient to install and use, itself and existingly decide the core machine and be used, can produce the blank round steel of the seamless steel pipe of big specification, thereby save the equipment purchasing cost, have good implementation result.
Those of ordinary skill in the art will be appreciated that, above embodiment is used for illustrating the utility model, and be not to be used as qualification of the present utility model, as long as in connotation scope of the present utility model, all will drop in claims scope of the present utility model variation, the modification of the above embodiment.