CN201736039U - High-efficiency cutting tool for electrode wire - Google Patents
High-efficiency cutting tool for electrode wire Download PDFInfo
- Publication number
- CN201736039U CN201736039U CN2010201020599U CN201020102059U CN201736039U CN 201736039 U CN201736039 U CN 201736039U CN 2010201020599 U CN2010201020599 U CN 2010201020599U CN 201020102059 U CN201020102059 U CN 201020102059U CN 201736039 U CN201736039 U CN 201736039U
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- hole
- cutting tool
- clamper
- high efficiency
- electrode wires
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Abstract
The utility model relates to a high-efficiency cutting tool for an electrode wire, comprising a universal base, a gripper and a right-angled positioning returning block, wherein the universal base comprises a first face and a second face, and the surface of the universal base is provided with four through holes; the first face and the second face are perpendicular to each other, the first face is provided with a first T-shaped groove, and the second face is provided with a second T-shaped groove; the gripper comprises a positioning part, a first T-shaped boss, a second T-shaped boss, a first fixing screw hole and a second fixing screw hole; the right-angled positioning returning block is arranged in the gripper; and the gripper is connected with the universal base by the matching and connection of the first T-shaped groove and the second T-shaped groove with the first T-shaped boss and the second T-shaped boss. The high-efficiency cutting tool for the electrode wire has the advantages of more flexible structure, hard deformation of workpieces for processing, increased equipment utilization ratio as well as work efficiency of staff in unit time, reduced workload of technicians and lowered production cost.
Description
Technical field
The utility model relates to a kind of electrode wires cutting tool, relates in particular to a kind of high efficiency electrode wires cutting tool.
Background technology
Mold line is cut electrode and is adopted the processing of universal vice clamper single-piece clamping calibration method more now, concrete operation method utilizes on the market universal machine processing vice to press solidly on the wire cutting machine tool table top with two block pressur plates exactly, again electrode is fixed on calibration on the vice, branch center processing, subsequent electrode needs to repeat same step processing with reference to initial workpiece, there are numerous drawbacks in this kind conventional method, the high-accuracy process requirements of incompatibility modern precision mold manufacturing industry, its drawback is as follows:
1, clamping process is loaded down with trivial details, is not suitable for mass production.The vice that uses does not have the clamping positioner, and initial clamping initial workpiece electrode needs 20 minutes consuming time, because vice moving jaw and the stressed unstability that exists of electrode, 1 electrode that changes the outfit need be proofreaied and correct consuming time more than 20 minutes again.
2, die electrode adopts the red copper material more, and its material character is softer, and the jaw locking force is excessive easily to make electrode benchmark section produce stress deformation, and locking force is too small easily to be made electrode be shifted in process to lose precision, have very big unstability in the process.
3, because vice locking force size is uneven, cause electrode discharge face and side datum level squareness tolerance greater than 0.005mm, must carry out the operation of the accurate spark deviational survey of side group degree separately, guarantee that perpendicularity reaches in the tolerance 0.002mm, this every of operation is consuming time 10 minutes.
4, vice clamping method does not meet the silk thread cutting processing equipment high efficiency processing request of being careful, because of the upper and lower bath nozzle distance religion of electrode and lathe far away, the cutting of system call low current parameter, and easily produce shake in the electrode wires process, working (machining) efficiency reduces by 30% than standard.
5 vice clamping methods are difficult to guarantee with batch electrode machining accuracy stability, since change the outfit electrode seek again the center cause with batch every electrode position degree inconsistent, the precision uniformity can only guarantee in the 0.005mm, do not reach precision die cun method design load requirement, cause puzzlement on precision and the processing technology for follow-up Precision Machining work post.
In sum: the traditional electrode processing jig can not satisfy modern precision die electrode machining accuracy and efficient requirement, and then influences the mould accuracy of manufacture and manufacturing cycle, has improved die manufacturing cost.
The utility model content
The purpose of this utility model provides a kind of high efficiency electrode wires cutting tool, uses it, can improve product precision, production stability and the mass production of realization electrode, effectively reduces the electrode manufacturing cost.
To achieve these goals, the technical solution of the utility model is:
A kind of high efficiency electrode wires cutting tool comprises that general base, clamper and location, right angle return piece.
Described general base comprises first and second, and the surface of general base is provided with 4 through holes; Described first mutually vertical with second, first is provided with the first T-shape groove, second is provided with the second T-shape groove; Described clamper comprises location division, the first T-shape boss, the second T-shape boss, first fixing threaded hole and second fixing threaded hole; Location, described right angle returns piece to be arranged on the inside of clamper; Described clamper and general base by the first T-shape groove, being connected between the second T-shape groove and the first T-shape boss, the second T-shape boss arranged.
Above-mentioned high efficiency electrode wires cutting tool, wherein:
Described 4 through holes are made up of first through hole, second through hole, third through-hole and fourth hole for the dowel hole of high efficiency electrode wires cutting tool; Described first through hole and second through hole vertically are arranged at the place ahead of the first T-shape groove; Described third through-hole and fourth hole are horizontally placed on the below of the second T-shape groove.
Above-mentioned high efficiency electrode wires cutting tool, wherein:
Two right angle ends that piece is returned in location, described right angle fit with the both sides of the location division of clamper respectively; Bolt returns piece and clamper to fix the location, right angle by first fixing threaded hole and second fixing threaded hole.
Above-mentioned high efficiency electrode wires cutting tool, wherein:
Described general base is that Rockwell hardness reaches the material more than 50 more than the quenching HRC50 with SKD11-Japan tool steel, and precise finiss is machined to the hexahedron of 110mm * 75mm * 12mm.
Above-mentioned high efficiency electrode wires cutting tool, wherein:
Described clamper and right angle locating piece are returned with S136--plastic mould steel, the both material of Rockwell hardness more than 48 more than the quenching HRC48.
The utility model is owing to adopted above-mentioned technology, and the good effect that makes it compared with prior art to have is:
1, the utility model high efficiency electrode wires cutting tool can navigate to high efficiency electrode wires cutting tool on the workbench fast owing to designed 4 through holes, increases work efficiency.
2, the utility model high efficiency electrode wires cutting tool is owing to designed the T-shape groove, utilize the combined type machine construction principle, on same standard base, can utilize the standard T type groove all kinds of chucks that change the outfit fast, adopt modular organization, reach tool subsequent development versatility function.
3, the utility model high efficiency electrode wires cutting tool is returned owing to having designed the right angle locating piece, utilizes location, standard right angle compound thread lock solid structure can effectively avoid the red copper electrode to produce stress deformation because of locking force is excessive.
4, the utility model high efficiency electrode wires cutting tool is because the innovative short formula structure of whole employing, meet the high-accuracy silk cutting machine tool working (machining) efficiency optimization scheme of being careful, digital control system can be called the processing of heavy current parameter and guarantee not break in the electrode wires process.
Description of drawings
Fig. 1 is the installation diagram of the utility model high efficiency electrode wires cutting tool.
Fig. 2 is the structural representation of the general tool of the utility model high efficiency electrode wires cutting tool.
Fig. 3 is the structural representation of the clamper of the utility model high efficiency electrode wires cutting tool.
Fig. 4 is the structural representation that piece is returned in the location, right angle of the utility model high efficiency electrode wires cutting tool.
The specific embodiment
Further specify embodiment of the present utility model below in conjunction with accompanying drawing.
See also illustrated in figures 1 and 2ly, a kind of high efficiency electrode wires cutting tool comprises that general base 1, clamper 2 and location, right angle return piece 3; General base 1 comprises first 11 and second 12, and the surface of general base 1 is provided with 4 through holes 13; First 11 vertical mutually with second 12, and first 11 is provided with 111, the second 12 of the first T-shape grooves and is provided with the second T-shape groove 121.4 through holes 13 are made up of first through hole 131, second through hole 132, third through-hole 133 and fourth hole 134 for the dowel hole of high efficiency electrode wires cutting tool; First through hole 131 and second through hole 132 vertically are arranged at the place ahead of the first T-shape groove 111; Third through-hole 133 and fourth hole 134 are horizontally placed on the below of the second T-shape groove 121.
The material of general base 1 usefulness SKD11 quenching more than HRC50 °.
See also Fig. 1 and shown in Figure 3, clamper 2 comprises location division 21, the first T-shape boss 22, the second T-shape boss 23, first fixing threaded hole 24 and second fixing threaded hole 25; The location, right angle returns piece 3 to be arranged on the inside of clamper 2; Clamper 2 and general base 1 by the first T-shape groove, being connected between the second T-shape groove and the first T-shape boss 22, the second T-shape boss 23 arranged.
See also Fig. 1 and shown in Figure 4, right angle location returns piece 3 to be rectangular in shape, and its two right angle ends fit with the both sides of the location division 21 of clamper 2 respectively; Bolt returns piece 3 fixing with clamper 2 location, right angle by first fixing threaded hole 24 and second fixing threaded hole 25.Precise finiss is machined to 110 * 75 * 12 hexahedron.Clamper 2 and right angle locating piece return 3 usefulness quenching S136 material more than HRC48 °.
The using method of high efficiency electrode wires cutting tool:
1, high efficiency electrode wires cutting tool is passed through 4 through hole 13 clampings at place, workbench right angle, utilize alignment pin to locate fast.
Whether lay vertically on 2, inspection level and each limit.
3, measure the electrode actual size with micrometer, carry out revisal according to actual size.
4, the right angle locating piece returns 3 end faces by pack into locating hole and utilize first fixing threaded hole 24 and second fixing threaded hole 25 slightly locks of flat electrodes.
5, it is concordant with the tool datum plane to utilize flat blocks to return by datum plane on the flat electrodes, locking both sides screw thread.
6, tool parameters input device controls platform is started preprogram processing.
The utility model structure has more flexibility, and processing work is not yielding, has improved unit interval utilization rate of equipment and installations, personnel's operating efficiency, and mitigation technique personnel's burden of working has reduced manufacturing cost.
Claims (5)
1. high efficiency electrode wires cutting tool is characterized in that: comprising that general base (1), clamper (2) and right angle are located returns piece (3);
Described general base (1) comprises first (11) and second (12), and the surface of general base (1) is provided with 4 through holes (13); Described first (11) are vertical mutually with second (12), and first (11) are provided with the first T-shape groove (111), and second (12) are provided with the second T-shape groove (121); Described clamper (2) comprises location division (21), the first T-shape boss (22), the second T-shape boss (23), first fixing threaded hole (24) and second fixing threaded hole (25); Location, described right angle returns piece (3) to be arranged on the inside of clamper (2); Described clamper (2) and general base (1) by the first T-shape groove, being connected between the second T-shape groove and the first T-shape boss (22), the second T-shape boss (23) arranged.
2. high efficiency electrode wires cutting tool according to claim 1 is characterized in that:
Described 4 through holes (13) are made up of first through hole (131), second through hole (132), third through-hole (133) and fourth hole (134) for the dowel hole of high efficiency electrode wires cutting tool; Described first through hole (131) and second through hole (132) vertically are arranged at the place ahead of the first T-shape groove (111); Described third through-hole (133) and fourth hole (134) are horizontally placed on the below of the second T-shape groove (121).
3. high efficiency electrode wires cutting tool according to claim 1 is characterized in that:
Two right angle ends that piece (3) is returned in location, described right angle fit with the both sides of the location division (21) of clamper (2) respectively; Bolt returns piece (3) and clamper (2) fixing the location, right angle by first fixing threaded hole (24) and second fixing threaded hole (25).
4. high efficiency electrode wires cutting tool according to claim 1 is characterized in that:
Described general base (1) is used SKD11, the material that HRC50 is above, and precise finiss is machined to the hexahedron of 110mm * 75mm * 12mm.
5. high efficiency electrode wires cutting tool according to claim 1 is characterized in that:
Described clamper (2) and right angle locating piece return (3) to use quenching S136, the material that HRC48 is above.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010201020599U CN201736039U (en) | 2010-01-26 | 2010-01-26 | High-efficiency cutting tool for electrode wire |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010201020599U CN201736039U (en) | 2010-01-26 | 2010-01-26 | High-efficiency cutting tool for electrode wire |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201736039U true CN201736039U (en) | 2011-02-09 |
Family
ID=43551322
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2010201020599U Expired - Lifetime CN201736039U (en) | 2010-01-26 | 2010-01-26 | High-efficiency cutting tool for electrode wire |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201736039U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113414457A (en) * | 2021-07-19 | 2021-09-21 | 深圳市三精模具有限公司 | Rapid and batch clamping jig for wire cutting machining |
-
2010
- 2010-01-26 CN CN2010201020599U patent/CN201736039U/en not_active Expired - Lifetime
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113414457A (en) * | 2021-07-19 | 2021-09-21 | 深圳市三精模具有限公司 | Rapid and batch clamping jig for wire cutting machining |
| CN113414457B (en) * | 2021-07-19 | 2022-07-26 | 深圳市三精模具有限公司 | Rapid and batch clamping jig for wire cutting machining |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| ASS | Succession or assignment of patent right |
Owner name: PHENIX OPTICS CO., LTD. Free format text: FORMER OWNER: PHENIX OPTICAL INSTRUMENT (SHANGHAI) CO., LTD. Effective date: 20150722 |
|
| C41 | Transfer of patent application or patent right or utility model | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20150722 Address after: 334100 No. 197, West Avenue, Shangrao, Jiangxi Patentee after: Phenix Optical Co.,Ltd. Address before: 200001, 2199, Xin Xin Bei Road, Shanghai, Jiading District Patentee before: Phenix Optical (Shanghai) Co., Ltd. |
|
| CX01 | Expiry of patent term | ||
| CX01 | Expiry of patent term |
Granted publication date: 20110209 |