CN201728416U - Inner circle slicing machine and flexible automatic feeding device thereof - Google Patents
Inner circle slicing machine and flexible automatic feeding device thereof Download PDFInfo
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- CN201728416U CN201728416U CN2010202176814U CN201020217681U CN201728416U CN 201728416 U CN201728416 U CN 201728416U CN 2010202176814 U CN2010202176814 U CN 2010202176814U CN 201020217681 U CN201020217681 U CN 201020217681U CN 201728416 U CN201728416 U CN 201728416U
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- automatic feeding
- diameter slicer
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Abstract
The utility model relates to an inner circle slicing machine, which relates to an inner circle slicing machine flexible automatic feeding device, and comprises a frame and a power head which is fixedly connected with the frame, and the power head is provided with an inner circle cutter. The inner circle slicing machine further comprises a flexible automatic feeding device, a flexible automatic feeding device clamping unit, a feeding unit and an elastic unit, wherein the elastic unit acts between clamping parts and feeding parts. The flexible automatic feeding device comprises a transmission mechanism, a tension balance mechanism, a transmission belt connecting mechanism and a control method. The utility model provides an inner circle slicing machine with high efficiency and high precision and an inner circle slicing machine flexible automatic feeding device.
Description
Technical field
The utility model relates to inside diameter slicer, and relates to a kind of inside diameter slicer flexible automatic feeding device.
Background technology
Inside diameter slicer is to be used for the equipment of cutting hard brittle metal and nonmetallic materials specially.Material uses adhesive to be bonded on the flitch frame usually, by the motor-driven screw mandrel or use weight to drive the motion of flitch frame, usually transversely or the vertical direction feeding cut.
Be extensive use of mode at present by horizontal direction cutting (laterally), exist and easily fall sheet, poor product quality, production efficiency is hanged down inferior problems, main cause be since cut a little cutting force and the resultant direction of the gravity of material own trend towards the freely falling body direction, and, cause the extremely unstable of working angles because of the influence of the factors such as vibrations of machine itself.
Chinese patent literature CN201329448 is in disclosed multi-cutter head inside diameter slicer on October 21st, 2009, this multi-cutter head inside diameter slicer comprises the cutter plate by main driven by motor, the workbench that moves horizontally by stepper motor or handwheel drive, be located at clamping utensil and Control System of Microcomputer on the workbench, workbench is provided with the elevating mechanism with horizontal vertical, the object that is fixed tightly on the workbench is moved horizontally in the interior circle cutter plate, driven by elevating mechanism and is making vertical displacement movement.
Above-mentioned patented technology is compared with horizontal resection, and the stationarity and the precision of cutting all increase, but still can not satisfy the requirement of precision component batch machining.The same with above-mentioned patented technology, existing inside diameter slicer generally all uses the motor-driven screw mandrel to drive the mode that the flitch motion realizes cutting feeding, because motor normally drives screw mandrel by the speed rotation of setting and drives nut and move, its displacement of process at the uniform velocity can be considered straight line, output torque is constant.But since the cutting blade material matrix used of inside diameter slicer normally thickness be the stainless steel substrates of 0.12mm, the resistance type ability of itself is very low, in use because the influence of factors such as workman's qualification, blade mounting process, the temperature distortion of blade own, the tension force of blade is uneven, the circle of the interior circle of cutting edge is beated bigger, usually greater than 0.02mm.
The electrogilding emery cutting edge of cutting blade is is constantly worn and torn by the frictional force effect in cutting process in addition, cause the sharpness of cutting edge constantly to reduce, therefore its cutting tension force is constantly to change in the actual cut process, realizes that the mode that cuts feeding causes problems such as cutting efficiency is low, cropping of products is of poor quality, blade is easy to wearing and tearing, operation easier is big so use the motor-driven screw mandrel to drive the flitch motion.Use weight to drive the mode that the flitch motion realizes cutting feeding, the moment that its driving cuts is determined by the weight that mounts weight, just cut the distortion in the process and the wearing and tearing of blade though can solve material to a certain extent, but can only constantly increase and decrease the weight of weight owing to workman in the use according to the experience of cutting, operation easier is big, and the effect of use is unsatisfactory.
To sum up, existing inner circle cutting machine is a rigidity because of its feeding feed system, and centripetal force is fixed, and the difference of actual cut Li Zeyin penetraction depth and the mechanical performance of material own changes greatly, and machining accuracy is limited.
The utility model content
The purpose of this utility model is to overcome above-mentioned the deficiencies in the prior art part, and provides a kind of machining accuracy high inside diameter slicer, and a kind of inside diameter slicer flexible automatic feeding device.
The purpose of this utility model can be achieved through the following technical solutions: inside diameter slicer, comprise frame, and the unit head of fixedlying connected with frame, unit head is provided with interior round cutting-off tool; It is characterized in that: this inside diameter slicer also comprises flexible automatic feeding device, flexible automatic feeding device material folding unit and feed unit, and act on Flexible element between material folding parts and the infeed mean.
Inside diameter slicer is characterized in that: described feed unit further comprises driver part, guiding parts, and described driver part comprises a cog belt.
Inside diameter slicer is characterized in that: described feed unit further comprises driver part, guiding parts, and described guiding parts has linear guide elements, and the direction that is provided with of linear guide elements is more than or equal to 75 °, less than 90 ° for the straight angle with horizontal direction.
Inside diameter slicer is characterized in that: described Flexible element comprises the compression spring, and the set screw nail that is used to regulate the compression initial tension of spring.
Inside diameter slicer is characterized in that: described driver part also comprises the servomotor that is set to the output of constant force square.
The purpose of this utility model can be achieved through the following technical solutions: the inside diameter slicer flexible automatic feeding device, it comprises transmission mechanism, equalization of strain mechanism, driving-belt bindiny mechanism, control method.
The transmission mechanism of the utility model inside diameter slicer flexible automatic feeding device is characterized in that: the driven by servomotor drive pulley, drive pulley drives driving-belt, push rod, contiguous block by driving-belt bindiny mechanism promote to cut the feeding balladeur train, cut the feeding balladeur train and move up and down along being installed in two guide rails that cut on the feeding seat.Guide rail is parallel with cutting feeding seat axis, the axis that cuts the feeding seat becomes angle with length feed slide plate datum level, its angle feature be the axis approach to cut a little cutting force and the resultant direction of the gravity of material own, angle is less than 90 in the actual test.More than or equal to 75.Between its stablizing effect the most desirable.
The equalization of strain mechanism of the utility model inside diameter slicer flexible automatic feeding device is characterized in that: the driven belt wheel shaft is installed in the chute that cuts the feeding seat and is connected with tension adjustment screw, be set with the constant force stage clip in the tension adjustment screw, the constant force stage clip bears the gravity that cuts the feeding balladeur train simultaneously and cuts the pressure that feeding produces, when cutting the pressure that pressure surpass to set, the compression of constant force stage clip.
The control method of the utility model inside diameter slicer flexible automatic feeding device is characterized in that: the gravity on the pressure that the first is regulated the constant force stage clip by tension adjustment screw makes it and cuts the feeding balladeur train equates, when blade switches to material production when cutting pressure, the constant force stage clip is cutting generation compression under the pressure effect, the driven belt wheel shaft descends thereupon, driving-belt loosens, the pressure that cuts that blade switches to material production also reduces, thereby guarantees to cut the unanimity of pressure.It two adopts digital control servo-drive system, and PLC monitors the servomotor moment variations in real time, and makes according to the rotating speed that servomotor is regulated in the variation of moment automatically and to cut pressure stability.The selected driving-belt of the utility model in addition, its material mainly is a rubber, has certain elastic telescopic amount, has guaranteed the stationarity of feeding to a certain extent.
The multitool head mode of cutting of the utility model inside diameter slicer flexible automatic feeding device is characterized in that: many jackings grillage is installed on same feed arrangement, is loaded many sheet material material and carry out the multitool head and cut simultaneously.
The inside diameter slicer flexible automatic feeding device, comprise by touch-screen (HMI), Programmable Logic Controller (PLC), control system and transmission mechanism that Digital Servo Driver constitutes, tension balance device mechanism and driving-belt bindiny mechanism, it is characterized in that follower shaft (10) is installed in the chute that cuts feeding seat (18) top, connect by tension adjustment screw (8), constant force stage clip (9) is sleeved on tension adjustment screw (8) and cuts between the pressure spring slot at feeding seat (18) top, set the pretightning force of constant force stage clip (9), when cutting pressure when surpassing the pretightning force of constant force stage clip (9), constant force stage clip (9) produces compression, driven belt wheel shaft (10) and driven pulley (7) descend thereupon, driving-belt (6) loosens, the cutting edge of cutting blade (13) and material cut pressure to be reduced thereupon, thereby guarantees to cut the unanimity of pressure.
The inside diameter slicer flexible automatic feeding device, it is characterized in that cutting the feed servo motor by control system control, drive drive pulley (3) rotation by accurate reductor, drive driving-belt (6) around driven pulley (7) motion, driving-belt bindiny mechanism drives and cuts feeding balladeur train (11) and move up and down along guide rail (2) and realize cutting feeding and withdrawing.
The inside diameter slicer flexible automatic feeding device, it is characterized in that control system increases KP, differential gain KD, storage gain KI parameter and servo-driver feedback moment value PV according to moment desired value SV, the ratio of touch-screen input and carries out the PID computing, make Programmable Logic Controller (PLC) output pulse frequency control servomotor rotating speed carry out oneself adjustment maintenance and cut pressure stability according to feedback moment value PV.
The inside diameter slicer flexible automatic feeding device, it is characterized in that guide rail (2) is installed in cuts the symmetrical two sides of feeding seat (18), and be parallel to the axis that cuts feeding seat (18), the axis becomes angle β with the datum level of length feed slide plate (1), angle β less than 90 ° more than or equal to 75 °.
The inside diameter slicer flexible automatic feeding device, it is characterized in that lower-left skid bed (19) being installed simultaneously in both sides that cut feeding balladeur train (11) and top, upper left skid bed (21), upper right skid bed (23), the lower-left blade of installing on bottom right skid bed (26) and the corresponding main shaft cutterhead (20) with it, upper left blade (22), upper right blade (24), bottom right blade (25) constitutes the layout type that four blade cuts simultaneously, also feeding balladeur train 11 both sides installation lower-left skid bed (19) can cut, the lower-left blade of installing on bottom right skid bed (26) and the corresponding main shaft cutterhead (20) with it, bottom right blade (25), or upper left skid bed (21) is installed cutting feeding balladeur train (11) top, the upper left blade of installing on upper right skid bed (23) and the corresponding main shaft cutterhead (22) with it, upper right blade (24) constitutes the layout that double-pole cuts simultaneously.
Inside diameter slicer of the present utility model is provided with Flexible element, can cushion centripetal force, compared with prior art, realizes that cutting force is steady relatively, has the high characteristics of machining accuracy.Of the present utility model have constant force stage clip and a tension adjustment screw, can realize that also cutting force is steady relatively, compared with prior art, has the high characteristics of machining accuracy.
When solving above technical problem underlying, inside diameter slicer of the present utility model and inside diameter slicer flexible automatic feeding device are also from solved at all, the tradition slicer cuts the unstability in the process, section low precision, bending, tool marks are obvious, complicated operation, problems such as slice efficiency is low.
Description of drawings
Fig. 1 is the structure chart of first enforcement power of the utility model.
Fig. 2 is the mechanism position key diagram of first enforcement power of the utility model.
Fig. 3 is the tension balance device mechanism enlarged drawing of first enforcement power of the utility model.
Fig. 4 is the driving-belt bindiny mechanism enlarged drawing of first enforcement power of the utility model.
Fig. 5 cuts the mode schematic layout pattern for the multitool head that first embodiment of the utility model cooperates.
Fig. 6 is that first moment tracking velocity of implementing power of the utility model is controlled block diagram.
The specific embodiment
Referring to figs. 1 to Fig. 6, first embodiment of the present utility model is a kind of inside diameter slicer flexible automatic feeding device.
In the present embodiment, the inside diameter slicer flexible automatic feeding device is made up of touch-screen (HMI), Programmable Logic Controller (PLC), digital servosystem, transmission mechanism, tension balance device mechanism, driving-belt bindiny mechanism.Cut the feed servo motor and drive drive pulley 3 rotations by accurate reductor, drive pulley 3 drives driving-belt 6 around driven pulley 7 motions.As shown in Figure 4, cingulum folder 5 clamps driving-belts 6 with contiguous block 16, and contiguous block 16 is connected with guide pillar 15 with connecting plate 17, cuts feeding balladeur train 11 thereby drive, and cuts the guide rail slide block of fixing on the feeding balladeur train 11 4 and moves up and down realization along guide rail 2 and cut feeding and withdrawing.
Shown in Figure 1, guide rail 2 is installed in and cuts feeding seat 18 symmetrical two sides, and is parallel to the axis that cuts feeding seat 18, and the axis becomes angle β with the datum level of length feed slide plate 1, and angle β is less than 90.More than or equal to 75.。
The computing formula of angle β is as follows:
Wherein F be cutting force, the G of cutting direction be balladeur train 11 with mounted component weight and, α be angle, the R of F and G be F and G with joint efforts.Owing to cut the variation of different materials, speed of cut, the size that the blade cutting edge sharpness directly influences cutting force F, angle β is also different, so angle β adopts preferred rule, the axis that cuts feeding seat 18 when guaranteeing the common used material cutting is near the direction of the R that makes a concerted effort.
Shown in Figure 3, follower shaft 10 is installed in the chute that cuts feeding seat 18 tops, is connected by tension adjustment screw 8, and constant force stage clip 9 is sleeved on tension adjustment screw 8 and cuts between the pressure spring slot at feeding seat 18 tops.Adjustment of tonicity adjustment screw 8 when static, the decrement tension force that makes constant force stage clip 9 with cut feeding balladeur train 11 and mounted component is equal in weight, be that driving-belt 6 is just exceptionally straight, the height of measuring constant force stage clip 9 is designated as A, cutting feeding balladeur train 11 middle positions placement 1KG counterweight, the height of measuring constant force stage clip 9 is designated as B, calculating A-B result should be between 0.3mm and 0.5mm, screw tension adjustment screw 8 less than 0.3mm and loosen constant force stage clip 9, screw tension adjustment screw 8 tensioning constant force stage clips 9 greater than 0.5mm, make constant force stage clip 9 have certain pretightning force.
Shown in Figure 6, PLC carries out communication by RS232 port and Digital Servo Driver, read the inner moment parameter of servo-driver, and increase KP, differential gain KD, storage gain KI parameter and servo-driver feedback moment value PV according to moment desired value SV, the ratio of touch-screen input and carry out the PID computing, the oneself who realizes PLC output pulse frequency control servomotor rotating speed adjusts, and cuts pressure stability thereby make.
Its operational formula is as follows:
Positivity bias E (t)=SV-PV, oppositely in deviation E (t)=PV-SV formula: MV is the output speed value, and E (t) is a departure, and PV (t) S is the differential value of PV (t),
Integrated value for E (t).
The overall operation process is as follows: by touch-screen (HMI) input or directly relevant cutting feed speed, withdrawing speed, the elements of a fix, product specification, moment values in the call library, cut cutting parameters and relevant PID computing parameter such as quantity, insert parameters.Install material, open cooling and main shaft, start operation, control able to programme (PLC) control servo longitudinal drives length feed slide plate 1 and drives and cut feeding seat 18 and move to and cut the position, cut feeding balladeur train 11 and move up along guide rail 2, control able to programme simultaneously (PLC) starts the PID operational order, when the cutting edge of cutting blade 13 does not cut to material, servo-driver feedback moment value PV minimum cuts the feed servo motor by setting the operation of feed speed value; When the cutting edge at cutting blade 13 cuts to material, servo-driver feedback moment value PV also changes thereupon, control able to programme (PLC) is according to the moment desired value SV of touch-screen (HMI) input, ratio increases KP, differential gain KD, storage gain KI parameter and servo-driver feedback moment value PV carry out the PID computing, realize that the control of PLC output pulse frequency cuts oneself's adjustment of feed servo motor speed, finally cutting the feed servo rotating speed of motor by change makes and cuts pressure and remain on stable scope, meanwhile when cutting pressure when surpassing the pretightning force of constant force stage clip 9, constant force stage clip 9 produces compression, driven belt wheel shaft 10 and driven pulley 7 descend thereupon, driving-belt 6 loosens, the cutting edge of cutting blade 13 and material cut pressure to be reduced thereupon, thereby guarantees to cut the unanimity of pressure.Cut finish after control able to programme (PLC) stop the PID operational order, cut the feed servo motor and finish withdrawing with high rotating speed, prepare to cut next time.
Owing to adopted adaptive PID method for control speed and equalization of strain mechanism, guarantee in working angles and can cut with ideal velocity at material hardness, the performance of blade own, stressed variation.Adaptive self-regulating process is finished automatically by control system and equalization of strain mechanism, and its process is subjected to artificial factor affecting few, simple to operate.Section speed is that one of routine arrives twice, and the thickness deviation of product, the depth of parallelism, deflection, fineness, blade all are significantly improved service life.In following condition, 2880 rev/mins of the speeds of mainshaft are used 246 blades, and cooling fluid is No. 85%0 diesel oil, 15% rapeseed oil, temperature 25C.To 38C.The round 0.03mm that beats in the blade cutting edge, blade cutting edge end face run-out 0.01mm, blade internal diameter tensor 0.28mm cuts the N46H neodymium iron boron, the thinnest 0.08mm that switches to, speed reaches 18Cm2/ minute, blade life is conventional more than 1 times, and the speed of using 20Cm2/ minute cuts 1mm * 50mm * 40mm square, and the depth of parallelism of product, thickness deviation, linearity are all in ± 0.005mm.
Shown in Figure 5, in both sides that cut feeding balladeur train 11 and top lower-left skid bed 19 is installed simultaneously, upper left skid bed 21, upper right skid bed 23, the lower-left blade of installing on bottom right skid bed 26 and the corresponding main shaft cutterhead 20 with it, upper left blade 22, upper right blade 24, bottom right blade 25 constitutes the layout type that four blade cuts simultaneously, also installation lower-left, feeding balladeur train 11 both sides skid bed 19 can cut, the lower-left blade of installing on bottom right skid bed 26 and the corresponding main shaft cutterhead 20 with it, bottom right blade 25, or upper left skid bed 21 is installed cutting feeding balladeur train 11 tops, the upper left blade of installing on upper right skid bed 23 and the corresponding main shaft cutterhead 22 with it, upper right blade 24 constitutes the layout that double-pole cuts simultaneously.Not only reduce the equipment input cost but also enhance productivity, reduce labour intensity and the few advantage of area occupied in the use.
Through utility model people test, adopt the mode slice efficiency of present embodiment to improve 100%-200% than traditional approach, single unit head (also claiming cutting head or cutter head) economize on electricity 72%, cold oil consumption descends 72%, and the blade consuming cost descends 72%.
Second embodiment of the utility model is a kind of inside diameter slicer, and in the present embodiment, inside diameter slicer comprises frame and unit head (also claiming cutting head or cutter head), and unit head is fixedlyed connected with frame, and unit head is provided with interior round cutting-off tool; This inside diameter slicer also comprises flexible automatic feeding device, flexible automatic feeding device material folding unit and feed unit, and act on Flexible element between material folding parts and the infeed mean.Described feed unit further comprises driver part, guiding parts, and described driver part comprises a cog belt.Described feed unit further comprises driver part, guiding parts, described guiding parts has linear guide elements, the direction that is provided with of linear guide elements is more than or equal to 75 ° for the angle with horizontal direction, and less than 90 °, this angle is 82.5 ° in the present embodiment.Described Flexible element comprises the compression spring, and the set screw nail that is used to regulate the compression initial tension of spring.With reference to first embodiment of the present utility model, be easy to realize present embodiment, no longer repeat to state and retouch.
Claims (10)
1. inside diameter slicer comprises frame, and the unit head of fixedlying connected with frame, and unit head is provided with interior round cutting-off tool; It is characterized in that: this inside diameter slicer also comprises flexible automatic feeding device, flexible automatic feeding device material folding unit and feed unit, and act on Flexible element between material folding parts and the infeed mean.
2. inside diameter slicer according to claim 1 is characterized in that: described feed unit further comprises driver part, guiding parts, and described driver part comprises a cog belt.
3. inside diameter slicer according to claim 1, it is characterized in that: described feed unit further comprises driver part, guiding parts, described guiding parts has linear guide elements, and the direction that is provided with of linear guide elements is more than or equal to 75 ° for the angle with horizontal direction, less than 90 °.
4. inside diameter slicer according to claim 1 is characterized in that: described Flexible element comprises the compression spring, and the set screw nail that is used to regulate the compression initial tension of spring.
5. inside diameter slicer according to claim 2 is characterized in that: described driver part also comprises the servomotor that is set to the output of constant force square.
6. inside diameter slicer flexible automatic feeding device, comprise the control system and transmission mechanism, tension balance device mechanism and the driving-belt bindiny mechanism that constitute by touch-screen (HMI), Programmable Logic Controller (PLC), Digital Servo Driver, it is characterized in that follower shaft (10) is installed in the chute that cuts feeding seat (18) top, connected by tension adjustment screw (8), constant force stage clip (9) is sleeved on tension adjustment screw (8) and cuts between the pressure spring slot at feeding seat (18) top.
7. inside diameter slicer flexible automatic feeding device according to claim 6, it is characterized in that cutting the feed servo motor by control system control, drive drive pulley (3) rotation by accurate reductor, drive driving-belt (6) around driven pulley (7) motion, driving-belt bindiny mechanism drives and cuts feeding balladeur train (11) and move up and down along guide rail (2) and realize cutting feeding and withdrawing.
8. inside diameter slicer flexible automatic feeding device according to claim 7, it is characterized in that moment desired value SV, proportional gain KP, differential gain KD, storage gain KI parameter and servo-driver feedback moment value PV that control system is imported according to touch-screen carry out the PID computing, make Programmable Logic Controller (PLC) output pulse frequency control servomotor rotating speed carry out oneself's adjustment and keep cutting pressure stability according to feedback moment value PV.
9. inside diameter slicer flexible automatic feeding device according to claim 7, it is characterized in that guide rail (2) is installed in cuts the symmetrical two sides of feeding seat (18), and be parallel to the axis that cuts feeding seat (18), the axis becomes angle β with the datum level of length feed slide plate (1), angle β less than 90 ° more than or equal to 75 °.
10. inside diameter slicer flexible automatic feeding device according to claim 7, it is characterized in that lower-left skid bed (19) being installed simultaneously in both sides that cut feeding balladeur train (11) and top, upper left skid bed (21), upper right skid bed (23), the lower-left blade of installing on bottom right skid bed (26) and the corresponding main shaft cutterhead (20) with it, upper left blade (22), upper right blade (24), bottom right blade (25) constitutes the layout type that four blade cuts simultaneously, also feeding balladeur train 11 both sides installation lower-left skid bed (19) can cut, the lower-left blade of installing on bottom right skid bed (26) and the corresponding main shaft cutterhead (20) with it, bottom right blade (25), or upper left skid bed (21) is installed cutting feeding balladeur train (11) top, the upper left blade of installing on upper right skid bed (23) and the corresponding main shaft cutterhead (22) with it, upper right blade (24) constitutes the layout that double-pole cuts simultaneously.
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| Application Number | Priority Date | Filing Date | Title |
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| CN2010202176814U CN201728416U (en) | 2010-06-07 | 2010-06-07 | Inner circle slicing machine and flexible automatic feeding device thereof |
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| Application Number | Priority Date | Filing Date | Title |
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| CN2010202176814U CN201728416U (en) | 2010-06-07 | 2010-06-07 | Inner circle slicing machine and flexible automatic feeding device thereof |
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| CN201728416U true CN201728416U (en) | 2011-02-02 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101885085A (en) * | 2010-06-07 | 2010-11-17 | 谢展鹏 | Inside diameter slicer and flexible automatic feeding device thereof |
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2010
- 2010-06-07 CN CN2010202176814U patent/CN201728416U/en not_active Expired - Lifetime
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101885085A (en) * | 2010-06-07 | 2010-11-17 | 谢展鹏 | Inside diameter slicer and flexible automatic feeding device thereof |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20110202 Effective date of abandoning: 20120404 |