CN201728016U - Sludge drum concentration belt type press dewatering all-in-one machine - Google Patents

Sludge drum concentration belt type press dewatering all-in-one machine Download PDF

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Publication number
CN201728016U
CN201728016U CN2009201758389U CN200920175838U CN201728016U CN 201728016 U CN201728016 U CN 201728016U CN 2009201758389 U CN2009201758389 U CN 2009201758389U CN 200920175838 U CN200920175838 U CN 200920175838U CN 201728016 U CN201728016 U CN 201728016U
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China
Prior art keywords
mud
rotary drum
dewatering
belt
pressure roller
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Expired - Fee Related
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CN2009201758389U
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Chinese (zh)
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不公告发明人
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MULTIELEMENT WATER ENVIRONMENTAL PROTECTION TECHNIQUE INDUSTRY (CHINA) Co Ltd
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MULTIELEMENT WATER ENVIRONMENTAL PROTECTION TECHNIQUE INDUSTRY (CHINA) Co Ltd
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Priority to CN2009201758389U priority Critical patent/CN201728016U/en
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  • Treatment Of Sludge (AREA)

Abstract

The utility model relates to a sludge, drum concentration and belt type press dewatering all-in-one machine, which integrates sludge and medicine mixing, drum concentration dewatering and belt type press dewatering into a whole body. The utility model is formed by combining three parts, i.e. consisting of a sludge and medicine mixing device, a drum concentration machine and a belt type press, wherein the sludge and medicine mixing device is provided with a mixing system, the drum concentration machine is provided with a drive system and a cleaning system, the belt type press comprises the drive system, the cleaning system, a tensioning system, a correction system, a control system and the like and is supported by a frame structure. The utility model has compact structure and good sludge dewatering effect, and is applicable to the sludge dewatering of municipal administration, chemical engineering, pharmacy, paper making, brewing and other industries.

Description

The mud rotary drum concentrates belt press dewatering all-in-one
Technical field
The present utility model relates to sewage treatment area, is a kind of device of sludge dewatering.
Background technology
In town domestic sewage and trade effluent processing procedure, a lot of mud that can produce, if untimely processing can cause secondary pollution, moisture percentage in sewage sludge is very high, conveying, processing or disposal are all inconvenient, need concentrate, dewater mud.Mud can reduced volume after concentrating, but its moisture content is mobile shape still more than 94%, and volume is very big, therefore also needs to carry out the sludge pressing dehydration.The device category that the sludge pressing dehydration is used is a lot, and equipment commonly used at present has: belt filter press, centrifugal dehydrator and plate and frame filter press.
The sewage treatment plant that builds for 60~seventies mostly adopts the vacuum filtering and dewatering machine, but because the moisture content height, the energy consumption height, take up an area of big, to make sound big, seldom adopt after the eighties.The plate and frame filter press moisture content is low, thereby is used always, but this dewaterer is that intermitten service, efficient are low, troublesome poeration, maintenance are big, so that the municipal sewage plant uses is not general, is only requiring the low industrial wastewater factory of the moisture filter of mud extraction to use.
Present domestic newly-built municipal sewage plant, most methods that adopt are that mud is being dewatered by belt filter press through behind the sludge concentration tank, or belt thickener and belt filter press use simultaneously, the belt dewaterer is continuously the device for dehydrating sladge waste of running, the moisture content that advances mud is generally 96%~97%, and the moisture content of mud filter cake after flocculation, gravity dehydration, press dewatering can reach 70%~80%.This equipment is applicable to the processed of all kinds of mud of industries such as town domestic sewage, chemical industry, papermaking, metallurgy, mining industry processing and food.
China takes to the research and development of this respect from nineteen eighty-two.There is family more than 20 in the unit that present China is engaged in the belt filter press research and the manufacturing, has produced all kinds of types kind more than 20, and the equipment of production respectively has pluses and minuses.There is following problem on the whole:
1, thickener often adopts the belt thickener, and majority is an open architecture, and operating environment is poor, does not seal, and the operating space environment is poor, and structure is huge.
2, concentrated effect is poor, and strainer cleans unclean, and strainer is low service life.
3, thickener is that front and back are connected with squeezer, and the occupation of land space is big.
4, the tuningout mode is simple, easily causes the strainer distortion, and treatment effect is reduced.
5, squeezer mud extraction moisture content height, and it is serious to leak mud and the side mud that overflows
The version that employing of the present utility model is new has solved the problem of above existence.
Summary of the invention
In order to solve the existing above problem that exists with squeezing dewatering machine that concentrates, the utility model provides a kind of incorporate sludge dehydration device.This device integrates the mixing of mud medicine, rotary drum thickening and belt press dewatering, compact conformation, and treatment effect is good, is furnished with cleaning structure and two kinds of strainer deviation systems, and the sludge dewatering effect is obviously improved.
According to the technical scheme that provides in the utility model, mud and flocculant enter in the mud medicine blender from mud flocculant inlet together, container cartridge holds mud and flocculant, agitating device mixes stirring to mud and flocculant under the effect of drive unit, mud enters the rotary drum thickener via the mud groove, the supporting construction of rotary drum thickener is a frame, in the middle of the frame is rotary drum, the inside of rotary drum is the mud groove, the outside parcel filter screen of rotary drum, the top of frame is installed with flusher, and flusher faces rotary drum and filter screen.In the belt squeezing dewatering machine, its supporting construction is a frame, drive unit is above the front end of frame, all roller and strainers drive by drive unit, the turning of ring-shaped filtering belt is finished by guide roller, four guide rollers are positioned at frame, wherein two guide rollers are positioned at the frame rear end top, one is positioned at the frame rear end below, one is positioned at frame front end below, eight pressure roller are positioned at the frame middle part, interlaced distribution, two ring-shaped filtering belts twine on it S-shaped, one of maximum is positioned at rear side in the pressure roller, the inferior big front side that is positioned at maximum, all the other six equal-sized pressure roller are positioned at time big front side, two differential correction rollers lay respectively at upward middle part and the following middle part in the frame, two tensioning deviation correcting devices lay respectively at the guide roller of rearmost end and the axle head of time big pressure roller, two drive rolls are positioned at frame foremost, tensioning apparatus is positioned at the back upside of maximum pressure roller, be positioned at the downside of strainer, two flushers are positioned at the top of two strainers respectively closely, and lay respectively at the rear side next door of drive roll and friction deviation correcting device.
Two ring-shaped filtering belts are wrapped on each roller, last strainer is last drive roll, friction deviation correcting device and guide roller are wrapped in its inboard, maximum pressure roller are wrapped in its inboard, from front end second, the the 4th and the 6th totally 3 little pressure roller be wrapped in its inboard, time big pressure roller are wrapped in its outside, from front end first, the the 3rd and the 5th totally 3 little pressure roller be wrapped in its outside, lower filter belt is guide roller, following drive roll and tensioning apparatus are wrapped in its inboard, time big pressure roller are wrapped in its inboard, from front end first, the the 3rd and the 5th totally 3 little pressure roller be wrapped in its inboard.
Blocked by mud for the mesh that prevents strainer, be provided with the cleaning device of strainer, clean the centre that water pipe is positioned at cleaning device, some shower nozzles are equipped with in the lower end of cleaning water pipe, and shower nozzle and cleaning water pipe internal water road communicate.
In order to prevent the strainer sideslip, be provided with the strainer deviation correcting device, be divided into friction deviation correcting device and tensioning deviation correcting device, in the friction deviation correcting device, the correction roller is close to strainer, and two cylinders are hinged with the two ends of correction roller respectively, in the tensioning deviation correcting device, the lower end of retaining mechanism is stuck in the chute of slide rail, and retaining mechanism passes slide block, and by the screw thread pair pressed slider.
To after abundant flocculation reaction, mud is formed floc sedimentation, the water of mud floc sedimentation and free state enters mud groove in the rotary drum together from the front end of rotary drum subsequently, flow to the rear end from the mud groove by front end then, and drop on the sidewall of rotary drum, the sidewall critical piece of rotary drum is a filter screen, and the water of free state just breaks away from away from the mesh of filter screen, is welded with spiral on the madial wall of rotary drum, when rotary drum rotates, mud is sloughed the water of free state on one side, by spiral from rotary drum in rear end is pushed front end on one side, and finally flow out rotary drum, drop on the last strainer of squeezing dewatering machine, move together with last strainer, further slough the water of free state, brought into up and down between two strainers by last strainer subsequently, to be wrapped on 8 pressure roller to two strainer S shapes, mud moves with strainer, and mud is extruded at the volley, and the water of non-free state breaks away from away in the mud, last mud peels off down from strainer at the drive roll place, finished whole sludge dewatering process, strainer is annular, and whole process is to circulate continuously.
It has following functional characteristics the utility model:
1. the mixing of equipment collection mud flocculant, thickening and belt press dewatering are one, have saved the space;
2. the belt press dewatering adopts horizontal S type to arrange dehydration roll, compact conformation, and floor space is little, and is in light weight;
3. three ones of mud medicine mixing, thickening and press dewaterings be respectively by different motor-driven, and three motors adopt the mode speed governing of frequency conversion or handwheel, makes device can adapt to mud of different nature;
4. the roller system that novel rotary drum concentrates structure, optimization makes the squeezing mud extraction effective, and moisture content can reach below 80%;
5. noise is little, and energy consumption is low, is 1/3~1/2 of general like product.
Description of drawings
Fig. 1 is an overall structure cutaway view of the present utility model.
Fig. 2 is the structural representation of strainer friction deviation correcting device in the utility model.
Fig. 3 is the structural representation of strainer tensioning deviation correcting device in the utility model.
The specific embodiment:
Below in conjunction with drawings and Examples the utility model is further specified.
As shown in the figure: it is that mud medicine blender 1 and the pre-dewatering system of rotary drum thickening machine 2 compositions are placed on composition all-in-ones above the belt squeezing dewatering machine 3 that mud concentrates belt press dewatering all-in-one.Mud and flocculant enter in the container cartridge 12 of mud medicine blender 1 via mud flocculant inlet 13, container cartridge (12) is its agent structure, container cartridge (12) below connects mud flocculant inlet (13), agitating device (11) is equipped with in container cartridge (12) inside, and agitating device (11) top connects drive unit (10).Under the drive of drive unit 10, agitating device 11 stirs it, mud and flocculant fully react, mud forms flco, 21 li of mud grooves in the inflow rotary drum thickener 2, because the rear end part and the horizontal line of mud groove 21 have a little angle, mud and flocculant finally drop on the filter screen 23 in rotary drum 20 outsides by the gravity effect.The back termination drive unit (26) of rotary drum (20), under the effect of drive unit 26, rotary drum 20 in the middle of the frame 25 constantly rotates, rotary drum 20 can with inner push away mud snail revolve 22 and filter screen 23 rotate together, push away mud snail revolve 22 can push mud to front end from the rear end of rotary drum 20, outside flowing out rotary drum 20, fall on the last strainer 38 of belt squeezing dewatering machine 3, in this process, the water of the free state in the process mud of flocculation reaction is under the effect of gravity, the overwhelming majority breaks away from away through filter screens 23, and falling on the last strainer 38 of belt squeezing dewatering machine 3 is the mud of formation flco; The cleaning device 24 at frame 25 tops constantly cleans filter screen 23, guarantees the regeneration of filter screen 23.Under the effect of drive unit 39, two drive rolls 37 can rotate, and under the effect of tensioning apparatus 34, last lower filter belt is tensioned, and system compresses with roller, and two drive rolls, 37 roller rests and lower filter belt 33, the frictional force that goes up between the strainer 38 make the strainer motion.During the utility model work, last strainer 38 can be with flco shape mud to move to the back-end, further slough the water of free state, until entering the wedge shaped area of lower filter belt 33 with last strainer 38 formation, along with strainer 33, the rotation of last strainer 38, mud enters pressed zone, at first pass through tensioning apparatus 34, carry out prepressing, enter the pressed zone that is made of 8 pressure roller 35 again, 8 pressure roller 35 are interspersed, and make the strainer that twines on it S-shaped, 8 pressure roller 35 diameters are descending, make that the cornerite of 8 pressure roller 35 of strainer winding is ascending, thus feasible ascending to the squeeze force of mud, the moisture content of mud is reduced to about 80%, last mud at drive roll 37 from lower filter belt 33, peel off between the last strainer 38, finished whole dehydration.
During the utility model work, lower filter belt 33, last strainer 38 may be amesiality in motion process, at this moment, the cylinder 361 that is positioned at this side in the described friction deviation correcting device 37 will stretch out under the control of gas circuit, make the axis and the lower filter belt 33 of correction roller 360, the direction of motion out of plumb of last strainer 38,360 pairs of lower filter belts 33 of correction roller, the frictional force of last strainer 38 just has one-component on the axis direction of correction roller 360, its direction and strainer 33,38 sideslip directions are opposite, under its effect, lower filter belt 33, last strainer 38 can be got back to the centre position, thereby reaches the purpose of correction.Lower filter belt 33, go up strainer 38 both sides tensioning degrees when different, lower filter belt 33, last strainer 38 meeting sideslips are to the loose side of tensioning, according to this principle, when friction deviation correcting device 37 fails effectively to rectify a deviation, unclamp the retaining mechanism 322 in the tensioning deviation correcting device 32, slide block 321 can be slided on slide rail 320, the position of the slide block 321 of adjusting both sides on slide rail 320 separately, make the tensioning degree of lower filter belt 33, last strainer 38 both sides different, thereby reach the purpose of further correction.
Before the utility model work, the cylinder 341 in the tensioning apparatus 34 shrinks, and drives tensioning plate 340 and upwards rotates tensioning lower filter belt 33 and last strainer 38.
During the utility model work, have in the mesh of filter screen 23, the lower filter belt 33 in the belt squeezing dewatering machine 3 and last strainer 38 in the mud embedding rotary drum thickener 2, High-Pressure Water enters cleaning device 24, and water pipe 240 flows into the filter screen 23 in 241 pairs of rotary drum thickeners 2 of shower nozzle, lower filter belt 33 and the last strainer 38 in the belt squeezing dewatering machine 3 cleans by cleaning.

Claims (8)

1. a mud concentrates belt press dewatering all-in-one, and mud medicine blender (1) and rotary drum thickening machine (2) are formed pre-dewatering system, and pre-dewatering system connects to form whole all-in-one above being placed on belt squeezing dewatering machine (3).
2. mud rotary drum as claimed in claim 1 concentrates belt press dewatering all-in-one, it is characterized in that: in the described mud medicine blender (1), container cartridge (12) is its agent structure, container cartridge (12) below connects mud flocculant inlet (13), agitating device (11) is equipped with in container cartridge (12) inside, and agitating device (11) top connects drive unit (10).
3. mud rotary drum as claimed in claim 1 concentrates belt press dewatering all-in-one, it is characterized in that: in the described rotary drum thickener (2), rotary drum (20) is installed in the centre of frame (25), cleaning device (24) is installed in the top of frame, face rotary drum (20), filter screen (23) is wrapped in the outside of rotary drum (20), push away mud snail and revolve the inboard that (22) are fixed on rotary drum (20), mud groove (21) is positioned at the inside of rotary drum (20), the rear end part of mud groove (21) and horizontal line have a little angle, the back termination drive unit (26) of rotary drum (20).
4. mud rotary drum as claimed in claim 1 concentrates belt press dewatering all-in-one, it is characterized in that: in the described belt squeezing dewatering machine (3), drive unit (39) is positioned at frame (31) front end top, four guide rollers (30) all are positioned at frame (31), wherein two guide rollers are positioned at top, frame (31) rear end, one is positioned at below, frame (31) rear end, one is positioned at frame (31) front end below, eight pressure roller (35) are positioned at the frame middle part, interlaced distribution, lower filter belt (33), last strainer (38) twines on it S-shaped, one of maximum is positioned at rear side in the pressure roller (35), the inferior big front side that is positioned at maximum, all the other six equal-sized pressure roller (35) are positioned at time big front side, two differential correction rollers (37) lay respectively at upward middle part and the following middle part in the frame, two tensioning deviation correcting devices (32) lay respectively at the guide roller (30) of rearmost end and the axle head of time big pressure roller (35), two drive rolls (37) are positioned at frame foremost, tensioning apparatus (34) is positioned at the back upside of maximum pressure roller (35), be positioned at the downside of lower filter belt (33), two flushers (24) are positioned at strainer lower filter belt (33) respectively closely, the top of last strainer (38), and lay respectively at by the rear side of drive roll (37) and friction deviation correcting device (36).
5. mud rotary drum as claimed in claim 1 concentrates belt press dewatering all-in-one, it is characterized in that: in the described belt squeezing dewatering machine (3), last strainer (38) is last drive roll (37), friction deviation correcting device (36) and guide roller (30) are wrapped in its inboard, maximum pressure roller (35) are wrapped in its inboard, from front end second, the the 4th and the 6th totally 3 little pressure roller (35) be wrapped in its inboard, time big pressure roller (35) are wrapped in its outside, from front end first, the 3rd and the 53 little pressure roller be wrapped in its outside, lower filter belt (33) is guide roller (30), following drive roll (37) and tensioning apparatus (34) are wrapped in its inboard, time big pressure roller (35) are wrapped in its inboard, from front end first, the the 3rd and the 5th totally 3 little pressure roller be wrapped in its inboard.
6. mud rotary drum as claimed in claim 1 concentrates belt press dewatering all-in-one, it is characterized in that: in described belt squeezing dewatering machine (3) and the rotary drum thickening machine (2), cleaning water pipe (240) in the cleaning device (24) is positioned at the centre of cleaning device (24), some shower nozzles (241) are equipped with in the lower end of cleaning water pipe (240), and shower nozzle (241) and the inner water route of cleaning water pipe (240) communicate.
7. mud rotary drum as claimed in claim 1 concentrates belt press dewatering all-in-one, it is characterized in that: in the described belt squeezing dewatering machine (3), correction roller (360) in the friction deviation correcting device (36) is close to lower filter belt (33) or is gone up strainer (38), and two cylinders (361) are hinged with the two ends of correction roller (360) respectively.
8. mud rotary drum as claimed in claim 1 concentrates belt press dewatering all-in-one, it is characterized in that: in the described belt squeezing dewatering machine (3), in tensioning deviation correcting device (32), the lower end of retaining mechanism (322) is stuck in the chute of slide rail (320), retaining mechanism (322) passes slide block (321), and by screw thread pair pressed slider (321).
CN2009201758389U 2009-08-28 2009-08-28 Sludge drum concentration belt type press dewatering all-in-one machine Expired - Fee Related CN201728016U (en)

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Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103395960A (en) * 2013-08-05 2013-11-20 大连环资科技有限公司 Horizontal filtration-belt double-point synchronous distributing apparatus
CN105293864A (en) * 2015-11-20 2016-02-03 无锡山川环保机械有限公司 Sludge upper-press-filtration filter belt mechanism
CN105293863A (en) * 2015-11-20 2016-02-03 无锡山川环保机械有限公司 Sludge condensation dewatering all-in-one machine
CN105597403A (en) * 2015-11-20 2016-05-25 无锡山川环保机械有限公司 Sludge lower filter-press filter belt mechanism
CN106215491A (en) * 2016-08-30 2016-12-14 晟通科技集团有限公司 Belt type dewaterer
CN108751665A (en) * 2018-07-30 2018-11-06 安徽国祯生态科技有限公司 Device and method for improving dehydration efficiency of activated sludge by using biomass ash
CN111138065A (en) * 2020-03-04 2020-05-12 重庆市三峡水务有限责任公司 Sludge dewatering pretreatment device and pretreatment concentration method thereof
CN112452037A (en) * 2020-11-13 2021-03-09 王琳 Belt filter press for sludge dewatering with backwash function
CN113292219A (en) * 2021-06-02 2021-08-24 上海申耀环保工程有限公司 V-shaped belt type dewatering equipment capable of self-adapting to sludge concentration and application thereof
CN114275994A (en) * 2021-12-23 2022-04-05 安徽中劭环保科技有限公司 Sludge rubber crusher
CN115231796A (en) * 2022-09-02 2022-10-25 青岛核盛智能环保设备有限公司 Sludge dewatering machine

Cited By (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103395960A (en) * 2013-08-05 2013-11-20 大连环资科技有限公司 Horizontal filtration-belt double-point synchronous distributing apparatus
CN103395960B (en) * 2013-08-05 2015-06-17 大连环资科技有限公司 Horizontal filtration-belt double-point synchronous distributing apparatus
CN105293864A (en) * 2015-11-20 2016-02-03 无锡山川环保机械有限公司 Sludge upper-press-filtration filter belt mechanism
CN105293863A (en) * 2015-11-20 2016-02-03 无锡山川环保机械有限公司 Sludge condensation dewatering all-in-one machine
CN105597403A (en) * 2015-11-20 2016-05-25 无锡山川环保机械有限公司 Sludge lower filter-press filter belt mechanism
CN106215491A (en) * 2016-08-30 2016-12-14 晟通科技集团有限公司 Belt type dewaterer
CN108751665A (en) * 2018-07-30 2018-11-06 安徽国祯生态科技有限公司 Device and method for improving dehydration efficiency of activated sludge by using biomass ash
CN111138065A (en) * 2020-03-04 2020-05-12 重庆市三峡水务有限责任公司 Sludge dewatering pretreatment device and pretreatment concentration method thereof
CN111138065B (en) * 2020-03-04 2022-07-05 重庆市三峡水务有限责任公司 Sludge dewatering pretreatment device and pretreatment concentration method thereof
CN112452037A (en) * 2020-11-13 2021-03-09 王琳 Belt filter press for sludge dewatering with backwash function
CN113292219A (en) * 2021-06-02 2021-08-24 上海申耀环保工程有限公司 V-shaped belt type dewatering equipment capable of self-adapting to sludge concentration and application thereof
CN114275994A (en) * 2021-12-23 2022-04-05 安徽中劭环保科技有限公司 Sludge rubber crusher
CN115231796A (en) * 2022-09-02 2022-10-25 青岛核盛智能环保设备有限公司 Sludge dewatering machine

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C14 Grant of patent or utility model
GR01 Patent grant
EE01 Entry into force of recordation of patent licensing contract

Assignee: Multielement universal water saving equipment (China) Co., Ltd.

Assignor: Multielement Water Environmental Protection Technique Industry (China) Co., Ltd.

Contract record no.: 2013990000407

Denomination of utility model: Sludge drum concentration belt type press dewatering all-in-one machine

Granted publication date: 20110202

License type: Exclusive License

Record date: 20130718

LICC Enforcement, change and cancellation of record of contracts on the licence for exploitation of a patent or utility model
CF01 Termination of patent right due to non-payment of annual fee
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20110202

Termination date: 20160828