CN201722462U - High performance self-cleaning assembling clamp fixed type integral cylinder - Google Patents
High performance self-cleaning assembling clamp fixed type integral cylinder Download PDFInfo
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- CN201722462U CN201722462U CN2010202448325U CN201020244832U CN201722462U CN 201722462 U CN201722462 U CN 201722462U CN 2010202448325 U CN2010202448325 U CN 2010202448325U CN 201020244832 U CN201020244832 U CN 201020244832U CN 201722462 U CN201722462 U CN 201722462U
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- tooth bar
- dottle pin
- inclination angle
- tooth
- type integral
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Abstract
The utility model relates to a high performance self-cleaning assembling clamp fixed type integral cylinder, which is quad, the carding cambered surface corner is 90 degrees, two bulkheads are respectively provided on both ends from the first rack bar to the fourth rack bar, each group of rack bars is composed of blades and shock insulators, a shock insulator is provided between every two adjacent blades, the blades and the shock insulators in each group of rack bars are respectively clamped tightly by screw nails; four groups of rack bars are respectively fixed on the cylinder seat (1) through the dovetail key (15), each group of rack bars are fastened through six screw nails, each rack bar are in equidirectional clock wise sloped arrangement, the elevation angles between the first rack bar to the fourth rack bar are respectively 2.5 degrees to 3.5 degrees, 2.5 degrees to 3.5 degrees, 2.5 degrees to 3.5 degrees, 4 degrees to 5. The integral cylinder has strong penetration force, good carding effect, the running speed can reach 400 nips/min, to achieve high performance self-cleaning.
Description
Technical field
The utility model belongs to the proper card spare of textile machine equipment cotton comber, is specifically related to a kind of high-performance self-cleaning assembling clamping type integral cylinder.
Background technology
Cylinder is the proper card spare of combing machine, its function is that the cotton fiber clump of being held by the nipper pincers is carried out combing, improve separating degree, degree of stretching, the depth of parallelism of cotton fiber, remove the preceding crotch of cotton fiber, increase the gloss of yarn and the spinnability of next procedure, the staple fibre that to do not held by the nipper pincers is combed from the cotton fiber clump simultaneously, improve the regularity of fiber, comb falls cotton knot, impurity and the fault in the cotton fiber clump, improve yarn strength, reduce bar and do the CV% value, reduce Yarn filoplume, improve yarn quality.
Existing cylinder has two kinds, and the most traditional is the card wire cylinder, with card wire with welding, bonding mode plants into needle plate, and is the needle plate that the card wire of different size is planted is from coarse to fine, be installed on the pedestal to close by rare.The puncture force of this card wire is strong, can penetrate the cotton layer of rouleau, arrangement, the shredding effect is better, but the process of planting into needle plate is pretty troublesome, and labour intensity is big, in the combing district, the thinner card wire in rear portion damages easily, life cycle is not long, can't carry out combing by the high speed high yield, and bestock is limited, is unfavorable for that carding effect improves.
Another kind is the sawtooth cylinder, different sawtooth is installed on the pedestal, and tooth density height, sawtooth intensity is good, and life cycle is long, can stablize and carry out the high speed high yield, and the effect of cotton knot, impurity and short flannel in combing, the cotton layer of eliminating is very good.But the sawtooth of front portion, combing district is easy to damage fiber, influences the combing quality, and the puncture force of sawtooth is unfavorable for penetrating cotton layer and arrangement, shredding not as good as card wire.
Summary of the invention
Technical problem to be solved in the utility model is to overcome above-mentioned deficiency, provides a kind of puncture force strong, and carding effect is good, the speed of service can reach 400 pincers/minute high-performance self-cleaning assembling clamping type integral cylinder.
The technical solution of the utility model: a kind of high-performance self-cleaning assembling clamping type integral cylinder, it comprises the cylinder seat, first tooth bar to the, four tooth bars, first dottle pin to the, four dottle pins, first plug to the, four plugs, described clamping type integral cylinder are four to cut apart, the combing camber abgle is 90 °, the two ends of first tooth bar are respectively arranged with first plug, and first tooth bar is made up of gear piece and dottle pin, are provided with one first dottle pin between every two adjacent gear pieces; The two ends of second tooth bar are respectively arranged with second plug, and second tooth bar is made up of gear piece and dottle pin, are provided with one second dottle pin between every two adjacent gear pieces; The two ends of the 3rd tooth bar are respectively arranged with the 3rd plug, and the 3rd tooth bar is made up of gear piece and dottle pin, are provided with one the 3rd dottle pin between every two adjacent gear pieces; The two ends of the 4th tooth bar are respectively arranged with second plug, and the 4th tooth bar is made up of gear piece and dottle pin, are provided with one the 4th dottle pin between every two adjacent gear pieces; Gear piece in described four groups of tooth bars is connected by pin respectively with dottle pin, and the two ends of pin are by screw and tight; Described four groups of tooth bars are packed on the cylinder seat by dovetail key respectively, and every group of tooth bar is fastening by six screws; Each organizes tooth bar dextrorotation oblique arrangement in the same way, and the inclination angle of first tooth bar is 2.5 °～3.5 °, and the inclination angle of second tooth bar is 2.5 °～3.5 °, and the inclination angle of the 3rd tooth bar is 2.5 °～3.5 °, and the inclination angle of the 4th tooth bar is 4 °～5 °; Can change transverse pitch by the thickness by dottle pin, increase and decrease tooth density, each is organized tooth bar and is made up of to a minute broach 52～65 horizontal rows, and always the combing point is 29000～50000 teeth.
Described clamping type integral cylinder can also be five to cut apart, the combing camber abgle is 110 °, between the 3rd tooth bar and the 4th tooth bar, set up another and organize the 3rd tooth bar, each organizes tooth bar dextrorotation oblique arrangement in the same way, the inclination angle of first tooth bar is 2.5 °～3.5 °, and the inclination angle of second tooth bar is 2.5 °～3.5 °, and the inclination angle of the 3rd tooth bar is 2.5 °～3.5 °, the inclination angle of the 3rd tooth bar is 2.5 °～3.5 °, and the inclination angle of the 4th tooth bar is 4 °～5 °.
Each horizontal crown thickness of organizing tooth bar is 0.06-0.09mm.
The gear piece material is selected the high-quality structural carbon steel for use, and the gear piece heat treatment hardness is HRC60-62, and vertically crown is provided with the 0.2mm facet.
Described gear piece tooth portion surface roughness is Ra0.2 μ m.
Cylindrical crown radial run-out 0.05-0.08mm, the limit deviation of cylinder radius
0 -0.05～-0.08mm, the linearity 0.05-0.08mm of axial crown line.
Described dottle pin thickness optional 0.15
0 -0.01, 0.20
0 -0.01, 0.25
0 -0.01, 0.300
-0.01In any one.
The utility model compared with prior art has following beneficial effect: 1, the cylinder seat is through oxidation processes, and the surface is brown, erosion resistant attractive in appearance; 2, be difficult for wounded, crown is sharp, the puncture ability is strong, carding effect good, the gear piece material is selected the high-quality structural carbon steel for use, ABRASION RESISTANCE is good, and vertically crown has 0.2 facet, when crown has wearing and tearing slightly, cylindrical crown size long-term stability is constant, keep carding isolation distance, guarantee carding quality, increase the service life.3, accuracy of manufacture height, assembling back cylindrical crown radial run-out 0.05-0.08mm, cylinder radial limits deviation 0--0.05～-0.08mm, the linearity 0.05-0.08mm of axial crown line, gear piece is arranged good evenness, the speed of service can reach 400 pincers time/minute, can guarantee good high performance carding quality.4, the optimal tooth structure of gear piece, puncture force not only can be improved in the higher tooth portion fineness and the gear piece inclination angle of optimization, and has effectively removed cotton knot, impurity and staple fibre, at the bottom of cotton fiber is difficult for the deposition tooth, be difficult for twining broach, reach the effect of high-performance self-cleaning.
Description of drawings
Fig. 1 is four left views of cutting apart integral cylinder in the utility model;
Fig. 2 is four vertical views of cutting apart integral cylinder in the utility model;
Fig. 3 is five left views of cutting apart integral cylinder in the utility model;
Fig. 4 is four vertical views of cutting apart integral cylinder in the utility model;
The specific embodiment
A kind of high-performance self-cleaning assembling clamping type integral cylinder, it comprises cylinder seat 1, first tooth bar to the, four tooth bars 2,3,4,5, first dottle pin to the, four dottle pins 6,7,8,9, first plug to the, four plugs 10,11,12,13, as shown in Figure 1, 2, described clamping type integral cylinder is four to cut apart, the combing camber abgle is 90 °, the two ends of first tooth bar 2 are respectively arranged with first plug 10, first tooth bar 2 is made up of gear piece and dottle pin, is provided with one first dottle pin 6 between every two adjacent gear pieces; The two ends of second tooth bar 3 are respectively arranged with second plug, 11, the second tooth bars 3 to be made up of gear piece and dottle pin, is provided with one second dottle pin 7 between every two adjacent gear pieces; The two ends of the 3rd tooth bar 4 are respectively arranged with the 3rd plug 12, the three tooth bars 4 to be made up of gear piece and dottle pin, is provided with one the 3rd dottle pin 8 between every two adjacent gear pieces; The two ends of the 4th tooth bar 5 are respectively arranged with second plug, 13, the four tooth bars 5 to be made up of gear piece and dottle pin, is provided with one the 4th dottle pin 9 between every two adjacent gear pieces; Gear piece in described four groups of tooth bars is connected by pin 14 respectively with dottle pin, and the two ends of pin 14 are by screw and tight; Described four groups of tooth bars are packed on the cylinder seat 1 by dovetail key 15 respectively, and every group of tooth bar is fastening by six screws; Each organizes tooth bar dextrorotation oblique arrangement in the same way, and the inclination angle of first tooth bar 2 is 2.5 °～3.5 °, and the inclination angle of second tooth bar 3 is 2.5 °～3.5 °, and the inclination angle of the 3rd tooth bar 4 is 2.5 °～3.5 °, and the inclination angle of the 4th tooth bar 5 is 4 °～5 °; Can change transverse pitch by the thickness by dottle pin, increase and decrease tooth density, each is organized tooth bar and is made up of to a minute broach 52～65 horizontal rows, and always the combing point is 29000～50000 teeth.Each horizontal crown thickness of organizing tooth bar is 0.06mm.The gear piece material is selected the high-quality structural carbon steel for use, and the gear piece heat treatment hardness is HRC60-62, and vertically crown is provided with the 0.2mm facet.Described gear piece tooth portion surface roughness is Ra0.2 μ m.Cylindrical crown radial run-out 0.05-0.08mm, the limit deviation of cylinder radius
0 -0.05～-0.08mm, the linearity 0.05-0.08mm of axial crown line.Described dottle pin thickness optional 0.15
0 -0.01Mm.
Shown in Fig. 3,4, described clamping type integral cylinder five is cut apart, the combing camber abgle is 110 °, set up another and organize the 3rd tooth bar 4 between the 3rd tooth bar 4 and the 4th tooth bar 5, each organizes tooth bar dextrorotation oblique arrangement in the same way, and the inclination angle of first tooth bar 2 is 2.5 °～3.5 °, the inclination angle of second tooth bar 3 is 2.5 °～3.5 °, the inclination angle of the 3rd tooth bar 4 is 2.5 °～3.5 °, and the inclination angle of the 3rd tooth bar 4 is 2.5 °～3.5 °, and the inclination angle of the 4th tooth bar 5 is 4 °～5 °.
Claims (7)
1. a high-performance self-cleaning is assembled the clamping type integral cylinder, it comprises cylinder seat (1), first tooth bar to the, four tooth bars (2), (3), (4), (5), first dottle pin to the, four dottle pins (6), (7), (8), (9), first plug to the, four plugs (10), (11), (12), (13), it is characterized in that described clamping type integral cylinder is four to cut apart, the combing camber abgle is 90 °, the two ends of first tooth bar (2) are respectively arranged with first plug (10), first tooth bar (2) is made up of gear piece and dottle pin, is provided with one first dottle pin (6) between every two adjacent gear pieces; The two ends of second tooth bar (3) are respectively arranged with second plug (11), and second tooth bar (3) is made up of gear piece and dottle pin, are provided with one second dottle pin (7) between every two adjacent gear pieces; The two ends of the 3rd tooth bar (4) are respectively arranged with the 3rd plug (12), and the 3rd tooth bar (4) is made up of gear piece and dottle pin, are provided with one the 3rd dottle pin (8) between every two adjacent gear pieces; The two ends of the 4th tooth bar (5) are respectively arranged with second plug (13), and the 4th tooth bar (5) is made up of gear piece and dottle pin, are provided with one the 4th dottle pin (9) between every two adjacent gear pieces; Gear piece in described four groups of tooth bars is connected by pin (14) respectively with dottle pin, and the two ends of pin (14) are by screw and tight; Described four groups of tooth bars are packed on the cylinder seat (1) by dovetail key (15) respectively, and every group of tooth bar is fastening by six screws; Each organizes tooth bar dextrorotation oblique arrangement in the same way, the inclination angle of first tooth bar (2) is 2.5 °～3.5 °, the inclination angle of second tooth bar (3) is 2.5 °～3.5 °, and the inclination angle of the 3rd tooth bar (4) is 2.5 °～3.5 °, and the inclination angle of the 4th tooth bar (5) is 4 °～5 °; Can change transverse pitch by the thickness by dottle pin, increase and decrease tooth density, each is organized tooth bar and is made up of to a minute broach 52～65 horizontal rows, and always the combing point is 29000～50000 teeth.
2. high-performance self-cleaning assembling clamping type integral cylinder according to claim 1, it is characterized in that described clamping type integral cylinder can also be five to cut apart, the combing camber abgle is 110 °, between the 3rd tooth bar (4) and the 4th tooth bar (5), set up another and organize the 3rd tooth bar (4), each organizes tooth bar dextrorotation oblique arrangement in the same way, the inclination angle of first tooth bar (2) is 2.5 °～3.5 °, the inclination angle of second tooth bar (3) is 2.5 °～3.5 °, the inclination angle of the 3rd tooth bar (4) is 2.5 °～3.5 °, the inclination angle of the 3rd tooth bar (4) is 2.5 °～3.5 °, and the inclination angle of the 4th tooth bar (5) is 4 °～5 °.
3. high-performance self-cleaning according to claim 1 assembling clamping type integral cylinder, the horizontal crown thickness that it is characterized in that respectively organizing tooth bar is 0.06-0.09mm.
4. high-performance self-cleaning according to claim 1 assembling clamping type integral cylinder is characterized in that the gear piece material selects the high-quality structural carbon steel for use, and the gear piece heat treatment hardness is HRC60-62, and vertically crown is provided with the 0.2mm facet.
5. high-performance self-cleaning according to claim 1 assembling clamping type integral cylinder is characterized in that described gear piece tooth portion surface roughness is Ra0.2 μ m.
6. high-performance self-cleaning assembling clamping type integral cylinder according to claim 1 is characterized in that cylindrical crown radial run-out 0.05-0.08mm, the limit deviation of cylinder radius
0 -0.05～-0.08mm, the linearity 0.05-0.08mm of axial crown line.
7. high-performance self-cleaning assembling clamping type integral cylinder according to claim 1 is characterized in that described dottle pin thickness optional 0.15
0 -0.01, 0.20
0 -0.01, 0.25
0 -0.01, 0.30
0 -0.01In any one.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010202448325U CN201722462U (en) | 2010-06-27 | 2010-06-27 | High performance self-cleaning assembling clamp fixed type integral cylinder |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010202448325U CN201722462U (en) | 2010-06-27 | 2010-06-27 | High performance self-cleaning assembling clamp fixed type integral cylinder |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201722462U true CN201722462U (en) | 2011-01-26 |
Family
ID=43490775
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2010202448325U Expired - Fee Related CN201722462U (en) | 2010-06-27 | 2010-06-27 | High performance self-cleaning assembling clamp fixed type integral cylinder |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201722462U (en) |
-
2010
- 2010-06-27 CN CN2010202448325U patent/CN201722462U/en not_active Expired - Fee Related
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20110126 Termination date: 20180627 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |