CN201716271U - Automatic detection line for liquefied petroleum gas cylinder valve - Google Patents
Automatic detection line for liquefied petroleum gas cylinder valve Download PDFInfo
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- CN201716271U CN201716271U CN2010202193241U CN201020219324U CN201716271U CN 201716271 U CN201716271 U CN 201716271U CN 2010202193241 U CN2010202193241 U CN 2010202193241U CN 201020219324 U CN201020219324 U CN 201020219324U CN 201716271 U CN201716271 U CN 201716271U
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Abstract
The utility model discloses an automatic detection line for a liquefied petroleum gas cylinder valve, belonging to the technical field of detection instruments. The automatic detection line for the liquefied petroleum gas cylinder valve is characterized by comprising a feeding station, a high-tension closing sealed detection station, an opening station, a low-tension opening sealed detection station, a high-tension opening sealed detection station, an internal thread go-gauge detection station, an internal thread no-go-gauge detection station, an external thread detection station, a flow detection station, a screwing-up station, and a closing-up station. The automatic detection line for the liquefied petroleum gas cylinder valve has the benefits that the detection line compares the leakage detection of an air-sensitive sensor with that of a differential pressure sensor; the leakage detection of the air-sensitive sensor greatly reduces the detection time, and improves the detection efficiency, especially for 100% detected products, and the efficiency is improved remarkably and the precision is high.
Description
Technical field
The invention belongs to the detecting instrument technical field.
Background technology
At present, the manufacturer of China's liquefied petroleum gas cylinder valve adopts manual type that liquefied petroleum gas cylinder valve is detected according to the regulation of GB7512-2006 " liquefied petroleum gas cylinder valve examination criteria " more, and some detection index can't accomplish that 100% detects.
The liquefied petroleum gas cylinder valve impermeability detect to adopt water to detect, and puts into water after measured piece is full of air, and whether have bubble produce, produce the degree of how much judging leakage of bubble by certain hour if observing.This method is simple to operate, do not need the higher technology of operating personnel, can determine the particular location of leakage, but this kind method is influenced by human factor, and error is bigger, can't carry out quantitative analysis to leakage, can't realize the production automation, production efficiency is low, need simultaneously to the workpiece after detecting dry, surface treatment such as anticorrosion, increased the detection cost.
Liquefied petroleum gas cylinder valve internal thread and external thread adopt manual inspection, because the manual inspection inefficiency, therefore, the producer of liquefied petroleum gas cylinder valve factory adopts the mode of sampling observation every day to detect, and has the factor of artificial flase drop.
The safety in utilization of liquefied petroleum gas cylinder valve is extremely important, the mode of sampling observation is unaccommodated, the utility model adopts the mode that detects automatically, rapidly and accurately place, liquefied petroleum gas cylinder valve gas outlet internal thread is detected, solved the safety in utilization and the low contradiction of manual inspection production efficiency of liquefied petroleum gas cylinder valve effectively.
Summary of the invention
The objective of the invention is: a kind of automatic detection line of liquefied petroleum gas cylinder valve is provided, and it can be efficiently, quickly and accurately to the internal and external screw thread of liquefied petroleum gas cylinder valve, and impermeability detects.
Technical scheme of the present invention is: it mainly by last station, high-pressure closing sealed detection station, open station, low-pressure opening encapsulation and detect station, high-pressure opening sealing detection station, internal thread drift and detect station, internal thread no-go gage and detect that station, external thread detect station, flow detection station, tighten station, closing in station 11 road stations are formed.
In high-pressure closing sealed detection station, finish by high-pressure closing sealed monitor station, main frame is the rectangle frame support body, deck plate central part at main frame is equipped with lifting mechanism, retaining valve links to each other with spherical structure by T type groove with the lifting cylinder, lifting cylinder both sides are equipped with the guide frame that is made of axis of guide A and linear bearing A, and axis of guide A is a right cylinder, can move up and down in linear bearing A; Axis of guide A and retaining valve all are fixed on the raising board, and straight pin is installed on diagonal on the raising board, and straight pin is connected with raising board by helicitic texture, cylindrical seam location; Pallet is square pallet, is positioned at the raising board top, and by being installed in 2 straight pin location on the raising board, the upper surface of pallet and the lower surface of raising board fit tightly; The top of raising board is equipped with mould, and the inner chamber of mould can hold measured piece for the imitative type of measured piece profile.
The below of top board is equipped with side seal stifled mechanism, back strength mechanism and sensor throw-over gear, shutoff cylinder in the stifled mechanism of side seal is the cylinder that has guide frame, plugging block shape main body is a rectangle, a right cylinder is protruded in the side, by screw retention on the shutoff cylinder, plugging block inside is drilled with 2 blind holes that become 90 degree and intersect, and an end communicates with gas sensor, and the other end communicates with the measured piece cavity.
The sensor transformational structure is positioned at the top of the stifled mechanism of side seal, the sensor conversion cylinder is fixed on the upper surface of plugging block by the T-steel plate, sensor fixation plate is the rectangle nylon block, sensor fixation plate one side is a T type groove, sensor conversion cylinder front end is installed the multidiameter that has sphere, sphere is put contact matching in T type groove, sensor fixation plate is drilled with 2 or several holes along long side direction, and a gas sensor is installed in each hole; Spring assembly is enclosed within on the straight pin.
Back strength mechanism is positioned at the opposite of the stifled mechanism of side seal, the back strength cylinder is fixed on the back strength cylinder installing plate, cylindrical seam location, back strength cylinder both sides are equipped with the guiding mechanism that is made of axis of guide B and linear bearing B, and the back strength plate is a T template, and the centre is a U type groove, respectively there is a hole at the both shoulders place, the end of axis of guide B is an external thread, passes this hole, screws by nut; The back strength plate links to each other with spherical structure by T type groove with the back strength cylinder, and the upper surface of back strength plate contacts with the lower surface of a rectangular steel plates, and rectangular steel plates is fixed on the top board by column, and back strength cylinder installing plate is fixed on the support column by U type spare.
Top board top be exhaust gear and test gas path plate, and exhaust gear is made up of axial flow blower and the air channel that matches thereof, tests with gas admittance valve and vertical compression sensor are installed on the gas path plate, and test gas enters test chamber by gas admittance valve.
The detection method of high-pressure closing sealed monitor station is:
Test gas is the mixed air of 6%-4% hydrogen and 94%-96% nitrogen, and gas sensor detects hydrogen.
When measured piece had leakage, gas sensor detected hydrogen and produces electric signal output, and gas sensor is uploaded to the analog module of PLC with electric signal, and PLC converts the electrical signal to the PPM of hydrogen earlier, converts amount of leakage (ml/h) to according to its PPM again.
PLC will measure the amount of leakage numerical value and the standard value of gained and make comparisons, and it is qualified to judge whether.
In low-pressure opening and high-pressure opening sealing detection station, finish by high-pressure opening and low-pressure opening encapsulation monitor station, main frame is the rectangle frame support body, on frame body, be fixed with deck plate, top board be positioned at deck plate directly over, 4 support columns are installed between top board and the linear bearing, and support column and deck plate are by cylindrical seam location, and support column and top board are by cylindrical seam location.
Lifting mechanism is installed on the deck plate, following plugging block links to each other with spherical structure by T type groove with the lifting cylinder, but automatic aligning, the upper surface of following plugging block is equipped with circular shutoff pad, lifting cylinder both sides are equipped with the guide frame that is made of the axis of guide and linear bearing, linear bearing is fixed on the deck plate, the axis of guide is a right cylinder, can move up and down in deck plate, and the axis of guide and following plugging block all are fixed on the raising board, cylindrical seam location, the upper surface of following plugging block is a flange arrangement, and is connected with raising board, and 2 straight pins are installed on diagonal on the raising board, straight pin is connected with raising board, cylindrical seam location; Pallet is positioned at the raising board top, and by being installed in 2 straight pin location on the raising board, the top of pallet is equipped with mould, and the inner chamber of mould can hold measured piece for the imitative type of measured piece profile.
The below of top board is equipped with side seal stifled mechanism, back strength mechanism and sensor throw-over gear, the shutoff cylinder is fixed on the T-steel plate, cylindrical seam location, the shutoff cylinder is the cylinder that has guide frame, the T-steel plate is fixed on the top board, retaining valve relies on its inner cylinder to open or close, adopt end face seal structure, the upper surface has air intake opening, a right cylinder is protruded in the side, has external thread structure, by a nut with the shutoff spacers, internal bore communicates with air intake opening, and retaining valve is fixed on the shutoff cylinder.
The sensor transformational structure is positioned at the top of the stifled mechanism of side seal, the sensor conversion cylinder is fixed on the steel plate of a T type, sensor fixation plate is the rectangle nylon block, realize linking to each other with the structure of sphere by T type groove with the sensor conversion cylinder, but automatic aligning, sensor fixation plate is drilled with 2 holes along long side direction, and a gas sensor is installed in each hole; Spring assembly is enclosed within on the straight pin, straight pin one end is fixed on the steel plate, and the upper end is by nut holddown spring assembly, and the other end is fixed on the cavity, there is a L type part below of per 2 spring assemblies, and this part makes the upper surface pressing of the lower surface and the cavity of sensor fixation plate; Cavity is the cavity that holds measured piece, and is fixed on the contiguous block, and contiguous block is fixed on the top board, and the inner chamber of cavity communicates with in running order gas sensor.
Back strength mechanism is positioned at the opposite of the stifled mechanism of side seal, and the back strength cylinder is fixed on the linear bearing, cylindrical seam location; Back strength cylinder both sides are equipped with the guiding mechanism that is made of the axis of guide and back strength cylinder installing plate, and back strength cylinder installing plate is fixed on the linear bearing; The back strength plate is a T-steel plate, and the centre is a U type groove, and respectively there is a hole at the both shoulders place, and an end of the axis of guide is an external thread, passes this hole, screws by nut; The back strength plate links to each other with spherical structure by T type groove with the back strength cylinder, but automatic aligning, and the upper surface of back strength plate contacts with the lower surface of cavity; Linear bearing is fixed on the support column by 4 U type spares.
The top board top is exhaust gear and test gas path plate.Exhaust gear is made up of axial flow blower and the air channel that matches thereof, and test is with being equipped with gas admittance valve and vertical compression sensor on the gas path plate, and test gas enters test chamber by gas admittance valve.
The detection method of high-pressure opening and low-pressure opening encapsulation monitor station is:
1, adopt the method for gas sensor detected gas concentration that the liquefied petroleum gas cylinder valve impermeability is detected, test gas low pressure adopts 0.05MPa hydrogen and nitrogen mixed air, high pressure adopts 2.5MPa hydrogen and nitrogen mixed air, concrete ratio is that hydrogen accounts for 4%-6%, nitrogen accounts for 96%-94%, and the gas that gas sensor detects is hydrogen.
2, liquefied petroleum gas cylinder valve is in opening, and promptly air intake opening and gas outlet communicate, gas sensor is placed on liquefied petroleum gas cylinder valve handwheel above.Liquefied petroleum gas cylinder valve is placed in the cylindrical test cavity, and with air intake opening and gas outlet sealing.
Detect in station and the internal thread no-go gage detection station at the internal thread drift, finish by internal thread drift and no-go gage monitor station, main frame is the rectangle frame support body, on frame body, be fixed with deck plate, on deck plate, be fixed with four support columns, the lifting cylinder of lifting mechanism is fixed on the deck plate center, lifting cylinder both sides are equipped with the guide frame that is made of the axis of guide and linear bearing, linear bearing is fixed on the deck plate, the tubular axis of guide can move up and down in linear bearing, but raising board is connected with the lifting cylinder by the floating junction of automatic aligning, two straight pins are installed on diagonal on the raising board, straight pin is connected with raising board, cylindrical seam location; The square pallet is positioned at the raising board top, and by being installed in two straight pin location on the raising board, the top of pallet is equipped with mould, and the inner chamber of mould can hold measured piece for the imitative type of measured piece profile.
Back strength mechanism is positioned at the below of top board, and the back strength cylinder is fixed on the back strength cylinder installing plate, cylindrical seam location, and back strength cylinder installing plate is fixed on the top board.
Servo testing agency is positioned at the opposite of back strength mechanism, drift or no-go gage are enclosed within gauge by the taper shank structure and put, the gauge cover is the multidiameter structure, fixed block is a L shaped steel piece, there is a hole one side center, links to each other fixed block top and following a relocation mechanism is installed respectively with servomotor but the gauge cover passes the shaft coupling of this hole by automatic aligning, top floating structure is made of upper spring and assembly thereof, and following relocation mechanism is made of lower spring and assembly thereof; Upper spring and lower spring are enclosed within on the straight pin jointly, servomotor is fixed on the motor mounting plate, two line slideways are installed below the regular-shape motion plate, and each guide rail has individual slide block, and slide block is fixed on the maneuvering board, guide rail is fixed on the base plate, the fine motion cylinder is positioned at the below of base plate and is fixed on the fine motion cylinder installing plate, and rectangle fine motion cylinder installing plate is fixed on the base plate, and moving axis is the thick multidiameters in middle thin two ends, link to each other with the fine motion cylinder by helicitic texture, and pass hole on the Connection Block; Connection Block is fixed on the maneuvering board.
In external thread detects station, finish by the external thread monitor station, main frame is the rectangle frame support body, is fixed with deck plate on frame body, top board be positioned at deck plate directly over, four support columns are installed between top board and the deck plate.
Lifting mechanism is installed on the deck plate, and lifting cylinder both sides are equipped with the guide frame that is made of the axis of guide and linear bearing, and linear bearing is fixed on the deck plate, and the axis of guide is a right cylinder, can move up and down in linear bearing; The axis of guide is fixed on the raising board, cylindrical seam location, and square raising board links to each other with the lifting cylinder by floating junction; Two straight pins are installed on diagonal on the raising board, and straight pin is connected with raising board, cylindrical seam location; The square pallet is positioned at the raising board top, and by being installed in two straight pin location on the raising board, during work, the upper surface of raising board and the lower surface of pallet fit tightly; The top of pallet is equipped with mould, and the inner chamber of mould can hold measured piece for the imitative type of measured piece profile.
Press mechanism be positioned at lifting mechanism directly over, be installed on the top board, following air cylinder is fixed on the top board, cylindrical seam location, the right cylinder pressure head links to each other with following air cylinder.
Vision detection system is positioned at both sides between deck plate and top board, luminous plaque is fixed on the top board by the luminous plaque installing plate, and camera lens is installed in the opposite of luminous plaque, is fixed on the guard plate by two blocks of L shaped steel plates.Guard plate is fixed on the support column.
The invention has the beneficial effects as follows: this detection line utilizes the gas sensor detection of leaks and utilizes the detection of leaks of differential pressure pick-up to compare, the gas sensor detection of leaks has significantly been reduced detection time, improved detection efficiency, especially for 100% product that detects, the raising of its efficient is quite obvious, and the precision height.Adopt two gas sensors.When product had big leakage, gas sensor needed long release time, so adopt two gas sensors, when testing, used one, another recovery at every turn.If desired, this checkout equipment can adopt more gas sensor.
This detection line utilizes vision system that the liquefied petroleum gas cylinder valve external thread is detected automatically, the precision height, and speed is fast, has greatly improved production efficiency.
National standard screws moment of torsion to liquefied petroleum gas cylinder valve and stipulates, this detection line is tightened station by servomotor control torque very accurately, has avoided manually tightening the problem that can't guarantee moment of torsion well.
This detection line is reviewed test data, but test data long preservation as required and have only the qualified product of test data finally just to carry out mark and handle, avoided product just do not test can mark problem.
In a word, this detection line automatically detects the every index of liquefied petroleum gas cylinder valve, the accuracy of detection height, the detection efficiency height, can guarantee that product obtains 100% and detects, got rid of the situation that some index in the past can only be inspected by random samples, got rid of the human factor that exists in the manual detection and can't 100% have detected the hidden danger of bringing to the user.
Description of drawings
Fig. 1 is the high-pressure closing sealed monitor station master of the present invention TV structure figure;
Fig. 2 is the high-pressure closing sealed monitor station of the present invention left side TV structure figure.
Fig. 3 is high-pressure opening of the present invention and low-pressure opening encapsulation monitor station master TV structure figure;
Fig. 4 is high-pressure opening of the present invention and low-pressure opening encapsulation monitor station left side TV structure figure.
Fig. 5 is internal thread drift of the present invention and no-go gage monitor station master TV structure figure.
Fig. 6 is external thread monitor station master TV structure figure of the present invention.
Embodiment
Embodiment 1
High-pressure closing sealed monitor station such as Fig. 1, shown in 2, the 101st, burr adjustable tail margin, the 102nd, framework, the 103rd, the lifting cylinder, the 104th, axis of guide A, the 105th, deck plate, the 106th, linear bearing A, the 107th, retaining valve, the 108th, the back strength cylinder, the 109th, axis of guide B, the 110th, linear bearing B, the 111st, back strength cylinder installing plate, the 112nd, gas path plate, the 113rd, axial flow blower, the 114th, top board, the 115th, spring assembly, the 116th, sensor fixation plate, the 117th, the sensor conversion cylinder, the 118th, the shutoff cylinder, the 119th, plugging block, the 120th, support column, the 121st, the back strength plate, the 122nd, measured piece, the 123rd, pallet, the 124th, raising board.
Checkout equipment can be divided into main frame, lifting mechanism, side seal degree mechanism, back strength mechanism, sensor throw-over gear and exhaust gear by function.
Main frame is made of burr adjustable tail margin 101, framework 102, deck plate 105, top board 114 and support column 120.Framework 102 is welded by the 40x40x5 square steel, is framed structure, and 4 burr adjustable tail margins 1 are equipped with in the below, and each column below respectively has 1, can adjust height up and down by the helicitic texture on the burr adjustable tail margin 1; Deck plate 105 is a rectangular steel plates, is fixed on the framework 102 by 8 M6 socket head cap screws; Top board 114 is a rectangular steel plates, be positioned at deck plate 105 directly over, 4 support columns 120 are installed between top board 114 and the deck plate 105, support column 120 is a right cylinder, an end is a flange arrangement, the other end is an external thread, 120 of support columns support and positioning action; Support column 120 is located by cylindrical seam with deck plate 105, and 4 M5 socket head cap screws connect, and support column 120 and top board 114 are by cylindrical seam location, and 1 M16 nut is fixed.
Lifting mechanism is made of lifting cylinder 103, axis of guide A4, linear bearing A106, retaining valve 107, pallet 123 and raising board 124, is installed on the deck plate 105.Lifting cylinder 103 connects by 4 M10 socket head cap screws, cylindrical seam location; Retaining valve 107 links to each other with spherical structure by T type groove with lifting cylinder 103, but automatic aligning; Retaining valve 107 is an one-way valve structures, relies on external force to open, and spring reset adopts end face seal structure, and the side has air intake opening, and the upper surface of retaining valve 107 is equipped with circular shutoff pad; For preventing to rotate, lifting cylinder 103 both sides are equipped with the guide frame that is made of axis of guide A104 and linear bearing A106, linear bearing A106 is fixed on the deck plate 105 by 4 M5 socket head cap screws, and axis of guide A104 is a right cylinder, can move up and down in linear bearing A106; Axis of guide A104 and retaining valve 107 all are fixed on the raising board 124, cylindrical seam location, raising board 124 is square steel plate, the upper surface of retaining valve 107 is a flange arrangement, be connected with raising board 124 by 4 M6 socket head cap screws, axis of guide A104 fixes by 1 M8 socket head cap screw; 2 Φ 16 straight pins are installed on diagonal on the raising board 124, and straight pin is connected with raising board 124 by the M10 helicitic texture, cylindrical seam location; Pallet 123 is square pallet, is positioned at raising board 124 tops, and by being installed in 2 straight pin location on the raising board 124, during work, the lower surface of the upper surface of pallet 123 and raising board 124 fits tightly; The top of raising board 124 is equipped with mould, and the inner chamber of mould can hold measured piece 122 with reference to the imitative type of measured piece profile, and outside surface is a right cylinder, and by cylindrical seam location, 4 M5 socket head cap screws are fixed.
The below of top board 114 is equipped with side seal stifled mechanism, back strength mechanism and sensor throw-over gear.The stifled mechanism of side seal is made of shutoff cylinder 118 and plugging block 119.Shutoff cylinder 118 is fixed on the rectangular steel plates by 2 M8 socket head cap screws, cylindrical seam location, and shutoff cylinder 118 is for having the cylinder of guide frame; Steel plate is fixed on 2 rectangular steel plates by 4 M5 socket head cap screws, and 2 block plates are fixed on the top board 114 by 4 M8 socket head cap screws, have lightening hole on the steel plate; Plugging block 119 shape main bodys are rectangle, and a right cylinder is protruded in the side, is fixed on the shutoff cylinder 118 by 2 M6 socket head cap screws; Plugging block 119 inside are drilled with 2 blind holes that become 90 degree and intersect, and an end communicates with gas sensor, and the other end communicates with measured piece 122 cavitys; The right cylinder that protrude plugging block 119 sides has external thread, by nut one block head is fixed, and can be changed block head by unscrewing nut at any time.
The sensor transformational structure is positioned at the top of the stifled mechanism of side seal, is made of spring assembly 115, sensor fixation plate 116 and sensor conversion cylinder 117.Sensor conversion cylinder 117 is fixed on the steel plate of a T type by 2 M5 socket head cap screws, and the T-steel plate is fixed on the upper surface of plugging block 119 by 4 M5 socket head cap screws; Sensor fixation plate 116 is the rectangle nylon block, sensor fixation plate one side is a T type groove, sensor conversion cylinder 117 front ends are installed the multidiameter that has sphere, sphere is put contact matching in T type groove, but automatic aligning, sensor fixation plate 116 is drilled with 2 holes along long side direction, and a gas sensor is installed in each hole; Spring assembly 115 is enclosed within on the straight pin, totally 4,4 straight pin one ends are fixed on the foursquare steel plate, the upper end is by 4 nut holddown spring assemblies 115, the other end is fixed on the plugging block 119, there is a L type part below of per 2 spring assemblies 115, and this part makes the upper surface pressing of the lower surface and the T-steel plate of sensor fixation plate 116.
Back strength mechanism is positioned at the opposite of the stifled mechanism of side seal, is made of back strength cylinder 108, axis of guide B109, linear bearing B110, back strength cylinder installing plate 111 and back strength plate 121.Back strength cylinder 108 is fixed on the back strength cylinder installing plate 111 by 4 M10 socket head cap screws, cylindrical seam location; Back strength cylinder 108 both sides are equipped with the guiding mechanism that is made of axis of guide B109 and linear bearing B110, and linear bearing B110 is fixed on the back strength cylinder installing plate 111 by 4 M4 socket head cap screws; Back strength plate 121 is a T-steel plate, and the centre is a U type groove, and respectively there is a hole at the both shoulders place, and the end of axis of guide B109 is an external thread, passes this hole, screws by nut; Back strength plate 121 links to each other with spherical structure by T type groove with back strength cylinder 108, but automatic aligning, the upper surface of back strength plate 121 contacts with the lower surface of a rectangular steel plates, and this rectangular steel plates is fixed on the top board 114 by 4 columns; Back strength cylinder installing plate 111 is a rectangular steel plates, is fixed on the support column 120 by 4 U type spares.
The checkout equipment course of action:
In mould, put into measured piece 122, open gas admittance valve, after the vertical compression sensor reaches requirement to test pressure, the piston rod of lifting cylinder 103 stretches out, lifting mechanism drives measured piece and upwards arrives primary importance, the piston rod of back strength cylinder 108 stretches out, and the U type groove of back strength plate 121 entangles measured piece, the lifting mechanism arrival second place that continues to move up.At this moment, the lower surface of back strength plate 121 contacts with the boss place of measured piece, and this position is a test position, and the circular shutoff pad of retaining valve 107 upper surfaces is sealed the air intake opening of measured piece, and the retaining valve top is opened by downforce.The piston rod of shutoff cylinder 118 stretches out, the gas outlet that measured piece is sealed by the stifled mechanism of side seal, and the piston rod of sensor conversion cylinder 117 stretches out or withdraws, and a certain gas sensor is communicated with the measured piece cavity, begins to carry out leak-testing.Detection finishes, and gas exhauster is purchased energized, start working, and the withdrawal of the stifled mechanism of side seal, lifting mechanism falls back to primary importance, the withdrawal of back strength mechanism, lifting mechanism falls back to initial position.When the gas sensor magnitude of voltage was stablized, the outage of air draft mechanism quit work, and places new part, and a beginning new round detects.
Principle of work:
Test gas is the mixed air of 4%-6% hydrogen and 94%-96% nitrogen, and gas sensor detects hydrogen.When measured piece has leakage, gas sensor detects hydrogen and produces electric signal output, gas sensor is uploaded to electric signal the analog module of PLC, PLC converts the electrical signal to the PPM of hydrogen earlier, convert amount of leakage (ml/h) to according to its PPM again, afterwards, PLC will measure the amount of leakage numerical value and the standard value of gained and make comparisons, and it is qualified to judge whether.
High-pressure closing sealed monitor station such as Fig. 1, shown in 2, the 201st, burr adjustable tail margin, the 202nd, framework, the 203rd, the lifting cylinder, the 204th, the axis of guide, the 205th, linear bearing, the 206th, deck plate, the 207th, following plugging block, the 208th, the back strength cylinder, the 209th, the axis of guide, the 210th, back strength cylinder installing plate, the 211st, linear bearing, the 212nd, gas path plate, the 213rd, axial flow blower, the 214th, top board, the 215th, spring assembly, the 216th, contiguous block, the 217th, sensor fixation plate, the 218th, the sensor conversion cylinder, the 219th, the shutoff cylinder, the 220th, retaining valve, the 221st, coupling shaft, the 222nd, support column, the 223rd, cavity, the 122nd, measured piece, the 225th, pallet, the 226th, the back strength plate, the 227th, raising board.
Checkout equipment can be divided into main frame, lifting mechanism, side seal degree mechanism, back strength mechanism, sensor throw-over gear and exhaust gear by function.
Main frame is made of burr adjustable tail margin 201, framework 202, deck plate 206, top board 214 and support column 222.Framework 202 is welded by the 40x40x5 square steel, is framed structure, and 4 burr adjustable tail margins 201 are equipped with in the below, and each column below respectively has 1, can adjust height up and down by the helicitic texture on the burr adjustable tail margin 201; Deck plate 206 is a rectangular steel plates, is fixed on the framework 202 by 8 M6 socket head cap screws; Top board 214 is a rectangular steel plates, be positioned at deck plate 206 directly over, 4 support columns 222 are installed between top board 214 and the linear bearing 205, support column 222 is a right cylinder, an end is a flange arrangement, the other end is an external thread, 222 of support columns support and positioning action; Support column 222 is located by cylindrical seam with deck plate 206, and 4 M5 socket head cap screws connect, and support column 222 and top board 214 are by cylindrical seam location, and 1 M16 nut is fixed.
Lifting mechanism is made of lifting cylinder 203, the axis of guide 204, linear bearing 205, following plugging block 207, pallet 225 and raising board 227, is installed on the deck plate 206.Lifting cylinder 203 connects by 4 M10 socket head cap screws, cylindrical seam location; Following plugging block 207 links to each other with spherical structure by T type groove with lifting cylinder 203, but automatic aligning, and the upper surface of following plugging block 207 is equipped with circular shutoff pad, by a nut fast changeable shutoff pad; For preventing to rotate, lifting cylinder 203 both sides are equipped with the guide frame that is made of the axis of guide 204 and linear bearing 205, linear bearing 205 is fixed on the deck plate 206 by 4 M5 socket head cap screws, and the axis of guide 204 is a right cylinder, can move up and down in deck plate 206; The axis of guide 204 and following plugging block 207 all are fixed on the raising board 227, cylindrical seam location, and raising board 227 is square steel plate; The upper surface of following plugging block 207 is a flange arrangement, is connected with raising board 227 by 4 M6 socket head cap screws, and the axis of guide 204 is fixed by 1 M8 socket head cap screw; 2 Φ 16 straight pins are installed on diagonal on the raising board 227, and straight pin is connected with raising board 227 by the M10 helicitic texture, cylindrical seam location; Pallet 225 is square pallet, is positioned at raising board 227 tops, and by being installed in 2 straight pin location on the raising board 227, during work, the lower surface of the upper surface of raising board 227 and pallet 225 fits tightly; The top of pallet 225 is equipped with mould, and the inner chamber of mould can hold measured piece 122 for the imitative type of measured piece profile, and outside surface is a right cylinder, and by cylindrical seam location, 4 M5 socket head cap screws are fixed.
The below of top board 214 is equipped with side seal stifled mechanism, back strength mechanism and sensor throw-over gear.The stifled mechanism of side seal is made of shutoff cylinder 219 and retaining valve 220.Shutoff cylinder 219 is fixed on the T-steel plate by 2 M8 socket head cap screws, cylindrical seam location, and shutoff cylinder 219 is for having the cylinder of guide frame, and the T-steel plate is fixed on the top board 214 by 2 M8 socket head cap screws; Retaining valve 220 relies on its inner cylinder to open or close, adopt end face seal structure, the upper surface has air intake opening, a right cylinder is protruded in the side, have external thread structure, with the shutoff spacers, and can be at any time change the shutoff pad by unscrewing nut by a nut, internal bore communicates with air intake opening, and retaining valve 220 is fixed on the shutoff cylinder 219 by 2 M6 socket head cap screws.
The sensor transformational structure is positioned at the top of the stifled mechanism of side seal, is made of spring assembly 215, contiguous block 216, sensor fixation plate 217, sensor conversion cylinder 218 and cavity 223.Sensor conversion cylinder 218 is fixed on the steel plate of a T type by 2 M5 socket head cap screws, sensor fixation plate 217 is the rectangle nylon block, link to each other with sensor conversion cylinder 218 with the structure of sphere by T type groove, but automatic aligning, sensor fixation plate 217 is drilled with 2 holes along long side direction, and a gas sensor is installed in each hole; Spring assembly 215 is enclosed within on the straight pin, totally 4,4 straight pin one ends are fixed on the foursquare steel plate, the upper end is by 4 nut holddown spring assemblies 215, the other end is fixed on the cavity 223, there is a L type part below of per 2 spring assemblies 215, and this part makes the upper surface pressing of the lower surface and the cavity 223 of sensor fixation plate 217; Cavity 223 is for holding the cavity of measured piece 122, profile is cylindrical, be fixed on the contiguous block 216 by 4 M5 socket head cap screws, contiguous block 216 is a rectangular steel plates, 2 of quantity, on top board 214, the inner chamber of cavity 223 communicates with in running order gas sensor by 4 M8 screw retention.
Back strength mechanism is positioned at the opposite of the stifled mechanism of side seal, is made of back strength cylinder 208, the axis of guide 209, back strength cylinder installing plate 210, linear bearing 211 and back strength plate 226.Back strength cylinder 208 is fixed on the linear bearing 211 by 4 M10 socket head cap screws, cylindrical seam location; Back strength cylinder 208 both sides are equipped with the guiding mechanism that is made of the axis of guide 209 and back strength cylinder installing plate 210, and back strength cylinder installing plate 210 is fixed on the linear bearing 211 by 4 M4 socket head cap screws; Back strength plate 226 is a T-steel plate, and the centre is a U type groove, and respectively there is a hole at the both shoulders place, and an end of the axis of guide 209 is an external thread, passes this hole, screws by nut; Back strength plate 226 links to each other with spherical structure by T type groove with back strength cylinder 208, but automatic aligning, and the upper surface of back strength plate 226 contacts with the lower surface of cavity 223; Linear bearing 211 is a rectangular steel plates, is fixed on the support column 222 by 4 U type spares.
The checkout equipment course of action:
In mould, put into measured piece, open gas admittance valve, after the vertical compression sensor reaches requirement to test pressure, the piston rod of lifting cylinder 203 stretches out, lifting mechanism drives measured piece and upwards arrives primary importance, the piston rod of back strength cylinder 208 stretches out, and the U type groove of back strength plate 226 entangles measured piece, the lifting mechanism arrival second place that continues to move up.At this moment, the lower surface of back strength plate 226 contacts with the boss place of measured piece, and this position is a test position, and the circular shutoff pad of following plugging block 207 upper surfaces is sealed the air intake opening of measured piece, and measured piece enters in cavity 223 cavitys fully.The piston rod of shutoff cylinder 219 stretches out, the gas outlet that measured piece is sealed by the stifled mechanism of side seal, the piston rod of shutoff cylinder 219 stretches out or withdraws, a certain gas sensor is communicated with the cavity of cavity 223, the cylinders retract of retaining valve 220 inside, test gas enters the measured piece cavity, begins to carry out leak-testing.Detection finishes, and the cylinder of retaining valve 220 inside stretches out, and gas exhauster is purchased energized, start working, and the withdrawal of the stifled mechanism of side seal, lifting mechanism falls back to primary importance, the withdrawal of back strength mechanism, lifting mechanism falls back to initial position.When the gas sensor magnitude of voltage was stablized, the outage of air draft mechanism quit work, and places new part, and a beginning new round detects.
Principle of work:
Test gas is the mixed air of 4%-6% hydrogen and 96%-94% nitrogen, and gas sensor detects hydrogen.When measured piece has leakage, gas sensor detects hydrogen and produces electric signal output, gas sensor is uploaded to electric signal the analog module of PLC, PLC converts the electrical signal to the PPM of hydrogen earlier, convert amount of leakage (ml/h) to according to its PPM again, afterwards, PLC will measure the amount of leakage numerical value and the standard value of gained and make comparisons, and it is qualified to judge whether.
Detection method
This checkout equipment adopts the method for gas sensor detected gas concentration that the liquefied petroleum gas cylinder valve impermeability is detected, test gas low pressure adopts 0.05MPa hydrogen and nitrogen mixed air, high pressure adopts 2.5MPa hydrogen and nitrogen mixed air, concrete ratio is that hydrogen accounts for 4%-6%, nitrogen accounts for 96%-94%, and the gas that gas sensor detects is hydrogen.
Liquefied petroleum gas cylinder valve is in opening, and promptly air intake opening and gas outlet communicate, gas sensor is placed on liquefied petroleum gas cylinder valve handwheel above.Liquefied petroleum gas cylinder valve is placed in the cylindrical test cavity, and with air intake opening and gas outlet sealing.
Internal thread drift and no-go gage monitor station as shown in Figure 5, the 301st, burr adjustable tail margin, the 302nd, framework, the 303rd, the lifting cylinder, the 304th, the axis of guide, the 305th, linear bearing, the 306th, deck plate, the 307th, support column, the 308th, raising board, the 309th, pallet, the 310th, the back strength cylinder, the 311st, top board, the 312nd, back strength cylinder installing plate, the 122nd, measured piece, the 314th, drift or no-go gage, the 315th, the gauge cover, the 316th, limited post, the 317th, upper spring, the 318th, fixed block, the 319th, lower spring, the 320th, shaft coupling, the 321st, motor mounting plate, the 322nd, servomotor, the 323rd, support, the 324th, maneuvering board, the 325th, line slideway, the 326th, fine motion cylinder installing plate, the 327th, the fine motion cylinder, the 328th, Connection Block, the 329th, photoelectric sensor, the 330th, moving axis, the 331st, base plate, 332 columns.
Checkout equipment can be divided into main frame, lifting mechanism, side seal degree mechanism, back strength mechanism and servo testing agency by function.
Main frame is made of burr adjustable tail margin 301, framework 302, deck plate 306, support column 307 and top board 311.Framework 302 is welded by the 40x40x5 square steel, is framed structure, and 4 burr adjustable tail margins 301 are equipped with in the below, and each column below respectively has 1, can adjust height up and down by the helicitic texture on the burr adjustable tail margin 301; Deck plate 306 is a rectangular steel plates, is fixed on the framework 302 by 8 M6 socket head cap screws; Top board 311 is a rectangular steel plates, be positioned at deck plate 306 directly over, 4 support columns 307 are installed between top board 311 and the deck plate 306, support column 307 is a right cylinder, an end is a flange arrangement, the other end is an external thread, 307 of support columns support and positioning action; Support column 307 is located by cylindrical seam with deck plate 306, and 4 M5 socket head cap screws connect, and support column 307 and top board 311 are by cylindrical seam location, and 1 M16 nut is fixed.
Lifting mechanism is made of lifting cylinder 303, the axis of guide 304, linear bearing 305, raising board 308 and pallet 309, is installed on the deck plate 306.Lifting cylinder 303 connects by 4 M10 socket head cap screws, cylindrical seam location; For preventing to rotate, lifting cylinder 303 both sides are equipped with the guide frame that is made of the axis of guide 304 and linear bearing 305, linear bearing 305 is fixed on the deck plate 306 by 4 M5 socket head cap screws, and the axis of guide 304 is a right cylinder, can move up and down in linear bearing 305; The axis of guide 304 is fixed on the raising board 308, and cylindrical seam location is fixed by 1 M8 socket head cap screw; Raising board 308 is square steel plate, but the floating junction by automatic aligning is connected with lifting cylinder 303,2 Φ 16 straight pins are installed on diagonal on the raising board 308, and straight pin is connected with raising board 308 by the M10 helicitic texture, cylindrical seam location; Pallet 309 is square pallet, is positioned at raising board 308 tops, and by being installed in 2 straight pin location on the raising board 308, during work, the lower surface of the upper surface of raising board 308 and pallet 309 fits tightly; The top of pallet 309 is equipped with mould, and the inner chamber of mould can hold measured piece 122 with reference to the imitative type of measured piece profile, and outside surface is a right cylinder, and by cylindrical seam location, 4 M5 socket head cap screws are fixed.The below of top board 311 is equipped with 4 limited posts 316 by 4 M6 sunk screws, and limited post 316 is by the helicitic texture adjustable-height of below, and limited post 316 is a right cylinder.
Back strength mechanism is positioned at the below of top board 311, is made of back strength cylinder 310 and back strength cylinder installing plate 312.Back strength cylinder 310 is fixed on the back strength cylinder installing plate 312 by 4 M4 socket head cap screws, cylindrical seam location; Back strength cylinder installing plate 312 is a rectangular steel plates, is fixed on the top board 311 by 4 M5 socket head cap screws.
Servo testing agency is positioned at the opposite of back strength mechanism, is made of drift or no-go gage 314, gauge cover 315, upper spring 317, fixed block 318, lower spring 319, shaft coupling 320, motor mounting plate 321, servomotor 322, support 323, maneuvering board 324, line slideway 325, fine motion cylinder installing plate 326, fine motion cylinder 327, Connection Block 328, photoelectric sensor 329, moving axis 330, base plate 331 and column 332.Drift or no-go gage 314 are enclosed within on the gauge cover 315 by the taper shank structure, and gauge cover 315 is the multidiameter structure; Fixed block 318 is a L shaped steel piece, and there is a hole side center, and gauge cover 315 passes this hole and links to each other by shaft coupling 320 with servomotor 322, but shaft coupling 320 is the shaft coupling of automatic aligning; Fixed block 318 top and following a relocation mechanism is installed respectively, top floating structure is made of upper spring 317 and assembly thereof, and following relocation mechanism is made of lower spring 319 and assembly thereof; Upper spring 317 and lower spring 319 are enclosed within on the straight pin jointly, totally 4,4 straight pin one ends are fixed on the foursquare steel plate, the upper end compresses upper spring 317 by 4 nuts, the lower end is fixed on another piece square steel plate, and this steel plate is fixed on the support 323 by 4 M5 socket head cap screws; The side that fixed block 318 contacts with upper spring 317, lower spring 319 has 4 holes, and the size in every hole is greater than the straight pin diameter that passes this hole; Servomotor 322 is fixed on the motor mounting plate 321 by 4 M8 socket head cap screws, cylindrical seam location, and motor mounting plate 321 is a rectangular steel plates; Support 323 is trapezoidal steel plate, and quantity is 2, and a side is fixed on the motor mounting plate 321 by 2 M5 socket head cap screws, and an adjacent side is fixed on the maneuvering board 324 by 2 M5 socket head cap screws; Maneuvering board 324 is a rectangular steel plates, 2 line slideways 325 are installed below, each guide rail has individual slide block, slide block is fixed on the maneuvering board 324 by 4 M3 socket head cap screws, guide rail is fixed on the base plate 331 by 6 M3 socket head cap screws, base plate 331 is a rectangular steel plates, be positioned on the deck plate 306, the centre is equipped with 4 columns 332 that play support and positioning action, and column 332 is a right cylinder, and an end is a flange arrangement, be fixed on the deck plate 306 by 4 M5 socket head cap screws, the other end is an external thread structure, links to each other with base plate 331 by a nut, cylindrical seam location; Fine motion cylinder 327 is positioned at the below of base plate 331, is fixed on the fine motion cylinder installing plate 326 by 4 M4 socket head cap screws, and fine motion cylinder installing plate 326 is a rectangular steel plates, is fixed on the base plate 331 by 4 M4 socket head cap screws; Moving axis 330 is the thick multidiameters in thin two ends in the middle of, links to each other with fine motion cylinder 327 by helicitic texture, and passes hole on the Connection Block 328; Connection Block 328 is the rectangle bloom, is fixed on the maneuvering board 324 by 2 M4 socket head cap screws, and there is a little steel plate of rectangle the side of Connection Block 328.
The checkout equipment course of action:
In mould, put into measured piece 122, the piston rod of lifting cylinder 303 stretches out, and lifting mechanism 303 drives measured piece 122 and upwards arrives the detection position, at this moment, the lower end of limited post 316 contacts with the upper surface of pallet 309, and the piston rod of back strength cylinder 310 stretches out and puts in place.Servomotor is started working, the piston rod of fine motion cylinder 327 stretches out, drift or no-go gage 314 contact with the internal thread of measured piece, as drift or no-go gage 314 is drift, under the drive of servomotor, screw in, after the signal that puts in place of photoelectric sensor 329 sends, the servomotor counter-rotating, drift screws out, and the piston rod withdrawal of fine motion cylinder 327 puts in place; As drift or no-go gage 314 is no-go gage, can only screw in once week down to screw under the drive of servomotor again, and screw power and exceeded the servomotor preset value this moment.The servomotor counter-rotating, no-go gage screws out, and the piston rod withdrawal of fine motion cylinder 327 puts in place, and the piston rod withdrawal of back strength cylinder 310 puts in place, the piston rod withdrawal of lifting cylinder 303, lifting mechanism 303 falls back to initial position, places new part, and a beginning new round detects.
Principle of work:
Drift:
When servomotor screws under default torque value smoothly, and photoelectric sensor detects signal, and the expression measured piece is qualified.Screw in when servomotor can't drive drift under default torque value, cause servomotor to stop operating, and photoelectric sensor do not detect signal, the expression measured piece is defective.
No-go gage:
After screwing in a week, under default torque value, can't move ahead once more, servomotor stops operating, and photoelectric sensor do not detect signal, and the expression measured piece is qualified.When servomotor screws in no-go gage under default torque value smoothly, and photoelectric sensor detects signal, and the expression measured piece is defective.
The external thread monitor station as shown in Figure 6, the 401st, burr adjustable tail margin, the 402nd, framework, the 403rd, lifting cylinder, the 404th, the axis of guide, the 405th, linear bearing, the 406th, deck plate, the 407th, raising board, the 408th, support column, the 409th, pallet, the 410th, luminous plaque, the 411st, luminous plaque installing plate, the 412nd, top board, the 122nd, measured piece, the 414th, following air cylinder, the 415th, pressure head, the 416th, camera lens, the 417th, guard plate.
Utilize vision system that the measured piece external thread is taken pictures, the gained image of will taking pictures is sent to industrial computer, the parameters that the vision system special software of installing according to industrial computer sets (tooth form angle, pitch, nominal diameter, middle footpath, path) compares, thereby judges whether the measured piece external thread is qualified.
Checkout equipment can be divided into main frame, lifting mechanism, press mechanism and vision testing system by function.
Main frame is made of burr adjustable tail margin 401, framework 402, deck plate 406, support column 408 and top board 412.Framework 402 is welded by the 40x40x5 square steel, is framed structure, and 4 burr adjustable tail margins 401 are equipped with in the below, and each column below respectively has 1, can adjust height up and down by the helicitic texture on the burr adjustable tail margin 401; Deck plate 406 is a rectangular steel plates, is fixed on the framework 402 by 8 M6 socket head cap screws; Top board 412 is a rectangular steel plates, be positioned at deck plate 406 directly over, four support columns 408 are installed between top board 412 and the deck plate 406, support column 408 is a right cylinder, an end is a flange arrangement, the other end is an external thread, 408 of support columns support and positioning action; Support column 408 is located by cylindrical seam with deck plate 406, and 4 M5 socket head cap screws connect, and support column 408 and top board 412 are by cylindrical seam location, and 1 M16 nut is fixed.
Lifting mechanism is made of lifting cylinder 403, the axis of guide 404, linear bearing 405, raising board 407 and pallet 409, is installed on the deck plate 406.Lifting cylinder 403 connects by 4 M10 socket head cap screws, cylindrical seam location, for preventing to rotate, lifting cylinder 403 both sides are equipped with the guide frame that is made of the axis of guide 404 and linear bearing 405, linear bearing 405 is fixed on the deck plate 406 by 4 M5 socket head cap screws, the axis of guide 404 is a right cylinder, can move up and down in linear bearing 405; The axis of guide 404 is fixed on the raising board 407 by 1 M8 socket head cap screw, cylindrical seam location, and raising board 407 is square steel plate, links to each other with lifting cylinder 403 by floating junction; Two Φ 16 straight pins are installed on diagonal on the raising board 407, and straight pin is connected with raising board 407 by the M10 helicitic texture, cylindrical seam location; Pallet 409 is square pallet, is positioned at raising board 407 tops, and by being installed in two straight pin location on the raising board 407, during work, the lower surface of the upper surface of raising board 407 and pallet 409 fits tightly; The top of pallet 409 is equipped with mould, and the inner chamber of mould can hold measured piece 413 with reference to the imitative type of measured piece profile, and outside surface is a right cylinder, and by cylindrical seam location, 4 M5 socket head cap screws are fixed.
Press mechanism be positioned at lifting mechanism directly over, be installed on the top board 412, by down air cylinder 414 and pressure head 415 constitute.Following air cylinder 414 is fixed on the top board 412 by 1 nut, cylindrical seam location; Pressure head 415 is a right cylinder, links to each other with following air cylinder 414 by helicitic texture.
Vision detection system is positioned at both sides between deck plate 406 and top board 412, be made of luminous plaque 410, luminous plaque installing plate 411 and camera lens 416.Luminous plaque 410 is installed on the luminous plaque installing plate 411 by 4 M3 socket head cap screws, and luminous plaque installing plate 411 is fixed on the top board 412 by two blocks of aluminium section bars; Camera lens 416 is installed in the opposite of luminous plaque 410, is fixed on two blocks of L shaped steel plates by 8 M3 socket head cap screws, and L shaped steel plate is fixed on the guard plate 417 by 4 M4 socket head cap screws.Guard plate 417 is a rectangular steel plates, and quantity is two, is fixed on the support column 408 by 4 U type structures.
The checkout equipment course of action:
In mould, put into measured piece, the piston rod of lifting cylinder 403 stretches out, and lifting mechanism drives measured piece 122 and upwards arrives the detection position, and the piston rod of following air cylinder 414 stretches out, pressure head 415 compresses measured piece 122, camera lens 416 is taken pictures, and taking pictures finishes, the piston rod withdrawal of following air cylinder 414, the piston rod withdrawal of lifting cylinder 403, lifting mechanism falls back to initial position, places new part, and a beginning new round detects.
In all the other stations,
First station: go up the part station
The operator manually puts into liquefied petroleum gas cylinder valve the pallet on the pipeline, presses button afterwards and lets pass.
The 9th station: flow detection station
Carry out flow detection by the flow detection platform.
The tenth station: tighten station
Tighten detection by tightening monitor station.
The 11 station: closing in station
By the detection of closing up of closing in monitor station.
Claims (1)
1. automatic detection line of liquefied petroleum gas cylinder valve, it mainly comprises part station, high-pressure closing sealed detection station, opens station, low-pressure opening encapsulation detects station, high-pressure opening sealing detection station, internal thread drift detect station, the internal thread no-go gage detects station, external thread detects station, flow detection station, tightens station, closing in station 11 road stations; It is characterized in that:
A, in high-pressure closing sealed detection station, finish by high-pressure closing sealed monitor station, main frame is the rectangle frame support body, deck plate central part at main frame is equipped with lifting mechanism, retaining valve links to each other with spherical structure by T type groove with the lifting cylinder, lifting cylinder both sides are equipped with the guide frame that is made of axis of guide A and linear bearing A, and axis of guide A is a right cylinder, can move up and down in linear bearing A; Axis of guide A and retaining valve all are fixed on the raising board, and straight pin is installed on diagonal on the raising board, and straight pin is connected with raising board by helicitic texture, cylindrical seam location; Pallet is square pallet, is positioned at the raising board top, and by being installed in 2 straight pin location on the raising board, the upper surface of pallet and the lower surface of raising board fit tightly; The top of raising board is equipped with mould, and the inner chamber of mould can hold measured piece for the imitative type of measured piece profile;
The below of top board is equipped with side seal stifled mechanism, back strength mechanism and sensor throw-over gear, shutoff cylinder in the stifled mechanism of side seal is the cylinder that has guide frame, plugging block shape main body is a rectangle, a right cylinder is protruded in the side, by screw retention on the shutoff cylinder, plugging block inside is drilled with 2 blind holes that become 90 degree and intersect, and an end communicates with gas sensor, and the other end communicates with the measured piece cavity;
The sensor transformational structure is positioned at the top of the stifled mechanism of side seal, the sensor conversion cylinder is fixed on the upper surface of plugging block by the T-steel plate, sensor fixation plate is the rectangle nylon block, sensor fixation plate one side is a T type groove, sensor conversion cylinder front end is installed the multidiameter that has sphere, sphere is put contact matching in T type groove, sensor fixation plate is drilled with 2 or several holes along long side direction, and a gas sensor is installed in each hole; Spring assembly is enclosed within on the straight pin;
Back strength mechanism is positioned at the opposite of the stifled mechanism of side seal, the back strength cylinder is fixed on the back strength cylinder installing plate, cylindrical seam location, back strength cylinder both sides are equipped with the guiding mechanism that is made of axis of guide B and linear bearing B, and the back strength plate is a T template, and the centre is a U type groove, respectively there is a hole at the both shoulders place, the end of axis of guide B is an external thread, passes this hole, screws by nut; The back strength plate links to each other with spherical structure by T type groove with the back strength cylinder, and the upper surface of back strength plate contacts with the lower surface of a rectangular steel plates, and rectangular steel plates is fixed on the top board by column, and back strength cylinder installing plate is fixed on the support column by U type spare;
Top board top be exhaust gear and test gas path plate, and exhaust gear is made up of axial flow blower and the air channel that matches thereof, tests with gas admittance valve and vertical compression sensor are installed on the gas path plate, and test gas enters test chamber by gas admittance valve;
B, in low-pressure opening and high-pressure opening sealing detection station, finish by high-pressure opening and low-pressure opening encapsulation monitor station, main frame is the rectangle frame support body, on frame body, be fixed with deck plate, top board be positioned at deck plate directly over, 4 support columns are installed between top board and the linear bearing, and support column and deck plate are by cylindrical seam location, and support column and top board are by cylindrical seam location;
Lifting mechanism is installed on the deck plate, following plugging block links to each other with spherical structure by T type groove with the lifting cylinder, but automatic aligning, the upper surface of following plugging block is equipped with circular shutoff pad, lifting cylinder both sides are equipped with the guide frame that is made of the axis of guide and linear bearing, linear bearing is fixed on the deck plate, the axis of guide is a right cylinder, can move up and down in deck plate, and the axis of guide and following plugging block all are fixed on the raising board, cylindrical seam location, the upper surface of following plugging block is a flange arrangement, and is connected with raising board, and 2 straight pins are installed on diagonal on the raising board, straight pin is connected with raising board, cylindrical seam location; Pallet is positioned at the raising board top, and by being installed in 2 straight pin location on the raising board, the top of pallet is equipped with mould, and the inner chamber of mould can hold measured piece for the imitative type of measured piece profile;
The below of top board is equipped with side seal stifled mechanism, back strength mechanism and sensor throw-over gear, the shutoff cylinder is fixed on the T-steel plate, cylindrical seam location, the shutoff cylinder is the cylinder that has guide frame, the T-steel plate is fixed on the top board, retaining valve relies on its inner cylinder to open or close, adopt end face seal structure, the upper surface has air intake opening, a right cylinder is protruded in the side, has external thread structure, by a nut with the shutoff spacers, internal bore communicates with air intake opening, and retaining valve is fixed on the shutoff cylinder;
The sensor transformational structure is positioned at the top of the stifled mechanism of side seal, the sensor conversion cylinder is fixed on the steel plate of a T type, sensor fixation plate is the rectangle nylon block, realize linking to each other with the structure of sphere by T type groove with the sensor conversion cylinder, but automatic aligning, sensor fixation plate is drilled with 2 holes along long side direction, and a gas sensor is installed in each hole; Spring assembly is enclosed within on the straight pin, straight pin one end is fixed on the steel plate, and the upper end is by nut holddown spring assembly, and the other end is fixed on the cavity, there is a L type part below of per 2 spring assemblies, and this part makes the upper surface pressing of the lower surface and the cavity of sensor fixation plate; Cavity is the cavity that holds measured piece, and is fixed on the contiguous block, and contiguous block is fixed on the top board, and the inner chamber of cavity communicates with in running order gas sensor;
Back strength mechanism is positioned at the opposite of the stifled mechanism of side seal, and the back strength cylinder is fixed on the linear bearing, cylindrical seam location; Back strength cylinder both sides are equipped with the guiding mechanism that is made of the axis of guide and back strength cylinder installing plate, and back strength cylinder installing plate is fixed on the linear bearing; The back strength plate is a T-steel plate, and the centre is a U type groove, and respectively there is a hole at the both shoulders place, and an end of the axis of guide is an external thread, passes this hole, screws by nut; The back strength plate links to each other with spherical structure by T type groove with the back strength cylinder, but automatic aligning, and the upper surface of back strength plate contacts with the lower surface of cavity; Linear bearing is fixed on the support column by 4 U type spares;
The top board top is exhaust gear and test gas path plate; Exhaust gear is made up of axial flow blower and the air channel that matches thereof, and test is with being equipped with gas admittance valve and vertical compression sensor on the gas path plate, and test gas enters test chamber by gas admittance valve;
C, detect in station and the internal thread no-go gage detection station at the internal thread drift, finish by internal thread drift and no-go gage monitor station, main frame is the rectangle frame support body, on frame body, be fixed with deck plate, on deck plate, be fixed with four support columns, the lifting cylinder of lifting mechanism is fixed on the deck plate center, lifting cylinder both sides are equipped with the guide frame that is made of the axis of guide and linear bearing, linear bearing is fixed on the deck plate, the tubular axis of guide can move up and down in linear bearing, but raising board is connected with the lifting cylinder by the floating junction of automatic aligning, two straight pins are installed on diagonal on the raising board, straight pin is connected with raising board, cylindrical seam location; The square pallet is positioned at the raising board top, and by being installed in two straight pin location on the raising board, the top of pallet is equipped with mould, and the inner chamber of mould can hold measured piece for the imitative type of measured piece profile;
Back strength mechanism is positioned at the below of top board, and the back strength cylinder is fixed on the back strength cylinder installing plate, cylindrical seam location, and back strength cylinder installing plate is fixed on the top board;
Servo testing agency is positioned at the opposite of back strength mechanism, drift or no-go gage are enclosed within gauge by the taper shank structure and put, the gauge cover is the multidiameter structure, fixed block is a L shaped steel piece, there is a hole one side center, links to each other fixed block top and following a relocation mechanism is installed respectively with servomotor but the gauge cover passes the shaft coupling of this hole by automatic aligning, top floating structure is made of upper spring and assembly thereof, and following relocation mechanism is made of lower spring and assembly thereof; Upper spring and lower spring are enclosed within on the straight pin jointly, servomotor is fixed on the motor mounting plate, two line slideways are installed below the regular-shape motion plate, and each guide rail has individual slide block, and slide block is fixed on the maneuvering board, guide rail is fixed on the base plate, the fine motion cylinder is positioned at the below of base plate and is fixed on the fine motion cylinder installing plate, and rectangle fine motion cylinder installing plate is fixed on the base plate, and moving axis is the thick multidiameters in middle thin two ends, link to each other with the fine motion cylinder by helicitic texture, and pass hole on the Connection Block; Connection Block is fixed on the maneuvering board;
D, in external thread detects station, finish by the external thread monitor station, main frame is the rectangle frame support body, is fixed with deck plate on frame body, top board be positioned at deck plate directly over, four support columns are installed between top board and the deck plate;
Lifting mechanism is installed on the deck plate, and lifting cylinder both sides are equipped with the guide frame that is made of the axis of guide and linear bearing, and linear bearing is fixed on the deck plate, and the axis of guide is a right cylinder, can move up and down in linear bearing; The axis of guide is fixed on the raising board, cylindrical seam location, and square raising board links to each other with the lifting cylinder by floating junction; Two straight pins are installed on diagonal on the raising board, and straight pin is connected with raising board, cylindrical seam location; The square pallet is positioned at the raising board top, and by being installed in two straight pin location on the raising board, during work, the upper surface of raising board and the lower surface of pallet fit tightly; The top of pallet is equipped with mould, and the inner chamber of mould can hold measured piece for the imitative type of measured piece profile;
Press mechanism be positioned at lifting mechanism directly over, be installed on the top board, following air cylinder is fixed on the top board, cylindrical seam location, the right cylinder pressure head links to each other with following air cylinder;
Vision detection system is positioned at both sides between deck plate and top board, luminous plaque is fixed on the top board by the luminous plaque installing plate, and camera lens is installed in the opposite of luminous plaque, is fixed on the guard plate by two blocks of L shaped steel plates.Guard plate is fixed on the support column.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010202193241U CN201716271U (en) | 2010-06-09 | 2010-06-09 | Automatic detection line for liquefied petroleum gas cylinder valve |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010202193241U CN201716271U (en) | 2010-06-09 | 2010-06-09 | Automatic detection line for liquefied petroleum gas cylinder valve |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201716271U true CN201716271U (en) | 2011-01-19 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2010202193241U Expired - Fee Related CN201716271U (en) | 2010-06-09 | 2010-06-09 | Automatic detection line for liquefied petroleum gas cylinder valve |
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| Country | Link |
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| CN (1) | CN201716271U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101865765A (en) * | 2010-06-09 | 2010-10-20 | 长春工业大学 | Automatic detection line of liquefied petroleum gas cylinder valve |
| CN102435403A (en) * | 2011-09-21 | 2012-05-02 | 浙江大学宁波理工学院 | Integrated device applicable to differential pressure leakage detection of high/low pressures |
| CN104296938A (en) * | 2014-10-17 | 2015-01-21 | 青岛海之晨工业装备有限公司 | Valve pipe fitting gas tightness and machine vision comprehensive examination machine |
| CN112113714A (en) * | 2020-10-19 | 2020-12-22 | 台州市椒江蒙特智能装备有限公司 | Detection box for judging whether gas leakage of gas pressure reducing valve occurs or not |
-
2010
- 2010-06-09 CN CN2010202193241U patent/CN201716271U/en not_active Expired - Fee Related
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101865765A (en) * | 2010-06-09 | 2010-10-20 | 长春工业大学 | Automatic detection line of liquefied petroleum gas cylinder valve |
| CN102435403A (en) * | 2011-09-21 | 2012-05-02 | 浙江大学宁波理工学院 | Integrated device applicable to differential pressure leakage detection of high/low pressures |
| CN102435403B (en) * | 2011-09-21 | 2014-01-22 | 浙江大学宁波理工学院 | Integrated device applicable to differential pressure leakage detection of high/low pressures |
| CN104296938A (en) * | 2014-10-17 | 2015-01-21 | 青岛海之晨工业装备有限公司 | Valve pipe fitting gas tightness and machine vision comprehensive examination machine |
| CN104296938B (en) * | 2014-10-17 | 2017-01-11 | 青岛海之晨工业装备有限公司 | Valve pipe fitting gas tightness and machine vision comprehensive examination machine |
| CN112113714A (en) * | 2020-10-19 | 2020-12-22 | 台州市椒江蒙特智能装备有限公司 | Detection box for judging whether gas leakage of gas pressure reducing valve occurs or not |
| CN112113714B (en) * | 2020-10-19 | 2021-04-27 | 株洲中油燃气有限公司 | Detection box for judging whether gas leakage of gas pressure reducing valve occurs or not |
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