CN201713157U - Mechanical winding type string-up device for chemical fiber spinning - Google Patents

Mechanical winding type string-up device for chemical fiber spinning Download PDF

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Publication number
CN201713157U
CN201713157U CN2010201906006U CN201020190600U CN201713157U CN 201713157 U CN201713157 U CN 201713157U CN 2010201906006 U CN2010201906006 U CN 2010201906006U CN 201020190600 U CN201020190600 U CN 201020190600U CN 201713157 U CN201713157 U CN 201713157U
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CN
China
Prior art keywords
mechanical
chemical fibre
head unit
leakproof tank
rises
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Expired - Fee Related
Application number
CN2010201906006U
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Chinese (zh)
Inventor
李中明
白克服
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Individual
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Individual
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Priority to CN2010201906006U priority Critical patent/CN201713157U/en
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Publication of CN201713157U publication Critical patent/CN201713157U/en
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Expired - Fee Related legal-status Critical Current

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Abstract

The utility model relates to a mechanical winding type string-up device for chemical fiber spinning, which belongs to the field of chemical fiber spinning string-up devices. The mechanical winding type string-up device comprises a closed container, a wear-resistant hose is connected and arranged at the top of the closed container, a string-up gun head is connected and arranged at the other end of the wear-resistant hose, a start button is arranged on the string-up gun head, a high-speed motor and an air extraction device are sequentially fixedly arranged at the left end of the closed container from top to bottom, a winding roller is sheathed on a motor shaft positioned in a cavity of the closed container of the high-speed motor, a filter screen is fixed at the end of the winding roller near to the motor of the winding roller, and a paper tube sheathed and arranged on the winding roller is fixedly connected at the root part of the filter screen. The string-up device has the advantages of novel and compact structure, reasonable design, energy conservation and emission reduction, and can reduce the production cost of an enterprise; in addition, the speed and the tension of the string-up device are adjustable, thereby meeting the production needs of different chemical fibers; and the popularization of the string-up device in the chemical fiber industry has significant economic benefits and social benefits.

Description

A kind of chemical fibre spinning rises head unit with mechanical takeup type
Technical field
The utility model belongs to the chemical fibre spinning and rises head apparatus, is specifically related to a kind of device that carries out the operation of chemical fibre spinning liter by mechanical winding method.
Background technology
The nearly more than ten years, chemical fibre industry obtains flourish in China, and the chemical fibre production capacity increases swift and violent, and with regard to the polyster fibre manufacturing, annual capacity is more than 2,000 ten thousand tons at present.Along with the increase of production capacity, production facilities also is improved day by day in technology, is improved by a relatively large margin as spinning speed, does not have substantially to improve but produce the supporting head apparatus that rises with the chemical fibre spinning.
At present, the employed head apparatus that rises of chemical fibre spinning production all is to rise a thread suction gun.Rising a thread suction gun is to utilize pressurized air to spray in the nozzle of a special construction, rear portion at jet produces vacuum, and tow is sucked, and tow enters immediately presses empty inlet zone, utilize the friction force drive tow of air-flow and tow to travel forward at a high speed, blow in the waste silk case.This liter thread suction gun needs pressurized air that power is provided, and be to adapt to spinning speed, and the used pressure pneumatics power of thread suction gun will be more than 9bar, for single stage method rises head, have in addition require pressure pneumatics power 15bar.Air consumption during single thread suction gun operation is amounted to electric power about 60 kilowatts greater than 8 cubic meters per minute.Chemical fibre manufacturing enterprise generally is and rises a many air compressor of thread suction gun configuration, and these Air compressors expend a large amount of electric energy every year.
Along with the expansion of chemical fibre production capacity, competition is growing more intense between the chemical fiber factory, and how energy-saving and emission-reduction and reduce production costs and more and more be subjected to the attention of enterprise reduce the problem that a energy consumption that the chemical fibre spinning rises also becomes research gradually significantly.
The utility model content
At the problem that prior art exists, the purpose of this utility model is that design provides a kind of chemical fibre spinning to rise head unit with mechanical takeup type, and this installs high efficiency, and can reduce the productive costs of enterprise.
Described a kind of chemical fibre spinning rises head unit with mechanical takeup type, it is characterized in that comprising leakproof tank, the connection of described leakproof tank top is provided with wear-resisting flexible pipe, wear-resisting flexible pipe other end connection is provided with and rises a rifle head, rise on the rifle head start button is set, described leakproof tank left end fixedly installs high-speed motor and air extractor from top to bottom successively, high-speed motor is arranged in that socket is provided with take up roll on the motor reel of leakproof tank cavity, fixing filtering net on the nearly motor side of take up roll, the socket of filtering net root captive joint is arranged at the paper tube on the take up roll.
Described a kind of chemical fibre spinning rises head unit with mechanical takeup type, it is characterized in that described leakproof tank is a cylindrical structure, and the right-hand member of leakproof tank is provided with openable protective cover, on the protective cover safety interlocking can be set.
Described a kind of chemical fibre spinning rises head unit with mechanical takeup type, it is characterized in that described leakproof tank inside top connection is provided with reciprocating type filar guide, and socket is provided with wear-resisting flexible pipe on the reciprocating type filar guide opening.
Described a kind of chemical fibre spinning rises head unit with mechanical takeup type, it is characterized in that described high-speed motor is a torque motor, and high-speed motor is fixed in the leakproof tank left end by the end cap that is provided with.
Described a kind of chemical fibre spinning rises head unit with mechanical takeup type, it is characterized in that described air extractor is connected with leakproof tank by the pipeline that is provided with, or air extractor is integrated on the filtering net.
Described a kind of chemical fibre spinning rises head unit with mechanical takeup type, it is characterized in that the fixedly jump ring captive joint paper tube of described filtering net root by being provided with.
Described a kind of chemical fibre spinning rises head unit with mechanical takeup type, it is characterized in that on the described leakproof tank bottom interior wall measuring thickness device and speed measuring device being set, and described measuring thickness device and speed measuring device all adopt the photoelectric switch form.
Described a kind of chemical fibre spinning rises head unit with mechanical takeup type, it is characterized in that described leakproof tank is fixedly set on the movable trolleys, also is provided for controlling the control housing of this device work on the dolly.
Described a kind of chemical fibre spinning rises head unit with mechanical takeup type, it is characterized in that evenly inlaying the magnetosphere that setting is made of textile ceramic in the described wear-resisting hose inner wall, and filtering net is the filtering net of dish configuration.
Described a kind of chemical fibre spinning rises head unit with mechanical takeup type, it is characterized in that described reciprocating type filar guide is the reciprocating type filar guide of electromagnetic type.
Above-mentioned a kind of chemical fibre spinning rises head unit with mechanical takeup type, the novel structure compactness, reasonable in design, utilize air extractor that leakproof tank is vacuumized, the tow that will break end is adsorbed on the filtering net, again under the effect of torque motor, tow is carried out rising the head operation, the compressed air type that this device can replace present chemical fibre spinning to use rises a thread suction gun, power consumption was about 60 kilowatts when a compressed air type liter thread suction gun used, equal effect of the present utility model rises head unit when using, and power consumption is about 6 kilowatts, energy-conservationly reaches 90%.A chemical fibre factory that produces 600000 tons per year for spinning rises a supporting Air compressor power consumption more than 2000 kilowatts, adopts mechanical type to rise about 200 kilowatts of head unit power consumption, more than year economize on electricity 1,500 ten thousand degree, and energy-saving and emission-reduction, and reduced the productive costs of enterprise.Of the present utility model in addition rise head unit speed and tension force adjustable, satisfy different chemical fibres and produce needs.Chemical fibre industry is promoted the head unit that rises of the present utility model, has remarkable economic efficiency and social benefit.
Description of drawings
Fig. 1 is a structural representation of the present utility model.
Among the figure, the 1-high-speed motor; The 2-take up roll; The 3-filtering net; The 4-leakproof tank; 5-rises a rifle head; The 6-start button; The wear-resisting flexible pipe of 7-; The reciprocating type filar guide of 8-; 9-waste silk cake; The 10-paper tube; The 11-protective cover; The 12-measuring thickness device; The 13-speed measuring device; 14-is stage clip fixedly; The 15-air extractor; The 16-control housing; The 17-dolly.
The specific embodiment
Further specify the utility model below in conjunction with Figure of description.
As shown in the figure, a kind of chemical fibre spinning rises head unit with mechanical takeup type and comprises leakproof tank 4, and leakproof tank 4 is a cylindrical structure, and the right-hand member of leakproof tank 4 is provided with openable protective cover 11, on the protective cover 11 safety interlocking can be set; Leakproof tank 4 tops connect inboard connection reciprocating type filar guide 8 are set, and reciprocating type filar guide 8 is the reciprocating type filar guide of electromagnetic type, and it is that metal, centre are the bar construction of ceramic material by two magnet coils and two ends, is provided with circular hole in the middle of the ceramic rod; Reciprocating type filar guide 8 correspondence position opening part sockets are provided with the wear-resisting flexible pipe 7 of one section low-friction coefficient, and wear-resisting flexible pipe 7 inwall rectangular distributions are inlayed the magnetosphere of being made by textile ceramic, and the connection of wear-resisting flexible pipe 7 other end ends is provided with start button 6 and rises a rifle head 5.Leakproof tank 4 left ends fixedly install high-speed motor 1 and air extractor 15 from top to bottom successively, high-speed motor 1 is a torque motor, it utilizes the torque motor characteristic, tension force is constant in the maintenance tow winding process, a fracture of wire when preventing effectively that spinning from rising, and should adjust the torque motor working speed according to the production technology needs by inverter supply, operating speed can reach about 20000 rev/mins, satisfies chemical fibre production single stage method and rises a needs.High-speed motor 1 is installed in leakproof tank 4 left parts by End cover for motor, high-speed motor 1 is in the outside of container at leakproof tank 4, the motor reel of high-speed motor 1 is in leakproof tank 4 inside, socket is provided with take up roll 2 on the motor reel, fixing filtering net 3 on the take up roll 2 nearly motor side, socket paper tube 10 on the take up roll 2, filtering net 3 roots are arranged at paper tube 10 on the take up roll 2 by the fixedly jump ring 14 captive joint sockets that are provided with, skid when preventing paper tube 10 rotations, paper tube 10 is used for coiling and rises a waste silk formation waste silk cake 9; Air extractor 15 is arranged on the leakproof tank 4 by plumbing connection, also air extractor 15 can be integrated on the filtering net 3, makes an integral body.Measuring thickness device 12 and speed measuring device 13 are set on the bottom bottom interior wall of leakproof tank 4, and measuring thickness device 12 all adopts the photoelectric switch form with speed measuring device 13.Whole leakproof tank 4 can crouch and stand or vertical being installed on the movable trolleys 17, also is provided with the control housing 16 that is used to control this device on the dolly 17.
When spinning rises the head operation, press start button 6, air extractor 15 entrys into service begin to vacuumize, simultaneously high-speed motor 1 beginning low-speed running.Aim at the tow of broken end with rising a rifle head 5, form negative pressure state in the leakproof tank 4 at this moment, tow passes through wear-resisting flexible pipe 7 under suction, middle circular hole through reciprocating type filar guide 8 enters leakproof tank 4 inside, because pump-line and tow are respectively in the both sides of the filtering net 3 of dish-type, tow can be wound on the take up roll 2 exterior paper tubes 10 on the filtering net 3 that is adsorbed on dish-type under the guiding of air-flow afterwards.After reeling successfully, take up roll 2 speed can reduce suddenly, reduce signal by speed, and high-speed motor 1 carries out raising speed by setting raising speed time and maximum speed of revolution, promptly enter the operation of normal liter head behind the velocity-stabilization.
Spinning liter head is operated and is finished, and the speed of take up roll 2 can reduce unexpected rising owing to load, and triggers high-speed motor 1 with the unexpected rising signals of rotating speed and shuts down, and enters the resistance braking state, and triggering air extractor 15 shuts down.After high-speed motor 1 stopped, it was zero that speed measuring device 13 is measured tach signal, the safety interlocking of this signal triggering protective cover 11, and just can open protective cover 11 this moment, takes out waste silk cake 9.Put paper tube 10, be ready to rise next time the head operation.Wrapping wire is more on take up roll 2 simultaneously, and measuring thickness device 12 actions can start take up roll 2 shut down procedures.

Claims (10)

1. a chemical fibre spinning rises head unit with mechanical takeup type, it is characterized in that comprising leakproof tank (4), the connection of described leakproof tank (4) top is provided with wear-resisting flexible pipe (7), the connection of wear-resisting flexible pipe (7) other end is provided with and rises a rifle head (5), rise on the rifle head (5) start button (6) is set, described leakproof tank (4) left end fixedly installs high-speed motor (1) and air extractor (15) from top to bottom successively, high-speed motor (1) is arranged in that socket is provided with take up roll (2) on the motor reel of leakproof tank (4) cavity, fixing filtering net (3) on the nearly motor side of take up roll (2), the socket of filtering net (3) root captive joint is arranged at the paper tube (10) on the take up roll (2).
2. a kind of chemical fibre spinning as claimed in claim 1 rises head unit with mechanical takeup type, it is characterized in that described leakproof tank (4) is a cylindrical structure, the right-hand member of leakproof tank (4) is provided with openable protective cover (11), and protective cover can be provided with safety interlocking on (11).
3. a kind of chemical fibre spinning as claimed in claim 1 rises head unit with mechanical takeup type, it is characterized in that the connection of described leakproof tank (4) inside top is provided with reciprocating type filar guide (8), and socket is provided with wear-resisting flexible pipe (7) on reciprocating type filar guide (8) opening.
4. a kind of chemical fibre spinning as claimed in claim 1 rises head unit with mechanical takeup type, it is characterized in that described high-speed motor (1) is a torque motor, and high-speed motor (1) is fixed in leakproof tank (4) left end by the end cap that is provided with.
5. a kind of chemical fibre spinning as claimed in claim 1 rises head unit with mechanical takeup type, it is characterized in that described air extractor (15) is connected with leakproof tank (4) by the pipeline that is provided with, or air extractor (15) is integrated on the filtering net (3).
6. a kind of chemical fibre spinning as claimed in claim 1 rises head unit with mechanical takeup type, it is characterized in that described filtering net (3) root is by the fixing paper tube (10) of the fixedly jump ring (14) that is provided with.
7. a kind of chemical fibre spinning as claimed in claim 1 rises head unit with mechanical takeup type, it is characterized in that being provided with on described leakproof tank (4) bottom interior wall measuring thickness device (12) and speed measuring device (13), described measuring thickness device (12) all adopts the photoelectric switch form with speed measuring device (13).
8. a kind of chemical fibre spinning as claimed in claim 1 rises head unit with mechanical takeup type, it is characterized in that described leakproof tank (4) is fixedly set on the movable trolleys (17), also is provided for controlling the control housing (16) of this device work on the dolly (17).
9. a kind of chemical fibre spinning as claimed in claim 1 rises head unit with mechanical takeup type, it is characterized in that evenly inlaying the magnetosphere that setting is made of textile ceramic in described wear-resisting flexible pipe (7) inwall, and filtering net (3) is the filtering net of dish configuration.
10. a kind of chemical fibre spinning as claimed in claim 3 rises head unit with mechanical takeup type, it is characterized in that described reciprocating type filar guide (8) is the reciprocating type filar guide of electromagnetic type.
CN2010201906006U 2010-05-13 2010-05-13 Mechanical winding type string-up device for chemical fiber spinning Expired - Fee Related CN201713157U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2010201906006U CN201713157U (en) 2010-05-13 2010-05-13 Mechanical winding type string-up device for chemical fiber spinning

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN2010201906006U CN201713157U (en) 2010-05-13 2010-05-13 Mechanical winding type string-up device for chemical fiber spinning

Publications (1)

Publication Number Publication Date
CN201713157U true CN201713157U (en) 2011-01-19

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN2010201906006U Expired - Fee Related CN201713157U (en) 2010-05-13 2010-05-13 Mechanical winding type string-up device for chemical fiber spinning

Country Status (1)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103395658A (en) * 2013-08-22 2013-11-20 宁波格林纺织品有限公司 Negative pressure yarn sucking vehicle

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103395658A (en) * 2013-08-22 2013-11-20 宁波格林纺织品有限公司 Negative pressure yarn sucking vehicle

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GR01 Patent grant
C17 Cessation of patent right
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20110119

Termination date: 20120513