CN201711759U - Manufacturing device for wash plate of oil tank truck - Google Patents

Manufacturing device for wash plate of oil tank truck Download PDF

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CN201711759U
CN201711759U CN2010202463749U CN201020246374U CN201711759U CN 201711759 U CN201711759 U CN 201711759U CN 2010202463749 U CN2010202463749 U CN 2010202463749U CN 201020246374 U CN201020246374 U CN 201020246374U CN 201711759 U CN201711759 U CN 201711759U
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plate
base
roller
fixed
block
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秦现生
谭小群
李树军
罗辉
徐永新
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Northwestern Polytechnical University
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Northwestern Polytechnical University
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Abstract

一种油罐车阻浪板制造装置,包括底板、定位及夹紧机构、进料机构、围板成形机构和焊接机构;其中,进料机构位于底板的圆弧形边缘处;定位及夹紧机构安装在底板中部,并位于进料机构一侧;围板成形机构和焊接机构分别位于定位及夹紧机构的一侧,被固定在底板上。工作时,通过定位夹紧机构准确定位阻板和围板,保证围板中心和阻板对齐,使围板成形机构在数控系统控制下精确滚压出围板的几何形状,并通过轧辊使围板在成形机构中顺利成形;本实用新型的焊接机构具有四个自由度,能够准确调节焊枪与阻板和围板之间的位置。本实用新型提高了生产效率,减轻工人的劳动强度,并且所加工的阻浪板形状规则,稳定性较好,为后续工艺提供了便利。

Figure 201020246374

A device for manufacturing a wave breaker for an oil tanker, including a bottom plate, a positioning and clamping mechanism, a feeding mechanism, a coaming forming mechanism, and a welding mechanism; wherein, the feeding mechanism is located at the arc-shaped edge of the bottom plate; the positioning and clamping mechanism It is installed in the middle of the bottom plate and is located on one side of the feeding mechanism; the coaming forming mechanism and the welding mechanism are respectively located on one side of the positioning and clamping mechanism, and are fixed on the bottom plate. When working, use the positioning and clamping mechanism to accurately position the blocking plate and the surrounding plate to ensure that the center of the surrounding plate is aligned with the blocking plate, so that the forming mechanism of the surrounding plate can accurately roll out the geometric shape of the surrounding plate under the control of the numerical control system, and make the surrounding plate through the roller. The plate is smoothly formed in the forming mechanism; the welding mechanism of the utility model has four degrees of freedom, and can accurately adjust the position between the welding torch and the blocking plate and the surrounding plate. The utility model improves the production efficiency, reduces the labor intensity of workers, and the processed wave breaking board has regular shape and good stability, which provides convenience for the follow-up process.

Figure 201020246374

Description

油罐车阻浪板制造装置 Oil tanker wave breaker manufacturing device

技术领域technical field

本发明涉及自动化生产装置,具体是一种油罐车阻浪板制造装置。The invention relates to an automatic production device, in particular to a device for manufacturing a wave-stopping plate for an oil tanker.

背景技术Background technique

阻浪板是油罐车的核心零部件,一般安装在油罐车的内部,作用是防止油罐车内的液体在油罐车行驶时产生波浪,避免由波浪产生的翻车、追尾等严重交通事故。目前油罐车阻浪板的生产过程包括剪板、平板对焊、等离子切割内圆、冲压成形、等离子切割外圆、阻板和围板焊接。其中,阻板和围板焊接工艺流程包括检查周长、阻板和围板拼接、焊接、焊缝清理、打磨、检查、验收及转序。The anti-wave board is the core component of the tanker. It is generally installed inside the tanker. Its function is to prevent the liquid in the tanker from generating waves when the tanker is driving, and to avoid serious traffic accidents such as rollover and rear-end collisions caused by waves. . At present, the production process of tank truck wave breaker includes shearing plate, flat plate butt welding, plasma cutting inner circle, stamping forming, plasma cutting outer circle, resistance plate and coaming welding. Among them, the resistance plate and hoarding welding process includes inspection of perimeter, resistance plate and hoarding splicing, welding, weld cleaning, grinding, inspection, acceptance and transfer sequence.

在目前的整个工艺过程中,阻板、围板的焊接工艺比较难实现,一方面,阻板的尺寸和材质会发生变化;另一方面,要求阻板和围板在焊接过程中,阻板的中心与围板的中心对齐,在焊接完成之后,要求阻浪板周长误差在-8~+0mm范围内。目前该工艺过程基本采用人工焊接完成。由于在焊接时要求阻板的中心与围板的中心对齐,当阻板有的位置距离围板的相应中心线处有较大误差时,需要焊接人员在焊接过程中对其目测进行敲打修正,造成阻板和围板的扭曲变形,增大了工人的劳动强度,也产生了噪音。在整个阻板、围板焊接工艺过程中,人工焊接不能保证焊接的连续性和均匀性,造成加工出来的阻浪板形状随机,存在较大差异。而且人工焊接效率低下,焊接质量依靠工人的焊接工艺水平,使生产对人为因素的影响依赖性较大。In the current whole process, the welding process of the blocking plate and the surrounding plate is difficult to realize. On the one hand, the size and material of the blocking plate will change; on the other hand, it is required that the blocking plate and the surrounding The center of the wave breaker is aligned with the center of the coaming plate. After the welding is completed, the perimeter error of the wave breaking plate is required to be within the range of -8 ~ +0mm. At present, the process is basically completed by manual welding. Since the center of the resistance plate is required to be aligned with the center of the coaming plate during welding, when there is a large error between the position of the resistance plate and the corresponding center line of the coaming plate, the welder needs to correct it visually during the welding process. The twisting and deformation of the blocking board and the hoarding board are caused, which increases the labor intensity of the workers and also generates noise. During the entire welding process of the baffle plate and the hoarding plate, manual welding cannot guarantee the continuity and uniformity of the welding, resulting in random shapes of the processed wave baffle plates, and there are large differences. Moreover, the efficiency of manual welding is low, and the quality of welding depends on the level of welding technology of workers, which makes production more dependent on the influence of human factors.

发明内容Contents of the invention

为了克服在现有技术中存在的阻板与围板焊接过程复杂、加工之后的阻浪板形状差异较大的不足,本发明提出了一种油罐车阻浪板制造装置。In order to overcome the deficiencies in the prior art that the welding process of the baffle plate and the coaming plate is complicated, and the shape of the wave baffle plate after processing is quite different, the present invention proposes a manufacturing device for the wave baffle plate of an oil tanker.

本发明包括底板、定位及夹紧机构、进料机构、围板成形机构和焊接机构;其中,进料机构位于底板的圆弧形边缘处;定位及夹紧机构安装在底板中部,并位于进料机构一侧;围板成形机构和焊接机构分别位于定位及夹紧机构的一侧,被固定在底板上。其中,The invention includes a bottom plate, a positioning and clamping mechanism, a feeding mechanism, a coaming forming mechanism and a welding mechanism; wherein, the feeding mechanism is located at the arc-shaped edge of the bottom plate; the positioning and clamping mechanism is installed in the middle of the bottom plate, and is located One side of the material mechanism; the coaming forming mechanism and the welding mechanism are respectively located on one side of the positioning and clamping mechanism, and are fixed on the bottom plate. in,

定位及夹紧机构包括气缸、支撑架、上圆盘、夹紧块、支撑块、下圆盘、齿轮、定位块组件、连接轴套、连接轴、下端盖和主轴;气缸固定在支撑架的悬臂梁端头处上表面;上圆盘固定在支撑架的悬臂梁端头处下表面;气缸与上圆盘同轴;夹紧块固定在上圆盘的下表面;减速箱位于夹紧块下方,固定在底板上;主轴的一端通过下轴套与底板连接,另一端通过上轴套与下圆盘连接;齿轮安装在主轴上,位于上轴套和减速箱之间,并与减速箱齿轮配合;定位块组件固定在下圆盘上;两个支撑块平行的放置在下圆盘的上表面,并使夹紧块位于两个支撑块之间;夹紧块和支撑块的半圆环与对应的阻板的波浪槽相切;The positioning and clamping mechanism includes a cylinder, a support frame, an upper disc, a clamping block, a support block, a lower disc, a gear, a positioning block assembly, a connecting sleeve, a connecting shaft, a lower end cover and a main shaft; the cylinder is fixed on the support frame. The upper surface at the end of the cantilever beam; the upper disc is fixed on the lower surface at the end of the cantilever beam of the support frame; the cylinder is coaxial with the upper disc; the clamping block is fixed on the lower surface of the upper disc; the reduction box is located on the clamping block The bottom is fixed on the bottom plate; one end of the main shaft is connected to the bottom plate through the lower bushing, and the other end is connected to the lower disc through the upper bushing; the gear is installed on the main shaft, located between the upper bushing and the reduction box, and connected to the reduction box The gears are matched; the positioning block assembly is fixed on the lower disc; the two supporting blocks are placed on the upper surface of the lower disc in parallel, and the clamping block is located between the two supporting blocks; the semicircular ring of the clamping block and the supporting block is aligned with the The corrugated grooves of the corresponding resistance plate are tangent;

进料机构包括进料架和一组套筒组件;进料架为弧形板,该弧形板曲率与底板的曲率一致;各套筒组件均匀分布在弧形板一端端面上。The feeding mechanism includes a feeding frame and a set of sleeve assemblies; the feeding frame is an arc plate whose curvature is consistent with that of the bottom plate; each sleeve assembly is evenly distributed on one end surface of the arc plate.

围板成形机构包括底座、轧辊组件、辊轮电机、丝杠支承座、连接板、底座丝杠和底座电机;其中,轧辊组件包括固定辊轮、移动辊轮、气缸、支撑板电机、支撑杆、支撑板、辊轮基座和支撑板丝杠;底座丝杠安装在底座上表面中心处的凹槽内;电机固定安装在底座一端端面,并与底座丝杠连接;在底座上表面、底座丝杠两侧固定有导轨,其中一侧导轨的截面为矩形,另一侧导轨的截面为三角形;辊轮基座的连接板固定在底座上表面,并与辊轮基座的下水平板连接;固定辊轮分为两段,其上段安装在辊轮基座上水平板的下表面,下段固定在辊轮基座下水平板的上表面;固定辊轮的连接轴一端与气缸的输出轴连接;支撑板位于辊轮基座内,并且支撑板两端的耳片分别与辊轮基座上水平板表面的条形通孔和辊轮基座下水平板表面的条形槽间隙配合;两根移动辊轮位于辊轮基座内,被安装在固定辊轮和支撑板之间,并分列于固定辊轮的两侧;移动辊轮的一端通过辊轮轴套与辊轮电机输出轴连接,另一端安装在辊轮基座下水平板条形槽内滑块的轴承孔内;两个气缸分别安装在辊轮基座上水平板表面的条形通孔内,并与支撑板上端的连接耳片固连在一起;支撑杆的一端与支撑板连接,另一端位于辊轮基座支板上的直线运动轴承内;支撑杆与支撑板和辊轮基座支板之间相互垂直;支撑板丝杠的一端亦通过支撑板与支撑板连接,另一端通过联轴器与支撑板电机连接。The coaming forming mechanism includes a base, a roller assembly, a roller motor, a screw support seat, a connecting plate, a base screw and a base motor; wherein, the roller assembly includes a fixed roller, a moving roller, an air cylinder, a support plate motor, and a support rod , support plate, roller base and support plate lead screw; the base lead screw is installed in the groove at the center of the upper surface of the base; the motor is fixedly installed on one end of the base and connected with the lead screw of the base; There are guide rails fixed on both sides of the lead screw, one side of which has a rectangular section and the other side has a triangular section; the connecting plate of the roller base is fixed on the upper surface of the base and connected with the lower horizontal plate of the roller base; The fixed roller is divided into two sections, the upper section is installed on the lower surface of the horizontal plate on the roller base, and the lower section is fixed on the upper surface of the horizontal plate under the roller base; one end of the connecting shaft of the fixed roller is connected with the output shaft of the cylinder; The support plate is located in the roller base, and the lugs at both ends of the support plate are respectively matched with the strip-shaped through holes on the surface of the horizontal plate on the roller base and the strip-shaped grooves on the surface of the horizontal plate under the roller base; two moving rollers The roller is located in the roller base, installed between the fixed roller and the support plate, and arranged on both sides of the fixed roller; one end of the moving roller is connected to the output shaft of the roller motor through the roller bushing, and the other end It is installed in the bearing hole of the slider in the strip-shaped groove of the horizontal plate under the roller base; the two cylinders are respectively installed in the strip-shaped through holes on the surface of the horizontal plate on the roller base, and are fixed with the connecting lugs on the top of the support plate. connected together; one end of the support rod is connected to the support plate, and the other end is located in the linear motion bearing on the support plate of the roller base; the support rod, the support plate and the support plate of the roller base are perpendicular to each other; the screw of the support plate One end is also connected with the support plate through the support plate, and the other end is connected with the support plate motor through the coupling.

焊接机构包括水平基座驱动电机、焊接机构驱动电机、减速器电机、焊枪、焊接机构导轨、垂直基座移动导轨、焊接机构丝杠、垂直基座移动丝杠、水平基座、垂直基座、减速器、摆动立柱、摆动头和手柄;垂直基座移动丝杠固定在水平基座上表面中心处,两根垂直基座移动导轨分别固定在垂直基座移动丝杠两侧,并且垂直基座移动导轨与垂直基座移动丝杠相互平行;垂直基座通过滑块安装在垂直基座移动导轨上;焊接机构丝杠固定在垂直基座一侧表面中心处,两根焊接机构导轨分别固定在焊接机构丝杠两侧,并且焊接机构丝杠与焊接机构导轨相互平行;减速器固定在焊接机构导轨的连接板上,摆动立柱通过键与减速器连接;焊枪通过摆动头与摆动立柱连接。The welding mechanism includes a horizontal base drive motor, a welding mechanism drive motor, a reducer motor, a welding torch, a welding mechanism guide rail, a vertical base moving guide rail, a welding mechanism screw, a vertical base moving screw, a horizontal base, a vertical base, Reducer, swing column, swing head and handle; the vertical base moving lead screw is fixed at the center of the upper surface of the horizontal base, two vertical base moving guide rails are respectively fixed on both sides of the vertical base moving screw, and the vertical base The moving guide rail and the moving lead screw of the vertical base are parallel to each other; the vertical base is installed on the moving guide rail of the vertical base through a slider; Both sides of the lead screw of the welding mechanism, and the lead screw of the welding mechanism and the guide rail of the welding mechanism are parallel to each other; the reducer is fixed on the connecting plate of the guide rail of the welding mechanism, and the swing column is connected with the reducer through a key; the welding torch is connected with the swing column through the swing head.

所述的夹紧块和两个支撑块均为条形半圆壳体;夹紧块固定在上圆盘的下表面,两个支撑块平行的放置在下圆盘的上表面,并且夹紧块和两个支撑块的长度分别同上圆盘和下圆盘的盘径;夹紧块和支撑块的外径均根据所夹紧的阻板波浪槽槽口处的宽度确定,使夹紧块和支撑块的半圆环与对应的阻板的波浪槽相切,并且夹紧块和支撑块的平面与阻板波浪槽槽口平齐;在夹紧块长度的对称面上开有连杆过孔;连杆的一端与上圆盘下表面固连,另一端装入夹紧块上的连杆过孔中,并且两者之间间隙配合。The clamping block and the two supporting blocks are strip-shaped semicircular shells; the clamping block is fixed on the lower surface of the upper disc, and the two supporting blocks are placed on the upper surface of the lower disc in parallel, and the clamping block and the The lengths of the two supporting blocks are the same as the diameters of the upper disc and the lower disc respectively; the outer diameters of the clamping block and the supporting block are determined according to the width of the wave slot of the clamped blocking plate, so that the clamping block and the supporting block The semi-circular ring of the block is tangent to the wave groove of the corresponding blocking plate, and the plane of the clamping block and the supporting block is flush with the notch of the wave groove of the blocking plate; there is a connecting rod through hole on the symmetrical plane of the length of the clamping block ; One end of the connecting rod is fixedly connected with the lower surface of the upper disk, and the other end is put into the connecting rod through hole on the clamping block, and the gap fits between the two.

所述的上圆盘的底盘和连接杆同轴心,并且连接杆一端为直径同上端盖内径的螺纹杆;上圆盘底盘的一个表面与夹紧块配合;在下圆盘的上表面中心两侧,对称开有挡销固定孔;在下圆盘上表面另一侧有阻板定位孔;阻板定位孔的中心线与挡销固定孔过下圆盘圆心的对称线正交;在下圆盘下表面的中心处有主轴的上轴套端盖安装凹槽;在下圆盘的上表面与阻板定位孔对称一侧,对称的排布有定位块组件的安装孔。The chassis of the upper disc and the connecting rod are coaxial, and one end of the connecting rod is a threaded rod with the same diameter as the inner diameter of the upper end cover; one surface of the upper disc chassis is matched with the clamping block; On the side, there is a stopper pin fixing hole symmetrically; on the other side of the upper surface of the lower disc, there is a stopper positioning hole; the center line of the stopper positioning hole is orthogonal to the symmetry line of the stopper fixing hole passing through the center of the lower disc; on the lower disc At the center of the lower surface, there is an installation groove for the upper shaft sleeve end cover of the main shaft; on the side where the upper surface of the lower disk is symmetrical to the positioning hole of the blocking plate, there are installation holes for the positioning block assembly symmetrically arranged.

所述的定位块组件包括定位块底座、丝杠、直线滚动导轨挡块、手轮、定位块、直线滚动导轨滑块和直线滚动导轨;定位块垂直板的内侧面为圆弧形凸面;定位块水平板的中心处有与溜板连接;溜板的四角与直线导轨挡块连接,溜板的中心处与丝杠套连接;直线滚动导轨位于定位块底座台阶凸面凹槽的两侧;在直线滚动导轨的两端均安装有直线导轨挡块;直线滚动导轨滑块安装在直线滚动导轨上,并与溜板连接;丝杠位于两个直线滚动导轨之间,并通过丝杠套与溜板连接;手轮安装在丝杠的端头,并通过手轮驱动丝杠转动。The positioning block assembly includes a positioning block base, a screw, a linear rolling guide block, a hand wheel, a positioning block, a linear rolling guide slider and a linear rolling guide; the inner surface of the vertical plate of the positioning block is an arc-shaped convex surface; the positioning The center of the horizontal plate is connected with the sliding plate; the four corners of the sliding plate are connected with the linear guide rail stoppers, and the center of the sliding plate is connected with the screw sleeve; the linear rolling guide is located on both sides of the convex groove of the step of the positioning block base; Both ends of the linear rolling guide rail are installed with linear guide rail stoppers; the linear rolling guide rail slider is installed on the linear rolling guide rail and connected with the slide plate; the screw is located between the two linear rolling guide rails, and is connected The plate is connected; the hand wheel is installed at the end of the lead screw, and the lead screw is driven to rotate through the hand wheel.

所述的辊轮基座支板的中部排布有两个直线运动轴承的安装孔;在直线运动轴承安装孔之间有支撑板电机的安装孔;辊轮基座的下水平板表面两侧开有条形槽;在该条形槽内放置有滑块;在下水平板表面一端有固定辊轮的安装槽,并且该安装槽与上水平板上的气缸输出轴过孔同心;连接板的一个表面与基座上的导轨配合:在连接板该表面一侧有与基座上的三角形导轨截面形状相同的导轨槽,连接板该表面另一侧为平面,与基座上的矩形导轨配合;The middle part of the support plate of the roller base is arranged with two installation holes for linear motion bearings; there are installation holes for the support plate motor between the installation holes of the linear motion bearings; the two sides of the lower horizontal plate surface of the roller base are opened There is a bar-shaped groove; a slider is placed in the bar-shaped groove; there is a mounting groove for fixing the roller at one end of the surface of the lower horizontal plate, and the mounting groove is concentric with the cylinder output shaft hole on the upper horizontal plate; a connecting plate The surface cooperates with the guide rail on the base: on one side of the surface of the connecting plate, there is a guide rail groove with the same cross-sectional shape as the triangular guide rail on the base, and the other side of the surface of the connecting plate is a plane, which is matched with the rectangular guide rail on the base;

所述的移动辊轮一端通过连接块与辊轮基座下水平板条形槽内滑块连接,移动辊轮的另一端通过辊轮轴套与辊轮电机输出轴连接;辊轮基座下水平板条形槽内的滑块两端分别与支撑板下端的连接耳片和连接杆轴承连接;One end of the moving roller is connected to the slider in the horizontal slat-shaped groove under the roller base through a connecting block, and the other end of the moving roller is connected to the output shaft of the roller motor through the roller bushing; the horizontal slat under the roller base The two ends of the slider in the shaped groove are respectively connected with the connecting lugs and the connecting rod bearing at the lower end of the support plate;

所述的每个套筒组件包括套筒芯轴、滚动轴承和外套筒;各套筒芯轴的一端分别固定在进料架一端端面上均匀分布的固定孔内;滚动轴承套装在套筒芯轴上,外套筒套装在滚动轴承上。Each sleeve assembly includes a sleeve mandrel, a rolling bearing and an outer sleeve; one end of each sleeve mandrel is respectively fixed in the evenly distributed fixing holes on one end surface of the feed frame; the rolling bearing is set on the sleeve mandrel On, the outer sleeve fits on the rolling bearing.

工作时,先将围板放入进料机构中,然后利用定位夹紧机构定位夹紧,当下圆盘转动时围板被拉动,由于进料机构中的套筒内部安装有轴承,套筒可以轻松转动,围板很容易地被拉动向前移动,而且套筒可以防止围板滑出进料机构。底座中的电机通过底座丝杠先将轧辊机构根据要求整体移动到设定位置,轧辊机构中的支撑板电机再通过驱动支撑板丝杠调节轧辊之间的相对位置,来修正滚压围板的轮廓。在辊压围板轮廓时,前面的轧辊由于安装轴承可以自由滚动,后面两个轧辊在轧辊电机的驱动下也转动,从而使围板在成形机构中顺利成形。整个围板成形机构是在数控系统的驱动和控制下进行工作,精确辊压出围板的轮廓。When working, put the coaming board into the feeding mechanism first, and then use the positioning and clamping mechanism to position and clamp it. When the lower disc rotates, the coaming board is pulled. Since the sleeve in the feeding mechanism is equipped with a bearing, the sleeve can Turning easily, the coaming is easily pulled to move forward, and the sleeve prevents the coaming from slipping out of the infeed mechanism. The motor in the base first moves the roll mechanism to the set position as a whole through the base screw, and the support plate motor in the roll mechanism adjusts the relative position between the rolls by driving the support plate screw to correct the rolling coaming. contour. When rolling the outline of the coaming, the front rollers can roll freely due to the installation of bearings, and the two rear rollers also rotate under the drive of the roller motor, so that the coaming is formed smoothly in the forming mechanism. The entire hoarding forming mechanism works under the drive and control of the numerical control system, and precisely rolls out the contour of the hoarding.

焊接机构在工作时,通过水平基座内的电机驱动丝杠带动垂直基座沿水平移动到指定位置,通过焊接机构驱动电机驱动丝杠将焊枪沿垂直方向移动到指定位置。通过摆动头调节焊机接头的位置,使焊枪能够在焊缝的法线方向自动沿水平方向转动,从而使焊接机构具有四个自由度,并在控制系统的控制下,能够准确调节焊枪对阻板和已成形的围板进行焊接。When the welding mechanism is working, the motor in the horizontal base drives the lead screw to drive the vertical base to move horizontally to the designated position, and the welding mechanism drives the motor to drive the lead screw to move the welding torch to the designated position in the vertical direction. Adjust the position of the welding machine joint by the swing head, so that the welding torch can automatically rotate in the horizontal direction in the normal direction of the welding seam, so that the welding mechanism has four degrees of freedom, and under the control of the control system, it can accurately adjust the resistance of the welding torch The plate and the formed coaming are welded.

本发明能够准确定位阻板和围板,保证围板中心和阻板对齐,使围板成形机构在数控系统控制下精确滚压出围板的几何形状,自动焊接机构在数控系统的控制下自动焊接阻板和围板,保证形状的一致性。本发明实现该重要零部件的自动化生产,有效提高生产效率,减轻工人的劳动强度,并且所加工的阻浪板形状规则,稳定性较好,为后续工艺提供了便利。The invention can accurately locate the blocking plate and the hoarding, ensure the alignment of the center of the hoarding and the hoarding, make the hoarding forming mechanism accurately roll out the geometric shape of the hoarding under the control of the numerical control system, and the automatic welding mechanism automatically Weld the resistance plate and the hoarding plate to ensure the consistency of shape. The invention realizes the automatic production of the important parts, effectively improves the production efficiency, reduces the labor intensity of workers, and the processed wave breaker has regular shape and good stability, which provides convenience for subsequent processes.

附图说明Description of drawings

图1是油罐车阻浪板制造装置结构示意图的主视图。Fig. 1 is the front view of the structural schematic diagram of the wave breaking plate manufacturing device for the oil tanker.

图2是油罐车阻浪板制造装置结构示意图的俯视图。Fig. 2 is a top view of the structure schematic diagram of the wave breaking plate manufacturing device for the oil tanker.

图3是油罐车阻浪板制造装置结构示意图的右视图。Fig. 3 is a right view of the structure schematic diagram of the tank truck wave breaking plate manufacturing device.

图4是定位及夹紧机构的左视图。Figure 4 is a left side view of the positioning and clamping mechanism.

图5是定位及夹紧机构的右视图。Fig. 5 is a right side view of the positioning and clamping mechanism.

图6是定位及夹紧机构的俯视图。Fig. 6 is a top view of the positioning and clamping mechanism.

图7是上圆盘的主视图。Fig. 7 is a front view of the upper disk.

图8是夹紧块的俯视图。Figure 8 is a top view of the clamping block.

图9是夹紧块的A-A剖视图。Fig. 9 is an A-A sectional view of the clamping block.

图10是阻板定位夹紧剖视图。Fig. 10 is a cross-sectional view of the blocking plate positioning and clamping.

图11是下圆盘的俯视图。Figure 11 is a top view of the lower disc.

图12是下圆盘的上视图。Figure 12 is a top view of the lower disc.

图13是连接轴套的剖视图。Fig. 13 is a sectional view of the connecting sleeve.

图14是连接轴的剖视图。Fig. 14 is a sectional view of the connecting shaft.

图15是圆形定位块组件的俯视图。Figure 15 is a top view of the circular positioning block assembly.

图16是圆形定位块组件的侧视图。Figure 16 is a side view of the circular positioning block assembly.

图17是定位块的轴测图。Figure 17 is an isometric view of a positioning block.

图18是主轴的主视图。Fig. 18 is a front view of the main shaft.

图19是进料机构的轴测图。Figure 19 is a perspective view of the feeding mechanism.

图20是进料机构的主视图。Fig. 20 is a front view of the feeding mechanism.

图21是进料机构中套筒组件的剖视图。Figure 21 is a cross-sectional view of the sleeve assembly in the feed mechanism.

图22是围板成形机构的主视图。Fig. 22 is a front view of the panel forming mechanism.

图23是围板成形机构的俯视图。Fig. 23 is a top view of the shroud forming mechanism.

图24是围板成形机构的右视图。Fig. 24 is a right side view of the shroud forming mechanism.

图25是辊轮机构的后视图。Figure 25 is a rear view of the roller mechanism.

图26是辊轮机构的俯视图。Figure 26 is a top view of the roller mechanism.

图27是支撑板的后视图。Figure 27 is a rear view of the support plate.

图28是辊轮基座的主视图。Fig. 28 is a front view of the roller base.

图29是辊轮基座的A-A剖视图。Fig. 29 is an A-A sectional view of the roller base.

图30是辊轮基座的俯视图。Figure 30 is a top view of the roller base.

图31是辊轮基座连接板的主视图。Figure 31 is a front view of the roller base connecting plate.

图32是自动焊接机构的主视图。Fig. 32 is a front view of the automatic welding mechanism.

图33是自动焊接机构的A-A剖视图。Fig. 33 is an A-A sectional view of the automatic welding mechanism.

图34是焊枪机构的主视图。Fig. 34 is a front view of the torch mechanism.

图35是摆动立柱的轴测图。Figure 35 is an isometric view of the swing column.

图36是摆动头的轴测图。图中:Figure 36 is an isometric view of the swing head. In the picture:

1.围板成形机构 2.进料机构 3.定位及夹紧机构 4.自动焊接机构5.定位及夹紧机构气缸 6.支撑架 7.上圆盘 8.夹紧块 9.定位销10.支撑块 11.下圆盘 12.齿轮 13.丝杠 14.直线滚动导轨挡块15.手轮 16.定位块 17.减速箱 18.电机 19.导轨滑块 20.导轨21.套筒组件 22.进料架 23.轴承 24.弹性挡圈 25.轴承内套筒 26.芯轴27.轴承外套筒 28.底座 29.固定辊轮 30.移动辊轮 31.支撑板 32.辊轮基座33.气缸 34.辊轮电机 35.丝杠支撑座 36.连接板 37.底座丝杠 38.底座电机39.支撑板电机 40.支撑杆 41.支撑板丝杆 42.水平基座 43.水平基座驱动电机44.垂直基座 45.焊接机构驱动电机 46.焊接机构导轨 47.减速器电机48.焊接机构减速器 49.摆动立柱 50.手柄 51.摆动头 52.焊枪53.垂直基座移动导轨 54.焊接机构丝杠 55.垂直基座移动丝杠 56.底板57.连接轴 58.连接轴套 59.定位块组件 60.下端盖 61.主轴1. Coaming forming mechanism 2. Feeding mechanism 3. Positioning and clamping mechanism 4. Automatic welding mechanism 5. Positioning and clamping mechanism cylinder 6. Support frame 7. Upper disc 8. Clamping block 9. Positioning pin 10 .Support block 11. Lower disc 12. Gear 13. Lead screw 14. Linear rolling guide block 15. Hand wheel 16. Positioning block 17. Gear box 18. Motor 19. Guide rail slider 20. Guide rail 21. Sleeve assembly 22. Feed frame 23. Bearing 24. Elastic ring 25. Bearing inner sleeve 26. Mandrel 27. Bearing outer sleeve 28. Base 29. Fixed roller 30. Moving roller 31. Support plate 32. Roller Base 33. Cylinder 34. Roller motor 35. Lead screw support seat 36. Connecting plate 37. Base screw 38. Base motor 39. Support plate motor 40. Support rod 41. Support plate screw 42. Horizontal base 43 .Horizontal base drive motor 44. Vertical base 45. Welding mechanism drive motor 46. Welding mechanism guide rail 47. Reducer motor 48. Welding mechanism reducer 49. Swing column 50. Handle 51. Swing head 52. Welding torch 53. Vertical Base moving guide rail 54. Welding mechanism lead screw 55. Vertical base moving lead screw 56. Bottom plate 57. Connecting shaft 58. Connecting sleeve 59. Positioning block assembly 60. Lower end cover 61. Spindle

具体实施方式Detailed ways

本实施例是一种油罐车阻浪板制造装置,包括底板56、定位及夹紧机构3、进料机构2、围板成形机构1和自动焊接机构4。This embodiment is a manufacturing device for a wave breaker for an oil tanker, including a bottom plate 56 , a positioning and clamping mechanism 3 , a feeding mechanism 2 , a coaming forming mechanism 1 and an automatic welding mechanism 4 .

如图1~3所示,底板56呈L形状,一个边为圆弧形。圆弧形的进料机构2安装在底板56的圆弧形边缘处。在底板56中部有凹槽,定位及夹紧机构3安装在凹槽内,并位于进料机构2一侧。围板成形机构1和自动焊接机构4分别位于定位及夹紧机构3的一侧,被固定在底板56上。As shown in FIGS. 1 to 3 , the bottom plate 56 is L-shaped, and one side is arc-shaped. The arc-shaped feeding mechanism 2 is installed at the arc-shaped edge of the bottom plate 56 . There is a groove in the middle of the bottom plate 56, and the positioning and clamping mechanism 3 is installed in the groove, and is located at the side of the feeding mechanism 2. The coaming forming mechanism 1 and the automatic welding mechanism 4 are located on one side of the positioning and clamping mechanism 3 respectively, and are fixed on the bottom plate 56 .

如图4~6所示。定位及夹紧机构3包括气缸5、支撑架6、上圆盘7、夹紧块8、定位销9、两个支撑块10、下圆盘11、定位块组件59、连接轴套57、连接轴58和下端盖60。气缸5固定在支撑架6的悬臂梁端头处上表面;上圆盘7通过连接轴套固定在支撑架6的悬臂梁端头处下表面;气缸5与上圆盘7同轴。夹紧块8固定在上圆盘7的下表面。减速箱17位于夹紧块8下方,固定在底板56上。主轴61的一端通过下轴套与底板56连接,另一端通过上轴套与下圆盘11连接;齿轮12安装在主轴61上,位于上轴套和减速箱17之间,并与减速箱齿轮配合。定位块组件59固定在下圆盘11上。两个支撑块10平行的放置在下圆盘11的上表面,并使夹紧块8位于两个支撑块10之间;夹紧块8和支撑块10的半圆环与对应的阻板的波浪槽相切。As shown in Figure 4-6. The positioning and clamping mechanism 3 includes a cylinder 5, a support frame 6, an upper disc 7, a clamping block 8, a positioning pin 9, two support blocks 10, a lower disc 11, a positioning block assembly 59, a connecting sleeve 57, a connecting Shaft 58 and lower end cap 60. The cylinder 5 is fixed on the upper surface of the end of the cantilever beam of the support frame 6; the upper disc 7 is fixed on the lower surface of the end of the cantilever beam of the support frame 6 through a connecting bush; the cylinder 5 is coaxial with the upper disc 7. The clamping block 8 is fixed on the lower surface of the upper disc 7 . The reduction box 17 is located below the clamping block 8 and is fixed on the base plate 56 . One end of the main shaft 61 is connected with the bottom plate 56 through the lower bushing, and the other end is connected with the lower disc 11 through the upper bushing; the gear 12 is installed on the main shaft 61, between the upper bushing and the reduction box 17, and is connected with the reduction box gear Cooperate. The positioning block assembly 59 is fixed on the lower disc 11 . Two supporting blocks 10 are placed on the upper surface of the lower disc 11 in parallel, and the clamping block 8 is positioned between the two supporting blocks 10; the semi-circular ring of the clamping block 8 and the supporting block 10 and the wave of the corresponding blocking plate Slot tangent.

如图5所示,定位及夹紧机构中的支撑架6呈倒L形,由立柱和悬臂梁焊接而成;立柱和横梁均为框板结构。在悬臂梁端头的中心线上开有阶梯通孔;该阶梯孔的上部用于安装气缸法兰,双作用式气缸5通过法兰固定在悬臂梁的表面;该阶梯孔的下部为气缸5输出轴的过孔;气缸5的输出轴的一端与连接轴套57通过螺纹连接。As shown in Figure 5, the support frame 6 in the positioning and clamping mechanism is in an inverted L shape and is welded by a column and a cantilever beam; both the column and the beam are frame plate structures. A stepped through hole is opened on the center line of the end of the cantilever beam; the upper part of the stepped hole is used to install the cylinder flange, and the double-acting cylinder 5 is fixed on the surface of the cantilever beam through the flange; the lower part of the stepped hole is the cylinder 5 The through hole of the output shaft; one end of the output shaft of the cylinder 5 is threadedly connected with the connecting sleeve 57 .

如图14所示,连接轴57由底盘和薄壁套筒焊接而成。在连接轴57套筒的内孔为螺纹孔,该螺纹孔的内径同气缸5输出轴的外径。连接轴57底盘盘面的边缘分布有与连接轴套58连接的螺纹孔;连接轴57通过该螺纹孔与连接轴套58的一端端面固连。As shown in Figure 14, the connecting shaft 57 is welded by the chassis and the thin-walled sleeve. The inner hole of connecting shaft 57 sleeves is a threaded hole, and the inner diameter of this threaded hole is the same as the outer diameter of cylinder 5 output shafts. The edge of the chassis surface of the connecting shaft 57 is distributed with threaded holes connected with the connecting shaft sleeve 58;

如图15所示,连接轴套58为中空回转体。连接轴套58的外径同连接轴57底盘的直径。连接轴套58的内孔为阶梯孔,并且该连接轴两端的内径均同所选用的圆锥滚子轴承的直径;连接轴套58中部小内径孔的端面形成了圆锥滚子轴承的安装轴肩,用于对圆锥滚子轴承的限位。连接轴套58两端端面的外缘处均分布有连接螺孔。As shown in Figure 15, the connecting sleeve 58 is a hollow rotating body. The outer diameter of connecting axle sleeve 58 is the same as the diameter of connecting shaft 57 chassis. The inner hole of the connecting shaft sleeve 58 is a stepped hole, and the inner diameters of both ends of the connecting shaft are the same as the diameter of the selected tapered roller bearing; the end face of the small inner diameter hole in the middle of the connecting shaft sleeve 58 forms the installation shoulder of the tapered roller bearing , used to limit tapered roller bearings. Connecting screw holes are distributed on the outer edges of the two ends of the connecting shaft sleeve 58 .

下端盖60为圆形板,外径与连接轴套58的外径,在下端盖60端面的外缘处分布有与连接轴套58连接的螺孔;在下端盖60的中心有上圆盘7连接杆的过孔。下端盖60与连接轴套58的另一个端面通过螺钉固连。上端盖是圆环形套筒,其外径同连接轴套58两端内孔的孔径,上端盖的内孔与上圆盘7连接杆螺纹端配合。The lower end cover 60 is a circular plate, the outer diameter of which is the same as the outer diameter of the connecting sleeve 58, and the outer edge of the end surface of the lower end cover 60 is distributed with screw holes connected to the connecting sleeve 58; the center of the lower end cover 60 has an upper disc 7 Vias for connecting rods. The lower end cover 60 is fixedly connected with the other end surface of the connecting sleeve 58 by screws. The upper end cap is an annular sleeve, and its outer diameter is the same as the aperture of the endoporus at 58 two ends of the connecting axle sleeve, and the endoporus of the upper end cap cooperates with the 7 connecting rod threaded ends of the upper disc.

如图7所示,上圆盘7由底盘和连接杆焊接而成,底盘和连接杆同轴心,并且连接杆一端为螺纹杆。连接杆的外圆周表面呈阶梯状,在连接杆与底盘连接处形成了轴肩;并且连接杆一端为直径同上端盖内径的螺纹杆。上圆盘7底盘的一个表面与夹紧块8配合,并且在上圆盘7底盘的表面有螺纹连接孔。As shown in Figure 7, the upper disc 7 is welded by the chassis and the connecting rod, the chassis and the connecting rod are concentric, and one end of the connecting rod is a threaded rod. The outer peripheral surface of the connecting rod is stepped, and a shaft shoulder is formed at the junction of the connecting rod and the chassis; and one end of the connecting rod is a threaded rod with the same diameter as the inner diameter of the upper end cover. A surface of the last disc 7 chassis cooperates with the clamping block 8, and there are threaded connection holes on the surface of the last disc 7 chassis.

如图11、12所示,在下圆盘11的上表面中心两侧,对称开有挡销固定孔;在下圆盘11上表面另一侧有阻板定位孔;阻板定位孔的中心线与挡销固定孔过下圆盘11圆心的对称线正交。在下圆盘11下表面的中心处开有凹槽,用于安装主轴61的上轴套端盖,以实现对下圆盘11的支撑。在下圆盘11的上表面与阻板定位孔对称一侧,对称的排布有四个螺纹孔,用于与定位块组件59固连。As shown in Figures 11 and 12, on both sides of the center of the upper surface of the lower disc 11, there are stopper pin fixing holes symmetrically; on the other side of the upper surface of the lower disc 11, there are positioning holes for the blocking plate; the center line of the positioning hole of the blocking plate is in line with the The line of symmetry crossing the center of circle of the lower disk 11 in the retaining pin fixing hole is orthogonal. A groove is formed at the center of the lower surface of the lower disc 11 for mounting the upper sleeve end cover of the main shaft 61 to support the lower disc 11 . On the side where the upper surface of the lower disk 11 is symmetrical to the positioning hole of the blocking plate, there are four threaded holes symmetrically arranged for fixed connection with the positioning block assembly 59 .

挡销是一个小圆柱体,直径略小于下圆盘11的挡销固定孔直径,将其插入下圆盘11的挡销固定孔内,用于对支撑块10的限位。定位销9也是一个小圆柱体,直径略小于下圆盘11的阻板定位孔直径。当阻板被放置在支撑块10上时,定位销9通过阻板上的定位孔插入下圆盘11的阻板定位孔,进而对阻板进行位置定位。Stop pin is a small cylinder, diameter is slightly smaller than the stop pin fixing hole diameter of lower disc 11, it is inserted in the stop pin fixing hole of lower disc 11, is used for the spacing of support block 10. Positioning pin 9 is also a small cylinder, and its diameter is slightly smaller than the resistance plate positioning hole diameter of lower disc 11. When the blocking plate is placed on the support block 10, the positioning pin 9 is inserted into the blocking plate positioning hole of the lower disc 11 through the positioning hole on the blocking plate, thereby positioning the blocking plate.

上圆盘7和下圆盘11的盘径根据阻板的尺寸和装置的空间确定。The disc diameters of the upper disc 7 and the lower disc 11 are determined according to the size of the blocking plate and the space of the device.

如图8~10所示,夹紧块8和两个支撑块10均为条形半圆壳体;夹紧块8和支撑块10的外径均根据所夹紧的阻板波浪槽槽口处的宽度确定,使夹紧块8和支撑块10的半圆环与对应的阻板的波浪槽相切,并且夹紧块8和支撑块10的平面与阻板波浪槽槽口平齐,以使夹紧块8和支撑块10能够对阻板施力。夹紧块8固定在上圆盘7的下表面,两个支撑块10平行的放置在下圆盘11的上表面,并且夹紧块8和两个支撑块10的长度分别同上圆盘7和圆盘11的盘径。两个支撑块10分别通过挡销定位。在夹紧块8长度的对称面上开有连杆过孔,并且该连杆过孔位于夹紧块的中心线上;将一根一端有外螺纹的连杆穿过该连接孔,并使连杆的螺纹端与上圆盘7下表面的螺纹孔配合;夹紧块8与上圆盘7之间能够产生转动,使夹紧块8能对阻板定位和夹紧。连杆与夹紧块8配合端的端头埋在夹紧块8的壳体壁内。As shown in Figures 8-10, the clamping block 8 and the two supporting blocks 10 are strip-shaped semicircular shells; The width of the clamping block 8 and the support block 10 are determined so that the semicircular rings of the clamping block 8 and the supporting block 10 are tangent to the wave groove of the corresponding blocking plate, and the planes of the clamping block 8 and the supporting block 10 are flush with the notch of the wave groove of the blocking plate, so as to The clamping block 8 and the support block 10 are able to apply force to the blocking plate. The clamping block 8 is fixed on the lower surface of the upper disc 7, and the two support blocks 10 are placed on the upper surface of the lower disc 11 in parallel, and the lengths of the clamping block 8 and the two support blocks 10 are the same as those of the upper disc 7 and the circle respectively. Disc diameter of disc 11. The two support blocks 10 are respectively positioned by stop pins. Have a connecting rod through hole on the symmetrical plane of clamping block 8 length, and this connecting rod through hole is positioned at the center line of clamping block; A connecting rod that one end has external thread passes through this connecting hole, and makes The threaded end of the connecting rod cooperates with the threaded hole on the lower surface of the upper disc 7; rotation can occur between the clamping block 8 and the upper disc 7, so that the clamping block 8 can position and clamp the blocking plate. The end of the joint end of the connecting rod and the clamping block 8 is buried in the housing wall of the clamping block 8 .

如图15、16所示,定位块组件59包括定位块底座、丝杠13、直线滚动导轨挡块14、手轮15、定位块16、直线滚动导轨滑块19和直线滚动导轨20。定位块底座是表面为阶梯状的矩形板块,在阶梯凸面的中心处开有凹槽;在定位块底座阶梯凹面上对称的分布有四个用于与下圆盘11连接的螺纹孔。手轮15、丝杠13、圆形定位块16均安装在定位块底座上。As shown in FIGS. 15 and 16 , the positioning block assembly 59 includes a positioning block base, a lead screw 13 , a linear rolling guide block 14 , a hand wheel 15 , a positioning block 16 , a linear rolling guide slider 19 and a linear rolling guide 20 . The positioning block base is a stepped rectangular plate with a groove at the center of the stepped convex surface; four threaded holes for connecting with the lower disc 11 are symmetrically distributed on the stepped concave surface of the positioning block base. Handwheel 15, leading screw 13, circular positioning block 16 are all installed on the positioning block base.

如图17所示,定位块16呈“L”形。在定位块16垂直板的内侧面圆弧形凸面,形成了与阻板定位凹槽配合的定位面。定位块16的水平板为方形,其中心处有与溜板连接的螺纹孔。As shown in FIG. 17 , the positioning block 16 is in an "L" shape. The arc-shaped convex surface on the inner surface of the vertical plate of the positioning block 16 forms a positioning surface that cooperates with the positioning groove of the blocking plate. The horizontal plate of positioning block 16 is a square, and the threaded hole that is connected with slide plate is arranged at its center.

溜板是一块方板,与定位块16的水平板等大。溜板的四角分布有与直线导轨挡块14连接的螺孔;溜板的中心处排布有二个螺纹孔,用于与丝杠套连接;在该丝杠套连接孔之间有与定位块16连接的螺纹孔,通过溜板带动定位块16一体移动。Sliding plate is a square plate, is big with the horizontal plate of positioning block 16. The four corners of the sliding plate are distributed with screw holes connected with the linear guide rail block 14; the center of the sliding plate is arranged with two threaded holes for connecting with the screw sleeve; between the connecting holes of the screw sleeve there are positioning The threaded hole that block 16 connects drives positioning block 16 to move integrally by slide plate.

一对直线滚动导轨20、直线滚动导轨挡块14和直线滚动导轨滑块19均为外购件。直线滚动导轨20安装在定位块底座台阶凸面凹槽的两侧;在直线滚动导轨20的两端均安装有直线导轨挡块14;直线滚动导轨滑块19安装在直线滚动导轨20上,并与溜板四角通过螺钉连接。丝杠13位于两个直线滚动导轨20之间,并通过丝杠套与溜板连接。手轮15安装在丝杠13的端头,并通过手轮15驱动丝杠转动。A pair of linear rolling guide rails 20, linear rolling guide rail block 14 and linear rolling guide rail slide block 19 are purchased parts. The linear rolling guide rail 20 is installed on both sides of the convex surface groove of the step of the positioning block base; linear guide rail stoppers 14 are installed at both ends of the linear rolling guide rail 20; the linear rolling guide rail slider 19 is installed on the linear rolling guide rail 20, and The four corners of the slide plate are connected by screws. The leading screw 13 is located between the two linear rolling guides 20, and is connected with the slide plate through the leading screw sleeve. The handwheel 15 is installed on the end of the leading screw 13, and the leading screw is driven to rotate through the handwheel 15.

如图4所示,主轴61,支撑下圆盘11,固定在底板56的中部。主轴61的上端通过轴套与下圆盘11连接。As shown in FIG. 4 , the main shaft 61 , which supports the lower disk 11 , is fixed at the middle of the bottom plate 56 . The upper end of the main shaft 61 is connected with the lower disc 11 through a shaft sleeve.

如图18所示,主轴61为阶梯轴,两段不同的轴径分别同圆锥滚子轴承和齿轮12的内径。在安装圆锥滚子轴承的大直径轴段中部,有径向凸出的轴承定位轴肩,一对圆锥滚子轴承分别安装在轴承定位轴肩两端的主轴上;圆锥滚子轴承外套装有下轴套,并且两者之间紧密配合;上轴套和齿轮12均套装在主轴61的小直径轴段,并且齿轮12位于主轴61中部、上轴套与下轴套之间。两个圆锥滚子轴承的端面分别通过上端盖和下轴套的端盖限位。齿轮12与主轴61之间为键连接。圆锥滚子轴承能够保证主轴61能够随主轴61上的齿轮12转动而圆锥滚子轴承外表面的下轴套不转动。As shown in FIG. 18 , the main shaft 61 is a stepped shaft, and two sections of different shaft diameters are respectively the same as the inner diameters of the tapered roller bearing and the gear 12 . In the middle of the large-diameter shaft section where the tapered roller bearing is installed, there is a radially protruding bearing positioning shoulder, and a pair of tapered roller bearings are respectively installed on the main shaft at both ends of the bearing positioning shoulder; the outer sleeve of the tapered roller bearing has the following The shaft sleeve, and the two are closely matched; the upper shaft sleeve and the gear 12 are set on the small diameter shaft section of the main shaft 61, and the gear 12 is located in the middle of the main shaft 61, between the upper shaft sleeve and the lower shaft sleeve. The end surfaces of the two tapered roller bearings are respectively limited by the upper end cover and the end cover of the lower shaft sleeve. There is a key connection between the gear 12 and the main shaft 61 . The tapered roller bearing can ensure that the main shaft 61 can rotate with the gear 12 on the main shaft 61 and the lower bushing on the outer surface of the tapered roller bearing does not rotate.

主轴61的连接轴套分为下轴套和上轴套。安装在圆锥滚子轴承外表面的下轴套和安装在主轴61小直径轴段的上轴套结构相同,均由一个端盖和固定在端盖一侧表面的圆筒壳体组成。下轴套为定位及夹紧机构提供了固定支撑,下轴套的内径同圆锥滚子轴承外径,下轴套端盖的直径同底板56中部凹槽的直径。上轴套的内径同主轴61的小直径,上轴套端盖的直径同在下圆盘11下表面凹槽的直径。The connecting shaft sleeve of the main shaft 61 is divided into a lower shaft sleeve and an upper shaft sleeve. The lower shaft sleeve installed on the outer surface of the tapered roller bearing has the same structure as the upper shaft sleeve installed on the small-diameter shaft section of the main shaft 61, and is composed of an end cover and a cylindrical shell fixed on one side of the end cover. The lower shaft sleeve provides fixed support for the positioning and clamping mechanism. The inner diameter of the lower shaft sleeve is the same as the outer diameter of the tapered roller bearing, and the diameter of the lower shaft sleeve end cap is the same as that of the bottom plate 56 middle groove. The inner diameter of the upper axle sleeve is the same as the minor diameter of the main shaft 61, and the diameter of the upper axle sleeve end cap is the same as the diameter of the groove on the lower surface of the lower disc 11.

使用时,将阻板放置在下圆盘11上,根据阻板的波纹和形状,调整支撑块10的摆放位置支撑阻板,而后定位销9插入阻板的定位孔中,对阻板做位置固定,调整阻板的位置,使阻板的定位凹槽对准圆形定位块16。上圆盘7在气缸5的驱动下向下移动,利用夹紧块8压紧阻板。启动电机18。电机18通过二级减速箱17带动主轴61上的齿轮12转动,从而带动主轴和下圆盘11转动。最后实现了阻板的定位及夹紧和下圆盘的自动转动。When in use, place the blocking plate on the lower disc 11, adjust the position of the support block 10 to support the blocking plate according to the corrugation and shape of the blocking plate, and then insert the positioning pin 9 into the positioning hole of the blocking plate to position the blocking plate Fix and adjust the position of the blocking plate so that the positioning groove of the blocking plate is aligned with the circular positioning block 16. The upper disk 7 moves downward under the drive of the cylinder 5, and the clamping block 8 is used to press the blocking plate. Start motor 18. The motor 18 drives the gear 12 on the main shaft 61 to rotate through the secondary reduction box 17, thereby driving the main shaft and the lower disc 11 to rotate. Finally, the positioning and clamping of the blocking plate and the automatic rotation of the lower disc are realized.

本实施例的进料机构2包括进料架22和套筒组件21。其中,套筒组件21包括轴承23,弹性挡圈24,轴承内套筒25,芯轴26和轴承外套筒27。The feeding mechanism 2 of this embodiment includes a feeding frame 22 and a sleeve assembly 21 . Wherein, the sleeve assembly 21 includes a bearing 23 , a circlip 24 , a bearing inner sleeve 25 , a mandrel 26 and a bearing outer sleeve 27 .

如图19~21所示,进料架22为有厚度的弧形板,该弧形板曲率与底板56的曲率一致。弧形板的一端端面固定在底板56圆弧边的边缘处。弧形板的另一端端面上均匀分布有8个套筒芯轴26的固定孔。将套筒芯轴26一端分别固定在进料架22的固定孔内;在固定后的套筒芯轴26上套装有滚动轴承23,并通过轴承内套筒25和弹性挡圈24对滚动轴承23轴向限位。在滚动轴承23外套装有外套筒27。本实施例中,滚动轴承23采用深沟球滚动轴承。本实施例的进料架22采用弧形结构,以便于围板的放置和进料。进料时,围板从进料架22一端开始,沿外套筒27的外表面逐渐向进料架22另一端运动,实现围板的输送。As shown in FIGS. 19-21 , the feeding frame 22 is a thick arc-shaped plate, and the curvature of the arc-shaped plate is consistent with the curvature of the bottom plate 56 . One end face of the arc plate is fixed on the edge of the arc edge of the base plate 56 . Eight fixing holes for the sleeve mandrel 26 are evenly distributed on the other end surface of the arc-shaped plate. One end of the sleeve mandrel 26 is respectively fixed in the fixing hole of the feed frame 22; a rolling bearing 23 is set on the fixed sleeve mandrel 26, and the bearing inner sleeve 25 and the elastic retaining ring 24 are used to couple the rolling bearing 23 shaft to the limit. An outer sleeve 27 is fitted around the rolling bearing 23 . In this embodiment, the rolling bearing 23 is a deep groove ball rolling bearing. The feeding frame 22 of this embodiment adopts an arc-shaped structure, so as to facilitate the placement and feeding of the coaming. When feeding, the coaming starts from one end of the feeding frame 22 and gradually moves to the other end of the feeding frame 22 along the outer surface of the outer sleeve 27 to realize the conveying of the coaming.

如图22~24所示,围板成形机构1包括底座28、轧辊组件、辊轮电机34、丝杠支承座35、连接板36、底座丝杠37和底座电机38。其中,轧辊组件包括固定辊轮29、移动辊轮30、气缸33、支撑板电机39、支撑杆40、支撑板31、辊轮基座32和支撑板丝杠41。As shown in FIGS. 22-24 , the hoarding forming mechanism 1 includes a base 28 , a roller assembly, a roller motor 34 , a lead screw support 35 , a connecting plate 36 , a base screw 37 and a base motor 38 . Wherein, the roller assembly includes a fixed roller 29 , a moving roller 30 , an air cylinder 33 , a support plate motor 39 , a support rod 40 , a support plate 31 , a roller base 32 and a support plate screw 41 .

底座丝杠37安装在底座28上表面中心处的凹槽内;电机38固定安装在底座28一端端面,并通过联轴器与底座丝杠37连接。在底座28上表面、底座丝杠37两侧固定有导轨,其中一侧导轨的截面为矩形,另一侧导轨的截面为三角形。辊轮基座的连接板36固定在底座28上表面。固定辊轮29分为两段,其上段安装在辊轮基座32上水平板的下表面,下段固定在辊轮基座32下水平板的上表面。固定辊轮的连接轴一端与气缸33的输出轴连接。支撑板31位于辊轮基座32内并通过两端的连接耳片与辊轮基座32活动连接。两根移动辊轮30位于辊轮基座32内,被安装在固定辊轮29和支撑板31之间,并分列于固定辊轮29的两侧。移动辊轮30的一端通过辊轮轴套与辊轮电机34输出轴连接,另一端安装在辊轮基座32下水平板条形槽内滑块的轴承孔内。两个气缸34分别安装在辊轮基座32上水平板表面的条形通孔内,并与支撑板31上端的连接耳片固连在一起。支撑杆40的一端与支撑板31连接,另一端位于辊轮基座32支板上的直线运动轴承内;支撑杆40与支撑板31和辊轮基座32支板之间相互垂直。支撑板丝杠41的一端亦通过支撑板31与支撑板31连接,另一端通过联轴器与支撑板电机39连接。The base lead screw 37 is installed in the groove at the center of the upper surface of the base 28; the motor 38 is fixedly installed on one end surface of the base 28, and is connected with the base lead screw 37 through a coupling. Guide rails are fixed on the upper surface of the base 28 and both sides of the base screw 37, wherein the section of the guide rail on one side is rectangular, and the section of the guide rail on the other side is triangular. The connecting plate 36 of the roller base is fixed on the upper surface of the base 28 . The fixed roller 29 is divided into two sections, and its upper section is installed on the lower surface of the horizontal plate on the roller base 32, and the lower section is fixed on the upper surface of the horizontal plate under the roller base 32. One end of the connecting shaft of the fixed roller is connected with the output shaft of the air cylinder 33 . The support plate 31 is located in the roller base 32 and is movably connected with the roller base 32 through connecting lugs at both ends. Two moving rollers 30 are located in the roller base 32 , are installed between the fixed roller 29 and the support plate 31 , and are arranged on both sides of the fixed roller 29 . One end of moving roller 30 is connected with roller motor 34 output shafts by roller bushing, and the other end is installed in the bearing hole of slide block in horizontal lath-shaped groove under roller base 32. The two air cylinders 34 are respectively installed in the strip-shaped through holes on the surface of the horizontal plate on the roller base 32, and are fixedly connected with the connecting lugs on the upper end of the supporting plate 31. One end of the support rod 40 is connected with the support plate 31, and the other end is located in the linear motion bearing on the support plate of the roller base 32; the support rod 40 is perpendicular to each other between the support plate 31 and the support plate of the roller base 32. One end of the support plate screw 41 is also connected with the support plate 31 through the support plate 31 , and the other end is connected with the support plate motor 39 through a coupling.

如图28示,辊轮基座32为U型基座,由上水平板、支板和下水平板焊接而成。如图30示,上水平板的表面中心线两侧对称开有安装电机的条形通孔,在该条形通孔之间、上水平板一端有阶梯状通孔,该通孔自上水平板的上表面始,依次为气缸法兰的安装孔、气缸33输出轴过孔和连接轴套卡盘安装孔。辊轮基座32的支板中部排布有两个直线运动轴承的安装孔;在直线运动轴承安装孔之间有支撑板电机39的安装孔。如图29所示,辊轮基座32的下水平板表面两侧开有条形槽;在该条形槽内放置有滑块。在下水平板表面一端,有固定辊轮29的安装槽,并且该安装槽与上水平板上的气缸输出轴过孔同心。As shown in FIG. 28 , the roller base 32 is a U-shaped base, which is welded by an upper horizontal plate, a support plate and a lower horizontal plate. As shown in Figure 30, there are strip-shaped through-holes for installing the motor symmetrically on both sides of the surface centerline of the upper horizontal plate. Between the strip-shaped through-holes, there is a stepped through-hole at one end of the upper horizontal plate. From the upper surface of the plate, there are successively the installation holes of the cylinder flange, the through hole of the output shaft of the cylinder 33 and the installation holes of the connecting sleeve chuck. The middle part of the support plate of the roller base 32 is arranged with two installation holes for linear motion bearings; there is an installation hole for the support plate motor 39 between the installation holes of the linear motion bearings. As shown in FIG. 29 , there are bar-shaped grooves on both sides of the lower horizontal plate surface of the roller base 32 ; slide blocks are placed in the bar-shaped grooves. At one end of the lower horizontal plate surface, there is a mounting groove for the fixed roller 29, and the mounting groove is concentric with the cylinder output shaft hole on the upper horizontal plate.

如图27示,支撑板31为方形板。在支撑板31上端面和下端面均有凸出的连接耳片,并且上端面的连接耳片与辊轮基座32上水平板表面的条形通孔间隙配合,下端面的连接耳片与辊轮基座32下水平板表面的条形槽间隙配合。在支撑板31的一个表面中心处,分布有两个用于安装支撑杆40的螺纹盲孔;在两个支撑杆40安装孔之间有支撑板丝杆41的安装孔。As shown in FIG. 27 , the support plate 31 is a square plate. There are protruding connecting lugs on the upper end surface and the lower end surface of the support plate 31, and the connecting lugs on the upper end surface are matched with the strip-shaped through holes on the surface of the horizontal plate on the roller base 32. The strip-shaped grooves on the surface of the horizontal plate under the roller base 32 are clearance fit. At the center of a surface of the support plate 31 , there are two threaded blind holes for installing the support rod 40 ; between the two support rod 40 mounting holes there is a mounting hole for the support plate threaded rod 41 .

如图31示,辊轮基座的连接板36的外形及尺寸同辊轮基座32下水平板。连接板36的一个表面与基座上的导轨配合:在连接板36该表面一侧有与基座上的三角形导轨截面形状相同的导轨槽,连接板36该表面另一侧为平面,与基座上的矩形导轨配合。在连接板36的下表面中心处焊接一矩形块,便于通过螺钉连接丝杠螺母副;连接板36的上表面与辊轮基座32的下水平板螺栓连接。As shown in FIG. 31 , the shape and size of the connecting plate 36 of the roller base are the same as the lower horizontal plate of the roller base 32 . A surface of connecting plate 36 cooperates with the guide rail on the base: there is a guide rail groove identical with the triangular guide rail section shape on the base at this surface side of connecting plate 36, and this surface other side of connecting plate 36 is plane, and Fit the rectangular guide rail on the seat. A rectangular block is welded at the center of the lower surface of the connecting plate 36, which is convenient to connect the lead screw and nut pair by screws;

固定辊轮29分为上下两段,其中上段包括连接轴、连接轴套和套筒;下段为等径轴。固定辊轮29上段和下段同轴。固定辊轮29上段的连接轴一端有凸缘,该凸缘的外径同固定辊轮29下段等径轴的外径,用于支承套装在上段连接轴上的套筒;连接轴另一端端面有内螺纹孔,用于连接气缸33的输出轴。装在上段连接轴上的套筒为圆形薄壁壳体,其外径同连接轴圆盘外径。The fixed roller 29 is divided into upper and lower sections, wherein the upper section includes a connecting shaft, a connecting shaft sleeve and a sleeve; the lower section is an isometric shaft. Fixed roller 29 upper and lower sections are coaxial. There is a flange at one end of the connecting shaft on the upper section of the fixed roller 29, and the outer diameter of the flange is the same as the outer diameter of the equidiameter shaft of the lower section of the fixed roller 29, which is used to support the sleeve that is sleeved on the connecting shaft of the upper section; There is an internally threaded hole for connecting the output shaft of the cylinder 33. The sleeve installed on the connecting shaft of the upper section is a circular thin-walled shell, and its outer diameter is the same as that of the connecting shaft disk.

固定辊轮29连接轴的轴套为薄壁圆筒,在该连接轴套的一端有圆形的卡盘,该卡盘的中心有气缸输出轴的过孔;连接轴套的内径同连接轴连接杆的外径,外径同套筒的内径。The shaft sleeve of the fixed roller 29 connecting shaft is a thin-walled cylinder. There is a circular chuck at one end of the connecting shaft sleeve. The center of the chuck has a through hole for the output shaft of the cylinder; the inner diameter of the connecting shaft sleeve is the same as that of the connecting shaft connecting rod. The outer diameter is the same as the inner diameter of the sleeve.

安装时,将连接轴套的卡盘嵌装在辊轮基座32的上水平板的安装孔内,两者之间为紧配合;将连接轴套套装在连接轴的连接杆上;将套筒套装在连接轴套的外圆周上;连接轴与连接轴套之间、连接轴套与套筒之间均为间隙配合。During installation, the chuck of the connecting shaft sleeve is embedded in the installation hole of the upper horizontal plate of the roller base 32, which is a tight fit between the two; the connecting shaft sleeve is sleeved on the connecting rod of the connecting shaft; The sleeve is set on the outer circumference of the connecting shaft sleeve; the gap fits between the connecting shaft and the connecting shaft sleeve, and between the connecting shaft sleeve and the sleeve.

气缸33为外购双作用式气缸,通过法兰安装在辊轮基座32的上水平板表面一端的气缸安装孔内,用于实现固定辊轮29上部分的上下移动。Cylinder 33 is a purchased double-acting cylinder, which is installed in the cylinder mounting hole at one end of the upper horizontal plate surface of roller base 32 by a flange, and is used to move up and down on the upper part of fixed roller 29.

在移动辊轮30的一端端面有凸出的连接块,该连接块嵌入辊轮基座32下水平板条形槽内滑块的轴承孔内。在移动辊轮30的另一端端面有辊轮轴套安装孔。辊轮轴套一端安装在移动辊轮30一端的安装孔内,另一端与辊轮电机34输出轴连接;移动辊轮30通过该辊轮轴套由辊轮电机34带动旋转。There is a protruding connecting block on one end face of the moving roller 30, and the connecting block is embedded in the bearing hole of the slide block in the horizontal lath-shaped groove under the roller base 32. On the other end face of moving roller 30, there is a roller bushing mounting hole. One end of the roller bushing is installed in the mounting hole at one end of the moving roller 30, and the other end is connected with the output shaft of the roller motor 34; the moving roller 30 is driven to rotate by the roller motor 34 through the roller bushing.

辊轮基座32下水平板条形槽内的滑块为T形板,并且该滑块一端的宽度同条形槽的宽度,并且支撑板31下端的连接耳片固定在滑块该端的端面上;在滑块另一端的板中心有连接杆轴承的安装孔。The slide block in the horizontal strip-shaped groove under the roller base 32 is a T-shaped plate, and the width of one end of the slide block is the same as the width of the strip-shaped groove, and the connecting lug at the lower end of the support plate 31 is fixed on the end face of the end of the slide block. ; There is a mounting hole for the connecting rod bearing in the center of the plate at the other end of the slider.

为了加强支撑板31对支撑板丝杆41的支承作用,在支撑板31表面、支撑板丝杆41安装孔处加固有一螺母,并且螺母与支撑板丝杆41安装孔同心。支撑板丝杆41穿过螺母装入支撑板31上的安装孔内,从而驱动支撑板31移动。In order to strengthen the supporting effect of the support plate 31 on the support plate screw rod 41, a nut is reinforced on the surface of the support plate 31 and the mounting hole of the support plate screw rod 41, and the nut is concentric with the mounting hole of the support plate screw rod 41. The support plate screw rod 41 is inserted into the installation hole on the support plate 31 through the nut, thereby driving the support plate 31 to move.

直线轴承安装在辊轮基座32竖直板上的轴承孔内,将支撑杆40装在直线轴承内,从而实现支撑板31在支撑板电机39的驱动下的移动以调节移动辊轮30与固定辊轮29的相对位置。The linear bearing is installed in the bearing hole on the vertical plate of the roller base 32, and the support rod 40 is contained in the linear bearing, so as to realize the movement of the support plate 31 under the drive of the support plate motor 39 to adjust the moving roller 30 and The relative positions of the rollers 29 are fixed.

使用时,利用围板成形机构1的气缸33将固定辊轮29上部分提起,围板从移动辊轮30前斜放入围板成形机构1中。然后,气缸33将固定辊轮29上部分放下,使之固定辊轮29的上、下两部分接触。最后,手动调节围板在定位及夹紧机构3中的位置,使围板的凹槽与圆形定位块16对准,随后摇动手轮13驱动圆形定位块16将阻板和围板加紧。During use, utilize the air cylinder 33 of the coaming forming mechanism 1 to lift the upper part of the fixed roller 29, and the coaming is obliquely put into the coaming forming mechanism 1 from the front of the moving roller 30. Then, the cylinder 33 puts down the upper part of the fixed roller 29, so that the upper and lower parts of the fixed roller 29 contact. Finally, manually adjust the position of the shroud in the positioning and clamping mechanism 3 so that the groove of the shroud is aligned with the circular positioning block 16, and then shake the hand wheel 13 to drive the circular positioning block 16 to tighten the blocking plate and the shroud .

在围板加紧后,首先利用围板成形机构1的底座电机38驱动丝杠37使轧辊机构整体移动到指定位置。然后,支撑板电机39驱动支撑板丝杠41推动支撑板31向前移动,使固定辊轮29、移动辊轮30之间的相对位置达到围板的曲率要求;同时辊轮电机34驱动移动辊轮30转动。围板顺利成形。After the coaming is tightened, at first the base motor 38 of the coaming forming mechanism 1 is used to drive the lead screw 37 to move the whole roller mechanism to a designated position. Then, the support plate motor 39 drives the support plate lead screw 41 to push the support plate 31 to move forward, so that the relative position between the fixed roller 29 and the moving roller 30 reaches the curvature requirement of the coaming; at the same time, the roller motor 34 drives the moving roller Wheel 30 rotates. The hoarding was formed smoothly.

如图32所示,自动焊接机构4包括水平基座驱动电机43、焊接机构驱动电机45、减速器电机47、焊枪52、焊接机构导轨46、垂直基座移动导轨53、焊接机构丝杠54、垂直基座移动丝杠55、水平基座42、垂直基座44、减速器48、摆动立柱49、摆动头51和手柄50。其中,导轨、丝杠、电机、减速器、手柄、焊枪均是外购件。As shown in Figure 32, automatic welding mechanism 4 comprises horizontal base driving motor 43, welding mechanism driving motor 45, reducer motor 47, welding torch 52, welding mechanism guide rail 46, vertical base moving guide rail 53, welding mechanism leading screw 54, The vertical base moves the leading screw 55, the horizontal base 42, the vertical base 44, the speed reducer 48, the swing column 49, the swing head 51 and the handle 50. Among them, guide rails, lead screws, motors, reducers, handles, and welding guns are all purchased parts.

垂直基座移动丝杠55固定在水平基座42上表面中心处,两根垂直基座移动导轨53分别固定在垂直基座移动丝杠55两侧,并且垂直基座移动导轨53与垂直基座移动丝杠55相互平行。垂直基座44通过滑块安装在垂直基座移动导轨53上。焊接机构丝杠54固定在垂直基座44一侧表面中心处,两根焊接机构导轨46分别固定在焊接机构丝杠54两侧,并且焊接机构丝杠54与焊接机构导轨46相互平行。减速器48固定在轨46的连接板上,摆动立柱49通过键与减速器48连接;焊枪52通过摆动头51与摆动立柱49连接。The vertical base moving screw 55 is fixed on the center of the upper surface of the horizontal base 42, and two vertical base moving guide rails 53 are respectively fixed on the vertical base moving screw 55 both sides, and the vertical base moving guide rails 53 are connected with the vertical base The moving lead screws 55 are parallel to each other. The vertical base 44 is installed on the vertical base moving guide rail 53 through a slider. Welding mechanism leading screw 54 is fixed on the vertical base 44 side surface center, two welding mechanism guide rails 46 are respectively fixed on welding mechanism leading screw 54 both sides, and welding mechanism leading screw 54 and welding mechanism guide rails 46 are parallel to each other. Reducer 48 is fixed on the connecting plate of rail 46, and swing column 49 is connected with reducer 48 by key; Welding torch 52 is connected with swing column 49 by swing head 51.

如图32~34所示,移动导轨53为直线滚动导轨。导轨53前后两端均有挡块,导轨53上安装有滑块,挡块、滑块均是与导轨配套的零件。滑块通过过渡板与垂直基座44螺钉连接。在水平基座42凹槽内安装有电机43和丝杠55,丝杠55通过丝杠套与过渡板连接为一体,从而实现垂直基座44的水平移动。垂直基座44中间开有长度方向的凹槽,用于安装电机45和丝杠54,在垂直基座44台阶凸面凹槽的两侧安装直线滚动导轨46,此处结构与水平基座42结构相同。As shown in FIGS. 32-34, the moving guide rail 53 is a linear rolling guide rail. Both ends before and after guide rail 53 all have stoppers, and slide block is installed on the guide rail 53, and stopper, slide block all are the supporting parts with guide rail. The slide block is connected with the vertical base 44 by screws through the transition plate. A motor 43 and a lead screw 55 are installed in the groove of the horizontal base 42 , and the lead screw 55 is integrated with the transition plate through a lead screw sleeve, so as to realize the horizontal movement of the vertical base 44 . There is a groove in the longitudinal direction in the middle of the vertical base 44, which is used to install the motor 45 and the lead screw 54, and the linear rolling guide rail 46 is installed on both sides of the vertical base 44 step convex groove, and the structure here is the same as that of the horizontal base 42. same.

如图35所示,摆动立柱49为带有轴肩的圆形杆件;一端对称地铣有平面,并在该平面中心开有螺纹孔。另一端固定安装在导轨46的连接板上;摆动立柱49通过平键与减速器48的涡轮连接,摆动立柱49的轴肩定位减速器48的涡轮。As shown in Figure 35, the swing column 49 is a circular rod with a shoulder; one end is symmetrically milled with a plane, and a threaded hole is opened in the center of the plane. The other end is fixedly installed on the connecting plate of the guide rail 46; the swing column 49 is connected with the turbine of the speed reducer 48 through a flat key, and the shaft shoulder of the swing column 49 is positioned at the turbine of the speed reducer 48.

如图36所示,摆动头51的外部形状为圆形,一端开有大螺纹孔,该螺纹孔孔径同焊枪的直径;另一端在与螺纹孔轴线平行的方向上开通槽,并在该方向上、圆形外表面两侧均铣有平面,在该平面中心处开小螺纹孔,该螺纹孔孔径同摆动立柱49一端的螺纹孔直径。As shown in Figure 36, the outer shape of the swing head 51 is circular, with a large threaded hole at one end, the diameter of which is the same as the diameter of the welding torch; Go up, circular outer surface both sides are all milled with plane, open small threaded hole at this plane center, the threaded hole diameter of this threaded hole aperture is the same as swing column 49 one ends.

如图32所示,安装时,将摆动头51的小螺纹孔与摆动立柱49一端的螺纹孔同心;一端固连旋转手柄50的螺纹轴穿过摆动头51的小螺纹孔和摆动立柱49一端的螺纹孔,从而将摆动立柱49和摆动头51连接为一体。旋转手柄50可以调节摆动头51与摆动立柱49连接的松紧程度,从而可以通过手柄50调节摆动头51的具体位置。焊枪52安装在摆动头51的大螺纹孔内。As shown in Figure 32, when installing, the small threaded hole of the swing head 51 is concentric with the threaded hole at one end of the swing column 49; The threaded hole, thereby the swing column 49 and the swing head 51 are connected as one. Rotating the handle 50 can adjust the tightness of the connection between the swing head 51 and the swing column 49 , so that the specific position of the swing head 51 can be adjusted through the handle 50 . The welding gun 52 is installed in the large threaded hole of the swing head 51 .

减速器电机47固定安装在导轨46的连接板上,并通过输出轴与减速器48的涡轮耦合,从而带动摆动立柱49做旋转运动。通过减速器48、摆动立柱49和摆动头51,焊枪52可以实现前后、左右旋转摆动。The reducer motor 47 is fixedly installed on the connecting plate of the guide rail 46, and is coupled with the worm gear of the reducer 48 through the output shaft, thereby driving the swing column 49 to rotate. Through the speed reducer 48 , the swing column 49 and the swing head 51 , the welding torch 52 can swing back and forth, left and right.

工作时,首先电机43驱动丝杠55,使垂直基座44到达设定位置。其次,电机45驱动丝杠54,使减速器48到达设定位置。然后,减速器电机47通过减速器48驱动摆动立柱49转动。最后,通过手动调整手柄50使得焊枪52对准焊接的起始位置。During work, first the motor 43 drives the lead screw 55 to make the vertical base 44 reach the set position. Secondly, the motor 45 drives the lead screw 54 to make the reducer 48 reach the set position. Then, the reducer motor 47 drives the swing column 49 to rotate through the reducer 48 . Finally, the welding torch 52 is aligned to the starting position of welding by manually adjusting the handle 50 .

Claims (7)

1.一种油罐车阻浪板制造装置,其特征在于,1. A device for manufacturing wave breakers for tank trucks, characterized in that, a.所述的油罐车阻浪板制造装置包括底板(56)、定位及夹紧机构(3)、进料机构(2)、围板成形机构(1)和焊接机构(4);其中,进料机构(2)位于底板(56)的圆弧形边缘处;定位及夹紧机构(3)安装在底板(56)中部,并位于进料机构(2)一侧;围板成形机构(1)和焊接机构(4)分别位于定位及夹紧机构(3)的一侧,被固定在底板(56)上;a. The tank truck wave breaker manufacturing device includes a bottom plate (56), a positioning and clamping mechanism (3), a feeding mechanism (2), a coaming forming mechanism (1) and a welding mechanism (4); wherein, The feeding mechanism (2) is located at the arc-shaped edge of the bottom plate (56); the positioning and clamping mechanism (3) is installed in the middle of the bottom plate (56) and is located on one side of the feeding mechanism (2); the coaming forming mechanism ( 1) and the welding mechanism (4) are respectively located on one side of the positioning and clamping mechanism (3), and are fixed on the bottom plate (56); b.定位及夹紧机构(3)包括气缸(5)、支撑架(6)、上圆盘(7)、夹紧块(8)、支撑块(10)、下圆盘(11)、齿轮(12)、定位块组件(59)、连接轴套(57)、连接轴(58)、下端盖(60)和主轴(61);气缸(5)固定在支撑架(6)的悬臂梁端头处上表面;上圆盘(7)固定在支撑架(6)的悬臂梁端头处下表面;气缸(5)与上圆盘(7)同轴;夹紧块(8)固定在上圆盘(7)的下表面;减速箱(17)位于夹紧块(8)下方,固定在底板(56)上;主轴(61)的一端通过下轴套与底板(56)连接,另一端通过上轴套与下圆盘(11)连接;齿轮(12)安装在主轴(61)上,位于上轴套和减速箱(17)之间,并与减速箱齿轮配合;定位块组件(59)固定在下圆盘(11)上;两个支撑块(10)平行的放置在下圆盘(11)的上表面,并使夹紧块(8)位于两个支撑块(10)之间;夹紧块(8)和支撑块(10)的半圆环与对应的阻板的波浪槽相切;b. Positioning and clamping mechanism (3) includes cylinder (5), support frame (6), upper disc (7), clamping block (8), support block (10), lower disc (11), gear (12), positioning block assembly (59), connecting bushing (57), connecting shaft (58), lower end cover (60) and main shaft (61); cylinder (5) is fixed on the cantilever beam end of support frame (6) The upper surface of the head; the upper disc (7) is fixed on the lower surface of the cantilever beam end of the support frame (6); the cylinder (5) is coaxial with the upper disc (7); the clamping block (8) is fixed on the upper The lower surface of the disc (7); the reduction box (17) is located below the clamping block (8) and is fixed on the base plate (56); one end of the main shaft (61) is connected with the base plate (56) through the lower bushing, and the other end Connect with the lower disk (11) through the upper bushing; the gear (12) is installed on the main shaft (61), between the upper bushing and the reduction box (17), and cooperate with the gear of the reduction box; the positioning block assembly (59 ) is fixed on the lower disc (11); two supporting blocks (10) are placed on the upper surface of the lower disc (11) in parallel, and the clamping block (8) is positioned between the two supporting blocks (10); The semicircular ring of the tight block (8) and the support block (10) is tangent to the wave groove of the corresponding resistance plate; c.进料机构(2)包括进料架(22)和一组套筒组件(21);进料架(22)为弧形板,该弧形板曲率与底板(56)的曲率一致;多个套筒组件(21)均匀分布在弧形板一端端面上;c. The feed mechanism (2) includes a feed frame (22) and a set of sleeve assemblies (21); the feed frame (22) is an arc-shaped plate, and the curvature of the arc-shaped plate is consistent with the curvature of the bottom plate (56); A plurality of sleeve assemblies (21) are evenly distributed on one end surface of the arc-shaped plate; d.围板成形机构(1)包括底座(28)、轧辊组件、辊轮电机(34)、丝杠支承座(35)、连接板(36)、底座丝杠(37)和底座电机(38);其中,轧辊组件包括固定辊轮(29)、移动辊轮(30)、气缸(33)、支撑板电机(39)、支撑杆(40)、支撑板(31)、辊轮基座(32)和支撑板丝杠(41);底座丝杠(37)安装在底座(28)上表面中心处的凹槽内;底座电机(38)固定安装在底座(28)一端端面,并与底座丝杠(37)连接;在底座(28)上表面、底座丝杠(37)两侧固定有导轨,其中一侧导轨的截面为矩形,另一侧导轨的截面为三角形;辊轮基座的连接板(36)固定在底座(28)上表面,并与辊轮基座(32)的下水平板连接;固定辊轮(29)分为两段,其上段安装在辊轮基座(32)上水平板的下表面,下段固定在辊轮基座(32)下水平板的上表面;固定辊轮的连接轴一端与气缸(33)的输出轴连接;支撑板(31)位于辊轮基座(32)内,并且支撑板(31)两端的耳片分别与辊轮基座(32)上水平板表面的条形通孔和辊轮基座(32)下水平板表面的条形槽间隙配合;两根移动辊轮(30)位于辊轮基座(32)内,被安装在固定辊轮(29)和支撑板(31)之间,并分列于固定辊轮(29)的两侧;移动辊轮(30)的一端通过辊轮轴套与辊轮电机(34)输出轴连接,另一端安装在辊轮基座(32)下水平板条形槽内滑块的轴承孔内;两个气缸(33)分别安装在辊轮基座(32)上水平板表面的条形通孔内,并与支撑板(31)上端的连接耳片固连在一起;支撑杆(40)的一端与支撑板(31)连接,另一端位于辊轮基座(32)支板上的直线运动轴承内;支撑杆(40)与支撑板(31)和辊轮基座(32)支板之间相互垂直;支撑板丝杠(41)的一端亦通过支撑板(31)与支撑板(31)连接,另一端通过联轴器与支撑板电机(39)连接;d. The coaming forming mechanism (1) includes a base (28), a roller assembly, a roller motor (34), a screw support seat (35), a connecting plate (36), a base screw (37) and a base motor (38 ); Wherein, the roll assembly comprises fixed roll (29), moving roll (30), cylinder (33), support plate motor (39), support rod (40), support plate (31), roll base ( 32) and the support plate screw (41); the base screw (37) is installed in the groove at the center of the upper surface of the base (28); the base motor (38) is fixedly installed on the end face of the base (28), and is connected with the base Lead screw (37) is connected; Guide rail is fixed on base (28) upper surface, base screw (37) both sides, wherein the cross section of one side guide rail is rectangle, and the cross section of other side guide rail is triangle; The connecting plate (36) is fixed on the upper surface of the base (28), and is connected with the lower horizontal plate of the roller base (32); the fixed roller (29) is divided into two sections, and its upper section is installed on the roller base (32) The lower surface of the upper horizontal plate, the lower section is fixed on the upper surface of the lower horizontal plate of the roller base (32); one end of the connecting shaft of the fixed roller is connected with the output shaft of the cylinder (33); the support plate (31) is located at the roller base (32), and the lugs at both ends of the support plate (31) are respectively matched with the strip-shaped through-hole on the surface of the horizontal plate on the roller base (32) and the strip-shaped groove on the surface of the lower horizontal plate of the roller base (32). ; Two mobile rollers (30) are located in the roller base (32), are installed between the fixed roller (29) and the support plate (31), and are arranged on both sides of the fixed roller (29) One end of the mobile roller (30) is connected with the output shaft of the roller motor (34) through the roller bushing, and the other end is installed in the bearing hole of the slide block in the horizontal strip-shaped groove under the roller base (32); two Cylinders (33) are respectively installed in the strip-shaped through holes on the surface of the horizontal plate on the roller base (32), and are fixedly connected together with the connecting lugs on the upper end of the support plate (31); one end of the support rod (40) is connected to the The support plate (31) is connected, and the other end is located in the linear motion bearing on the support plate of the roller base (32); Vertical; one end of the support plate screw (41) is also connected with the support plate (31) by the support plate (31), and the other end is connected with the support plate motor (39) by a shaft coupling; e.焊接机构(4)包括水平基座驱动电机(43)、焊接机构驱动电机(45)、减速器电机(47)、焊枪(52)、焊接机构导轨(46)、垂直基座移动导轨(53)、焊接机构丝杠(54)、垂直基座移动丝杠(55)、水平基座(42)、垂直基座(44)、减速器(48)、摆动立柱(49)、摆动头(51)和手柄(50);垂直基座移动丝杠(55)固定在水平基座(42)上表面中心处,两根垂直基座移动导轨(53)分别固定在垂直基座移动丝杠(55)两侧,并且垂直基座移动导轨(53)与垂直基座移动丝杠(55)相互平行;垂直基座(44)通过滑块安装在垂直基座移动导轨(53)上;焊接机构丝杠(54)固定在垂直基座(44)一侧表面中心处,两根焊接机构导轨(46)分别固定在焊接机构丝杠(54)两侧,并且焊接机构丝杠(54)与焊接机构导轨(46)相互平行;减速器(48)固定在焊接机构导轨(46)的连接板上,摆动立柱(49)通过键与减速器(48)连接;焊枪(52)通过摆动头(51)与摆动立柱(49)连接。e. The welding mechanism (4) includes a horizontal base drive motor (43), a welding mechanism drive motor (45), a reducer motor (47), a welding torch (52), a welding mechanism guide rail (46), and a vertical base moving guide rail ( 53), welding mechanism screw (54), vertical base moving screw (55), horizontal base (42), vertical base (44), speed reducer (48), swing column (49), swing head ( 51) and handle (50); the vertical base moving screw (55) is fixed on the center of the upper surface of the horizontal base (42), and two vertical base moving guide rails (53) are respectively fixed on the vertical base moving screw ( 55) on both sides, and the vertical base moving guide rail (53) and the vertical base moving screw (55) are parallel to each other; the vertical base (44) is installed on the vertical base moving guide rail (53) through a slider; the welding mechanism Leading screw (54) is fixed on vertical base (44) one side surface center, two welding mechanism guide rails (46) are respectively fixed on welding mechanism leading screw (54) both sides, and welding mechanism leading screw (54) and welding The mechanism guide rails (46) are parallel to each other; the speed reducer (48) is fixed on the connecting plate of the welding mechanism guide rail (46), and the swing column (49) is connected with the speed reducer (48) by a key; the welding torch (52) passes through the swing head (51 ) is connected with swing column (49). 2.如权利要求1所述一种油罐车阻浪板制造装置,其特征在于,夹紧块(8)和两个支撑块(10)均为条形半圆壳体;夹紧块(8)固定在上圆盘(7)的下表面,两个支撑块(10)平行的放置在下圆盘(11)的上表面,并且夹紧块(8)和两个支撑块(10)的长度分别同上圆盘(7)和下圆盘(11)的盘径;夹紧块(8)和支撑块(10)的外径均根据所夹紧的阻板波浪槽槽口处的宽度确定,使夹紧块(8)和支撑块(10)的半圆环与对应的阻板的波浪槽相切,并且夹紧块(8)和支撑块(10)的平面与阻板波浪槽槽口平齐;在夹紧块(8)长度的对称面上开有连杆过孔;连杆的一端与上圆盘(7)下表面固连,另一端装入夹紧块(8)上的连杆过孔中,并且两者之间间隙配合。2. A kind of oil tank truck wave breaker manufacturing device as claimed in claim 1, is characterized in that, the clamping block (8) and two supporting blocks (10) are all bar-shaped semicircular shells; the clamping block (8) Fixed on the lower surface of the upper disc (7), the two support blocks (10) are placed in parallel on the upper surface of the lower disc (11), and the lengths of the clamping block (8) and the two support blocks (10) are respectively Same as the disc diameters of the upper disc (7) and the lower disc (11); the outer diameters of the clamping block (8) and the support block (10) are all determined according to the width of the wave slot of the clamped blocking plate, so that The semicircular rings of the clamping block (8) and the supporting block (10) are tangent to the wave groove of the corresponding resistance plate, and the planes of the clamping block (8) and the supporting block (10) are parallel to the notch of the wave groove of the resistance plate on the symmetrical surface of the length of the clamping block (8), there is a connecting rod through hole; one end of the connecting rod is firmly connected with the lower surface of the upper disc (7), and the other end is loaded into the connecting rod on the clamping block (8). The rod passes through the hole, and there is a clearance fit between the two. 3.如权利要求1所述一种油罐车阻浪板制造装置,其特征在于,上圆盘(7)的底盘和连接杆同轴心,并且连接杆一端为直径同上端盖内径的螺纹杆;上圆盘(7)底盘的一个表面与夹紧块(8)配合;在下圆盘(11)的上表面中心两侧,对称开有挡销固定孔;在下圆盘(11)上表面另一侧有阻板定位孔;阻板定位孔的中心线与挡销固定孔过下圆盘(11)圆心的对称线正交;在下圆盘(11)下表面的中心处有主轴(61)的上轴套端盖安装凹槽;在下圆盘(11)的上表面与阻板定位孔对称一侧,对称的排布有定位块组件(59)的安装孔。3. A kind of oil tank truck wave breaker manufacturing device as claimed in claim 1, characterized in that the chassis of the upper disc (7) and the connecting rod are coaxial, and one end of the connecting rod is a threaded rod with the same diameter as the inner diameter of the upper end cover One surface of the upper disc (7) chassis cooperates with the clamping block (8); both sides of the upper surface center of the lower disc (11) are symmetrically provided with retaining pin fixing holes; another upper surface of the lower disc (11) There is a blocking plate positioning hole on one side; the center line of the blocking plate positioning hole is perpendicular to the symmetry line passing through the center of the lower disc (11) through the retaining pin fixing hole; there is a main shaft (61) at the center of the lower surface of the lower disc (11) The upper axle sleeve end cap installation groove; On the upper surface of the lower disc (11) and the symmetric side of the blocking plate positioning hole, the mounting holes of the positioning block assembly (59) are symmetrically arranged. 4.如权利要求1所述一种油罐车阻浪板制造装置,其特征在于,定位块组件(59)包括定位块底座、丝杠(13)、直线滚动导轨挡块(14)、手轮(15)、定位块(16)、直线滚动导轨滑块(19)和直线滚动导轨(20);定位块(16)垂直板的内侧面为圆弧形凸面;定位块(16)水平板的中心处有与溜板连接;溜板的四角与直线导轨挡块(14)连接,溜板的中心处与丝杠套连接;直线滚动导轨(20)位于定位块底座台阶凸面凹槽的两侧;在直线滚动导轨(20)的两端均安装有直线导轨挡块(14);直线滚动导轨滑块(19)安装在直线滚动导轨(20)上,并与溜板连接;丝杠(13)位于两个直线滚动导轨(20)之间,并通过丝杠套与溜板连接;手轮(15)安装在丝杠(13)的端头,并通过手轮(15)驱动丝杠转动。4. A kind of oil tank truck wave breaker manufacturing device according to claim 1, characterized in that, the positioning block assembly (59) includes a positioning block base, a lead screw (13), a linear rolling guide rail block (14), a hand wheel (15), positioning block (16), linear rolling guide rail slide block (19) and linear rolling guide rail (20); The inboard side of positioning block (16) vertical plate is arc-shaped convex surface; The center is connected with the slide plate; the four corners of the slide plate are connected with the linear guide rail stopper (14), and the center of the slide plate is connected with the lead screw sleeve; the linear rolling guide rail (20) is located on both sides of the convex groove of the step of the positioning block base ; Both ends of the linear rolling guide (20) are equipped with a linear guide stopper (14); the linear rolling guide slider (19) is installed on the linear rolling guide (20) and connected with the slide plate; the lead screw (13 ) is located between two linear rolling guide rails (20), and is connected with the slide plate through the screw sleeve; the handwheel (15) is installed at the end of the screw (13), and the screw is driven to rotate through the handwheel (15) . 5.如权利要求1所述一种油罐车阻浪板制造装置,其特征在于,辊轮基座(32)支板的中部排布有两个直线运动轴承的安装孔;在直线运动轴承安装孔之间有支撑板电机(39)的安装孔;辊轮基座(32)的下水平板表面两侧开有条形槽;在该条形槽内放置有滑块;在下水平板表面一端有固定辊轮(29)的安装槽,并且该安装槽与上水平板上的气缸输出轴过孔同心;连接板(36)的一个表面与基座上的导轨配合:在连接板(36)该表面一侧有与基座上的三角形导轨截面形状相同的导轨槽,连接板(36)该表面另一侧为平面,与基座上的矩形导轨配合。5. A kind of oil tank truck wave breaker manufacturing device as claimed in claim 1, is characterized in that, the middle part of the support plate of the roller base (32) is arranged with two mounting holes for linear motion bearings; There is the mounting hole of support plate motor (39) between the holes; The lower horizontal plate surface both sides of roller base (32) have strip groove; Slide block is placed in this strip groove; The mounting groove of the fixed roller (29), and the mounting groove is concentric with the cylinder output shaft hole on the upper horizontal plate; one surface of the connecting plate (36) cooperates with the guide rail on the base: on the connecting plate (36) the One side of the surface has a guide rail groove identical to the triangular guide rail section shape on the base, and this surface other side of the connecting plate (36) is a plane, which cooperates with the rectangular guide rail on the base. 6.如权利要求1所述一种油罐车阻浪板制造装置,其特征在于,移动辊轮(30)一端通过连接块与辊轮基座(32)下水平板条形槽内滑块连接,移动辊轮(30)的另一端通过辊轮轴套与辊轮电机(34)输出轴连接;辊轮基座(32)下水平板条形槽内的滑块两端分别与支撑板(31)下端的连接耳片和连接杆轴承连接。6. A kind of oil tank truck wave breaker manufacturing device as claimed in claim 1, characterized in that one end of the moving roller (30) is connected with the sliding block in the horizontal lath-shaped groove under the roller base (32) through a connecting block, The other end of the mobile roller (30) is connected with the output shaft of the roller motor (34) through the roller bushing; the two ends of the slide block in the horizontal strip-shaped groove under the roller base (32) are respectively connected to the lower end of the support plate (31). The connecting lugs are connected to the connecting rod bearing. 7.如权利要求1所述一种油罐车阻浪板制造装置,其特征在于,每个套筒组件(21)包括套筒芯轴(26)、滚动轴承(23)和外套筒(27);各套筒芯轴(26)的一端分别固定在进料架(22)一端端面上均匀分布的固定孔内;滚动轴承(23)套装在套筒芯轴(26)上,外套筒(27)套装在滚动轴承(23)上。7. A kind of oil tank truck wave breaker manufacturing device according to claim 1, characterized in that, each sleeve assembly (21) comprises a sleeve mandrel (26), a rolling bearing (23) and an outer sleeve (27) ; One end of each sleeve mandrel (26) is respectively fixed in the fixed holes evenly distributed on the end face of the feeding frame (22); the rolling bearing (23) is sleeved on the sleeve mandrel (26), and the outer sleeve (27 ) is set on the rolling bearing (23).
CN2010202463749U 2010-07-01 2010-07-01 Manufacturing device for wash plate of oil tank truck Expired - Fee Related CN201711759U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101890642A (en) * 2010-07-01 2010-11-24 西北工业大学 Oil tanker wave breaker manufacturing device

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101890642A (en) * 2010-07-01 2010-11-24 西北工业大学 Oil tanker wave breaker manufacturing device

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