CN201711041U - Oil product on-line purification treatment device - Google Patents
Oil product on-line purification treatment device Download PDFInfo
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- CN201711041U CN201711041U CN2010202139745U CN201020213974U CN201711041U CN 201711041 U CN201711041 U CN 201711041U CN 2010202139745 U CN2010202139745 U CN 2010202139745U CN 201020213974 U CN201020213974 U CN 201020213974U CN 201711041 U CN201711041 U CN 201711041U
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Abstract
The utility model discloses an oil product on-line purification treatment device, comprising an inlet valve, a rough processing apparatus, a refined filtering device and a delivery valve which are disposed in order and are connected through a pipe. The utility model is characterized in that a vacuum pump is disposed on the pipe between the rough processing apparatus and the refined filtering device; the device also consists of a filtering and detecting control mechanism used for detecting the filtering state of the refined filtering device which consists of at least two multistage refined filtering mechanisms capable of filtering particle in different particle sizes at different stages. The utility model has advantages of good separation effect of moisture and solid impurity particles; high cleanliness of purified oil products; on-line continuous treatment; in-situ detection of device running state; high automation degree.
Description
Technical field
The utility model belongs to the separation equipment technical field, relates to a kind of oil product separating treatment equipment, relates in particular to a kind of oil product in-line purification treatment facility.
Background technology
Using of plant equipment is oily behind certain hour, and oil plant has moisture and contaminating impurity.Because most enterprises are not equipped with expensive oil plant specialty checkout equipment, so can only calculate or judge the pollution level of oil plant in the plant equipment service time according to oil plant by the technical staff by the sense organ of naked eyes.If the equipment of enterprise uses the NAS grade to be higher than 13 grades pollution oil plant for a long time, can cause interior high-accuracy parts heavy wear of equipment and fault to take place frequently, thereby quicken the aging of enterprise's plant equipment, increase expensive maintenance of equipment expense, maintenance cost is the 20%-40% of equipment manufacturing cost normally.Oil-using units more than 80% problem that breaks down all is because oil material contamination causes.
In at present the various oil plants that contain impurity being handled, general main emphasis point is the processing to moisture, most vacuum oil-filters that adopt are used for water-oil separating, for example, disclose a kind of oil filter oil water separator among the Chinese patent ZL97226341.1, the tank body of this separator is a vertical structure, and there is the water-oil separating frame its middle and lower part, it forms perforation on the water-oil separating sheet by at least five water-oil separating sheet and linings with fold.Vacuumize by vavuum pump in the separator, make the water boiling in the oil be converted into steam, steam is discharged by vavuum pump.But this device only is applicable to the oil product that moisture is higher, to fine impurities inferior separating effect such as metal dust and solid particles thereof, moisture is not high at present a lot of oil-using units, but after the long-time running of machinery equipment, mechanical wear causes the solid impurity content height in the oil product, and is bad for the treatment effect of these impurity.And existing oil plant treatment facility generally all is that big, the mobile inconvenience of volume, mobility are poor.
The utility model content
The technical problems to be solved in the utility model is, at the above-mentioned defective of prior art, provide a kind of effective to moisture and solid impurity particle separation, purify back oil product cleanliness factor height, can on-line continuous handle, can on-the-spot checkout equipment duty, automaticity height, oil product in-line purification treatment facility that mobility is good.
The technical scheme that its technical problem that solves the utility model adopts is: a kind of oil product in-line purification treatment facility, comprise order setting successively and the inlet valve, bulk processing device, fine filtering apparatus, the delivery valve that connect by pipeline, on the pipeline between coarse filtration device and the fine filtering apparatus, be provided with vavuum pump, described equipment comprises also and is used to detect the filtration detection controlling organization that fine filtering apparatus filters state that described fine filtering apparatus comprises the multi-level oil filter mechanism of at least two gradable filtration different-grain diameter particles in parallel.
Described filtration detects controlling organization and comprises controller, controller is connected with the differential pressure sensor that is used to measure fine filtering apparatus front and back pressure reduction, the display module that is used to show fine filtering apparatus filtration situation, and described differential pressure sensor is connected on the front and back pipeline of fine filtering apparatus.
Be provided with first multiple-way valve before the described multi-level oil filter mechanism, be provided with second multiple-way valve behind the described multi-level oil filter mechanism, all multi-level oil filter mechanisms are connected in parallel by first multiple-way valve, second multiple-way valve.
Pipeline before described differential pressure sensor while UNICOM's first multiple-way valve and the pipeline behind UNICOM's second multiple-way valve.
Described multi-level oil filter mechanism is arranged and is provided with 2～20.
Described multi-level oil filter mechanism comprises smart filtering cloth jar, is provided with the multi-level oil filter core that order is filtered the different-grain diameter particle in the smart filtering cloth jar.
Described multi-level oil filter core is made up of first filter core, second filter core, the 3rd filter core of three layers of different densities, the first filter core filtered particles particle diameter is not less than 10 microns, the second filter core filtered particles particle diameter is not less than 1 micron, the 3rd filter core filtered particles particle diameter is not less than 0.1 micron, and three metafiltration core filter oil viscosity are 40 ℃ of 10～320cst down.
Described first filter core, second filter core, the 3rd filter core are all made by glass fibre or string.
Described bulk processing device comprises the coarse filtration cylinder, the oil-in of coarse filtration cylinder is by pipeline and inlet valve UNICOM, the oil-out of coarse filtration cylinder is provided with the coarse filtration net by pipeline and fine filtering apparatus UNICOM in the coarse filtration cylinder, the mesh diameter of coarse filtration net is 180～220 orders.
Described display module comprises the indicator lamp of three kinds of different colours.
The utility model adopts the continuous online processing oil product of multistep treatment device, wherein removes moisture and solia particle by the continuous filtration of bulk processing device, fine filtering apparatus.Wherein pass through the multi-level oil filter mechanism continuous filtration respectively of at least two gradable filtration different-grain diameter particles in the fine filtering apparatus, the utility model can fully be handled and filter solid impurity and moisture, also can thoroughly remove all solid matters harmful to oil product such as metal micro particles, powder when efficiently removing moisture.In addition, the utility model can be according to the cleannes of fuel tank size, oil product etc., adjust its treating capacity by the quantity that is provided with of adjusting the multi-level oil filter mechanism, and flexibility is higher, and this bright device volume is little, mobility is better.The utility model also is provided with to filter and detects controlling organization; by the filtration state of this device with regard to the on-the-spot demonstration of energy fine filtering apparatus; in time understand the filtration situation; judge whether filter efficiency reduces, whether need to change parts; need not to shut down again dismounting equipment and observe judgement filtration situation, improved operating efficiency, reduce and shut down number of times; reduced work difficulty, the automaticity of complete machine is higher.
Because the utility model can dock online handling oil product with the fuel tank oil-in and the oil-out of oil-using units under the situation that does not influence enterprise's production oil-using units operate as normal, the high-cleanness, high oil that filters out by the utility model equipment enters in the fuel tank of producing oil-using units again, and repeatedly the pollution in oil-using units fuel tank and the valve can be hoarded the thing removing totally behind the circulating filtration, oil product is in high cleanliness constantly.
The utility model also has following beneficial effect:
1, waste oil utilizes the waste oil of enterprise's production equipment fuel tank internal contamination again, can be by after the repeatedly high-accuracy filtration of the utility model, removing foreign matter and moisture, oil plant NAS grade after the purified treatment can remain on 5 grades, this is equal to or is higher than the lustration class of fresh oil that enterprise buys, and purchases oily cost for enterprise has reduced.
2, reducing this oil purification of oil-using units fault rate equipment can on-line filtration, can make that oil plant can continue the maintenance high-cleanness, high in the equipment fuel tank, because of oil material contamination causes fault rate almost nil.This greatly reduces the spoilage of business equipment.
3, on-line filtration only needs the fuel tank of the utility model and enterprise's production oil-using units is connected, whole decontamination process full automation, and energy is circulating filtration automatically, and the personnel of need not keep an eye on, and can not influence the operate as normal that enterprise produces oil-using units.Have advantages such as the big and manageability of effect, really accomplish to be that height is with reducing discharging by industry energy conservation the raising enterprise competitiveness.
4, avoid in the process of secondary pollution oil plant in changing enterprise's oil-using units fuel tank, airborne moisture, dust and operating personnel carry all contaminations such as dust, metal fine particle can pollute oil plant inevitably.And more renew oil also can't all be derived residual oil plant and the polluter in fuel tank bottom, so quality can descend after fresh oil injected fuel tank.And the utility model can be implemented in line and filters, and by compression shock the mode of fuel tank bottom polluter by circulating filtration is derived, and makes in the fuel tank of equipment no longer residual contamination material, the various pollutions of also avoiding changing oil at every turn and causing simultaneously.
Description of drawings
The utility model is described in further detail below in conjunction with drawings and Examples, in the accompanying drawing:
Fig. 1 is the connection diagram of the utility model embodiment;
Fig. 2 is the structural representation of the utility model embodiment bulk processing device;
Fig. 3 is the fine filtering apparatus structural representation of the utility model embodiment;
Fig. 4 is the structural representation of the utility model embodiment multi-level oil filter mechanism.
The specific embodiment
As shown in Figure 1, a kind of oil product in-line purification treatment facility, comprise order setting successively and the inlet valve 5, bulk processing device 1, fine filtering apparatus 3, the delivery valve 6 that connect by pipeline, on the pipeline between coarse filtration device 1 and the fine filtering apparatus 3, be provided with vavuum pump 8, described equipment comprises also and is used to detect the filtration detection controlling organization 9 that fine filtering apparatus filters state that described fine filtering apparatus 3 comprises the multi-level oil filter mechanism of at least two gradable filtration different-grain diameter particles in parallel.Inlet valve 5 and delivery valve 6 dock with the import and export of fuel tank 100 to be processed respectively.
As shown in Figure 2, described bulk processing device 1 comprises coarse filtration cylinder 20, the oil-in 21 of coarse filtration cylinder 20 is by pipeline and inlet valve 5 UNICOMs, the oil-out 22 of coarse filtration cylinder 20 is by pipeline and fine filtering apparatus 3 UNICOMs, be provided with screen pack 23 in the coarse filtration cylinder 20, screen pack 23 is arranged between oil-in 21 and the oil-out 22, and screen pack 23 is provided with 2～5 layers, can be provided with the horizontal interval, also can the vertical spacing setting.The mesh diameter of screen pack 23 is chosen as 180～220 orders, screen pack 23 mesh diameters of present embodiment are chosen as 200 orders, can also select 190,195,210 orders etc., as long as the data in above-mentioned scope can, the screen pack 23 of multilayer can be that mesh diameter is identical, also can be the mesh diameter difference, 22 mesh diameters that screen pack 23 is set successively decrease from oil-in 21 to oil-out.By the multiple filtration of screen pack 23, oarse-grained solid matter is filtered.
As shown in Figure 3, fine filtering apparatus 3 comprises the multi-level oil filter mechanism 30 of at least two gradable filtration different-grain diameter particles in parallel, the quantity of described multi-level oil filter mechanism 30 and volume size are according to condition setting such as fuel tank size of handling and oil product clean-up performances thereof, ordinary circumstance can be arranged and is provided with 2～20, the size of these multi-level oil filter mechanisms 30 and length can be identical also can be inequality, in order to make filter oil resistance index consistency, and fine filtering apparatus 3 is changed the uniformity of parts, the structure of each multi-level oil filter mechanism 30 in the best same fine filtering apparatus 3, shape, size is consistent.Present embodiment is arranged 12 identical multi-level oil filter mechanisms 30.Be provided with first multiple-way valve 2 before the described multi-level oil filter mechanism 30, be provided with second multiple-way valve 4 behind the described multi-level oil filter mechanism 30, all multi-level oil filter mechanisms 30 are connected in parallel by first multiple-way valve 2, second multiple-way valve 4, and first multiple-way valve 2 of present embodiment, second multiple-way valve 4 are respectively ten two-port valves.
As shown in Figure 4, the structure of each multi-level oil filter mechanism 30 all is identical, all comprises smart filtering cloth jar 70, and the oil-in 71 of smart filtering cloth jar 70 is by pipeline and first multiple-way valve, 2 UNICOMs, and the oil-out 72 of smart filtering cloth jar 70 is by pipeline and second multiple-way valve, 4 UNICOMs.Be provided with multi-level oil filter core 73 in the smart filtering cloth jar 70, multi-level oil filter core 73 can filter the different-grain diameter particle in proper order, described multi-level oil filter core 73 is made up of first filter core 731, second filter core 732, the 3rd filter core 733 orders of three layers of different densities, first filter core, 731 filtered particles particle diameters are not less than 10 microns, second filter core, 732 filtered particles particle diameters are not less than 1 micron, the 3rd filter core 733 filtered particles particle diameters are not less than 0.1 micron, and three metafiltration core filter oil viscosity are 40 ℃ of 10～320cst down.Oil-in 71 is connected with pipeline 74, oil plant is transported to first filter core, 731 upper ends, on pipeline 74, have oil outlet 75, oil plant flows out from oil outlet 75 and slowly penetrates into 731 filtrations of first filter core, progressively penetrate into second filter core 732,733 filtrations of the 3rd filter core then, like this contained humidity in the oil plant and metallic particles are stayed in the multi-level oil filter core 73.
As shown in Figure 1, described filtration detects controlling organization 9 and comprises controller 92, controller 92 is connected with differential pressure sensor 91, is used to show that fine filtering apparatus 3 filters the display module 93 of situation, described differential pressure sensor 91 is connected to by threeway 7 on the front and back pipeline of fine filtering apparatus 3, i.e. pipeline before while UNICOM's first multiple-way valve 2 and the pipeline behind UNICOM's second multiple-way valve 4.Be used for measuring the pressure reduction of fine filtering apparatus 3 multi-level oil filter mechanisms 30 front and back, because after filter core uses, progressively adsorb a lot of immobilized particles and moisture, make its handling capacity progressively reduce, cause the pressure reduction of multi-level oil filter mechanism 30 front and back progressively to increase, just can understand the filtration ability of the filter core of multi-level oil filter mechanism 30 by pressure difference data.The pressure difference signal that differential pressure sensor 91 collects flows to controller 92, the pressure difference data that controller 92 contrasts prestore, then export the status signal of multi-level oil filter mechanism 30 and give display module 93, the state that shows multi-level oil filter core 73 in the multi-level oil filter mechanism by display module 93, for example adopt the indicator lamp of three kinds of different colours to indicate respectively normally, good, scrap, display module 93 can also be a display screen, directly shows the filter core state.
Implementation process: with enterprise's oil-using units fuel tank 100 and the utility model equipment interconnection.At first open vavuum pump 8, will need filter oil to be drawn into coarse filtration cylinder 20 from fuel tank 100, the larger particles material obtains filtration treatment in coarse filtration cylinder 20.Then oil plant respectively by first multiple-way valve 2 enter fine filtering apparatus 3 each multi-level oil filter mechanism 30, in each multi-level oil filter mechanism 30, at first the particulate matter more than 10 microns obtains filtration treatment by first filter core 731, then the particulate matter more than 1.0 microns obtains filtration treatment by second filter core 732, and last particulate matter more than 0.1 micron obtains filtration treatment by the 3rd filter core 733.To all be harmful to the material filtration removal of oil product greater than 0.1 micron metal dust, moisture, particle etc. through these three layers of smart filtrations, and compile the back by second multiple-way valve 4 and get back to fuel tank 100 by delivery valve.
Claims (10)
1. oil product in-line purification treatment facility, it is characterized in that, comprise order setting successively and the inlet valve, bulk processing device, fine filtering apparatus, the delivery valve that connect by pipeline, on the pipeline between coarse filtration device and the fine filtering apparatus, be provided with vavuum pump, described equipment comprises also and is used to detect the filtration detection controlling organization that fine filtering apparatus filters state that described fine filtering apparatus comprises the multi-level oil filter mechanism of at least two gradable filtration different-grain diameter particles in parallel.
2. oil product in-line purification treatment facility according to claim 1, it is characterized in that, described filtration detects controlling organization and comprises controller, controller is connected with the differential pressure sensor that is used to measure fine filtering apparatus front and back pressure reduction, the display module that is used to show fine filtering apparatus filtration situation, and described differential pressure sensor is connected on the front and back pipeline of fine filtering apparatus.
3. oil product in-line purification treatment facility according to claim 2, it is characterized in that, be provided with first multiple-way valve before the described multi-level oil filter mechanism, be provided with second multiple-way valve behind the described multi-level oil filter mechanism, all multi-level oil filter mechanisms are connected in parallel by first multiple-way valve, second multiple-way valve.
4. oil product in-line purification treatment facility according to claim 3 is characterized in that, pipeline before described differential pressure sensor while UNICOM's first multiple-way valve and the pipeline behind UNICOM's second multiple-way valve.
5. oil product in-line purification treatment facility according to claim 4 is characterized in that, described multi-level oil filter mechanism is arranged and is provided with 2～20.
6. according to any described oil product in-line purification treatment facility of claim 1～5, it is characterized in that described multi-level oil filter mechanism comprises smart filtering cloth jar, be provided with the multi-level oil filter core that order is filtered the different-grain diameter particle in the smart filtering cloth jar.
7. oil product in-line purification treatment facility according to claim 6, it is characterized in that, described multi-level oil filter core is made up of first filter core, second filter core, the 3rd filter core of three layers of different densities, the first filter core filtered particles particle diameter is not less than 10 microns, the second filter core filtered particles particle diameter is not less than 1 micron, the 3rd filter core filtered particles particle diameter is not less than 0.1 micron, and the filter oil viscosity of first filter core, second filter core, the 3rd filter core is 40 ℃ of 10～320cst down.
8. oil product in-line purification treatment facility according to claim 7 is characterized in that described first filter core, second filter core, the 3rd filter core are all made by glass fibre or string.
9. according to any described oil product in-line purification treatment facility of claim 1～5, it is characterized in that, described bulk processing device comprises the coarse filtration cylinder, the oil-in of coarse filtration cylinder is by pipeline and inlet valve UNICOM, the oil-out of coarse filtration cylinder is by pipeline and fine filtering apparatus UNICOM, be provided with the coarse filtration net in the coarse filtration cylinder, the mesh diameter of coarse filtration net is 180～220 orders.
10. according to any described oil product in-line purification treatment facility of claim 2～5, it is characterized in that described display module comprises the indicator lamp of three kinds of different colours.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010202139745U CN201711041U (en) | 2010-06-03 | 2010-06-03 | Oil product on-line purification treatment device |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010202139745U CN201711041U (en) | 2010-06-03 | 2010-06-03 | Oil product on-line purification treatment device |
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| CN201711041U true CN201711041U (en) | 2011-01-19 |
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| CN2010202139745U Expired - Fee Related CN201711041U (en) | 2010-06-03 | 2010-06-03 | Oil product on-line purification treatment device |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102266689A (en) * | 2010-06-03 | 2011-12-07 | 马琳 | Online purification treatment equipment for oils |
| CN102814077A (en) * | 2011-06-09 | 2012-12-12 | 镇江市科能电力设备有限公司 | Oil-liquid filtering apparatus |
| CN105194928A (en) * | 2015-09-15 | 2015-12-30 | 天津惠博普管道技术有限公司 | Refined oil purifying and processing system |
| CN108223050A (en) * | 2016-12-15 | 2018-06-29 | 中电华创电力技术研究有限公司 | A kind of steam turbine oil on-line monitoring and automatic purification device |
| CN114832460A (en) * | 2022-04-06 | 2022-08-02 | 中国第一汽车股份有限公司 | New energy electrically-driven engine oil recovery device and method |
-
2010
- 2010-06-03 CN CN2010202139745U patent/CN201711041U/en not_active Expired - Fee Related
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102266689A (en) * | 2010-06-03 | 2011-12-07 | 马琳 | Online purification treatment equipment for oils |
| CN102266689B (en) * | 2010-06-03 | 2013-08-07 | 嘉兴市润能科技有限公司 | Online purification treatment equipment for oils |
| CN102814077A (en) * | 2011-06-09 | 2012-12-12 | 镇江市科能电力设备有限公司 | Oil-liquid filtering apparatus |
| CN105194928A (en) * | 2015-09-15 | 2015-12-30 | 天津惠博普管道技术有限公司 | Refined oil purifying and processing system |
| CN108223050A (en) * | 2016-12-15 | 2018-06-29 | 中电华创电力技术研究有限公司 | A kind of steam turbine oil on-line monitoring and automatic purification device |
| CN108223050B (en) * | 2016-12-15 | 2024-01-23 | 中电华创电力技术研究有限公司 | Turbine oil on-line monitoring and automatic purifying device |
| CN114832460A (en) * | 2022-04-06 | 2022-08-02 | 中国第一汽车股份有限公司 | New energy electrically-driven engine oil recovery device and method |
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Legal Events
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| C14 | Grant of patent or utility model | ||
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Owner name: JIANGSU HANDA RUNYUAN ENERGY-SAVING TECHNOLOGY CO. Effective date: 20120507 |
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Free format text: CORRECT: ADDRESS; FROM: 518000 SHENZHEN, GUANGDONG PROVINCE TO: 214200 WUXI, JIANGSU PROVINCE |
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Effective date of registration: 20120507 Address after: 214200 Jiangsu province Yixing huankeyuan Garden Road No. 501 Patentee after: Jiangsu Handa run Source Energy Technology Co. Ltd. Address before: 518000, Shenzhen, Futian District, Huaqiang North Road, Changxin building (Pavilion Hotel Office), 1009, Guangdong Patentee before: Ma Lin |
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| ASS | Succession or assignment of patent right |
Owner name: JIAXING RUNNENG TECHNOLOGY CO., LTD. Free format text: FORMER OWNER: JIANGSU HANDA RUNYUAN ENERGY-SAVING TECHNOLOGY CO., LTD. Effective date: 20120831 |
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Free format text: CORRECT: ADDRESS; FROM: 214200 WUXI, JIANGSU PROVINCE TO: 314001 JIAXING, ZHEJIANG PROVINCE |
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Effective date of registration: 20120831 Address after: 403, room 1369, science and technology building, 314001 Chengnan Road, Zhejiang, Jiaxing Patentee after: Jiaxing Runneng Technology Co., Ltd. Address before: 214200 Jiangsu province Yixing huankeyuan Garden Road No. 501 Patentee before: Jiangsu Handa run Source Energy Technology Co. Ltd. |
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Owner name: CHEN FUJUN Free format text: FORMER OWNER: JIAXING RUNNENG TECHNOLOGY CO., LTD. Effective date: 20141118 |
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Free format text: CORRECT: ADDRESS; FROM: 314001 JIAXING, ZHEJIANG PROVINCE TO: 233717 BENGBU, ANHUI PROVINCE |
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| TR01 | Transfer of patent right |
Effective date of registration: 20141118 Address after: 233717 Anhui city of Bengbu province Guzhen County Chengguan Town Sports Lane No. 22 Patentee after: Chen Fujun Address before: 403, room 1369, science and technology building, 314001 Chengnan Road, Zhejiang, Jiaxing Patentee before: Jiaxing Runneng Technology Co., Ltd. |
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| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20110119 Termination date: 20160603 |