CN201708001U - Low Leakage Flux High Frequency Transformer - Google Patents
Low Leakage Flux High Frequency Transformer Download PDFInfo
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- CN201708001U CN201708001U CN2010202270110U CN201020227011U CN201708001U CN 201708001 U CN201708001 U CN 201708001U CN 2010202270110 U CN2010202270110 U CN 2010202270110U CN 201020227011 U CN201020227011 U CN 201020227011U CN 201708001 U CN201708001 U CN 201708001U
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- 230000004907 flux Effects 0.000 title claims description 14
- 238000004804 winding Methods 0.000 claims abstract description 26
- 230000006378 damage Effects 0.000 abstract description 7
- 238000006243 chemical reaction Methods 0.000 abstract description 4
- 230000000694 effects Effects 0.000 abstract description 4
- 230000005855 radiation Effects 0.000 abstract description 3
- 208000027418 Wounds and injury Diseases 0.000 abstract 2
- 238000005253 cladding Methods 0.000 abstract 1
- 208000014674 injury Diseases 0.000 abstract 1
- 238000009434 installation Methods 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 239000000306 component Substances 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 230000002411 adverse Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000008358 core component Substances 0.000 description 1
- 230000005674 electromagnetic induction Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 230000005284 excitation Effects 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 230000017525 heat dissipation Effects 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000005808 skin problem Effects 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型涉及变压器,具体涉及一种低漏磁高频变压器。The utility model relates to a transformer, in particular to a high-frequency transformer with low magnetic leakage.
背景技术Background technique
根据法拉第电磁感应定律可知,在交变电路中,磁力线是随时间变化的,因此,电压的高低和电流的大小也会随之而改变,人们依照这个原理制造了各种形式的变压器。近年来,开关电源技术正朝着高效、节能、安全、环保、体积小等方面发展。在无工频变压器的开关电源中,高频变压器是核心部件之一,在高频变压器的设计是开关电源的关键技术,高频变压器设计的是否合理,会影响到形状电源的成本、体积、稳定性、电磁干扰、辐射噪声、EMI滤波、输出功率、转换效率等。According to Faraday's law of electromagnetic induction, in an alternating circuit, the magnetic lines of force change with time, so the voltage level and the current level will also change accordingly. People have manufactured various forms of transformers according to this principle. In recent years, switching power supply technology is developing towards high efficiency, energy saving, safety, environmental protection, and small size. In switching power supplies without industrial frequency transformers, high-frequency transformers are one of the core components. The design of high-frequency transformers is the key technology of switching power supplies. Whether the design of high-frequency transformers is reasonable will affect the cost, volume, and Stability, electromagnetic interference, radiated noise, EMI filtering, output power, conversion efficiency, etc.
传统变压器的磁芯结构大体上呈:“E”型、“C”型或“O”型结构,这些磁芯与线圈之间由于采用的是“电路包围磁路”的结构,线圈两侧的部分磁场不能得到充分的利用,因此,漏磁量较大,导致变压器的效率低、体积大、成本高,当送上电源时产生磁场干扰很大,温度过高,会造成其他零件容易损坏。。且其结构设计不够紧密,易出现漏磁、漏感、铁损、励磁电流大、散热条件差、效率低噪音大等问题,并且随着频率的提高,甚至还存在着更为严重的集肤、趋表和邻近效应等问题,将会对人体造成不良伤害,另外,装配与安装够为麻烦,不利于维护。The magnetic core structure of the traditional transformer is generally in the form of "E", "C" or "O" structure. Because of the structure of "circuit surrounded by magnetic circuit" between these magnetic cores and coils, the coils on both sides Part of the magnetic field cannot be fully utilized. Therefore, the amount of magnetic leakage is large, resulting in low efficiency, large volume, and high cost of the transformer. When the power is supplied, the magnetic field interference is very large, and the temperature is too high, which will cause other parts to be easily damaged. . Moreover, its structural design is not tight enough, and it is prone to problems such as magnetic flux leakage, leakage inductance, iron loss, large excitation current, poor heat dissipation conditions, low efficiency and high noise, and with the increase of frequency, there are even more serious skin problems. Problems such as , trending and proximity effects will cause adverse harm to the human body. In addition, assembly and installation are troublesome enough, which is not conducive to maintenance.
实用新型内容Utility model content
本实用新型的目的在于,针对现有的变压器的上述不足,提供一种结构紧密、体积小、稳定性高,装卸方便且漏磁小,减少对人体危害的低漏磁高频变压器。The purpose of this utility model is to provide a high-frequency transformer with compact structure, small volume, high stability, convenient assembly and disassembly, small magnetic flux leakage and less harm to human body.
为实现上述目的,本实用新型所提供的技术方案是:In order to achieve the above object, the technical solution provided by the utility model is:
一种低漏磁高频变压器,其包括磁芯及一设置在该磁芯上的绕线组,所述绕线组包括一环形绕线座及一缠绕在该绕线座上的线圈,所述磁芯包括一上盖、一下盖及可使该上盖与下盖相互扣合的固定件,于所述下盖的内腔底部设有一与所述环形绕线座的内环相适配的、且可插入其内的凸圆柱。A low-leakage magnetic flux high-frequency transformer, which includes a magnetic core and a winding group arranged on the magnetic core, the winding group includes an annular winding base and a coil wound on the winding base, the The magnetic core includes an upper cover, a lower cover, and a fixing piece that enables the upper cover and the lower cover to be fastened to each other. At the bottom of the inner cavity of the lower cover, there is an inner ring that is compatible with the annular winding seat A convex cylinder that can be inserted into it.
所述绕线座的底部外缘设有多个用来固定所述线圈的线端的固定部。The outer edge of the bottom of the winding seat is provided with a plurality of fixing parts for fixing the wire ends of the coil.
所述固定部为四个,其分别呈圆心对称设置在所述绕线座的底部。There are four fixing parts, which are symmetrically arranged on the bottom of the winding seat respectively.
对应所述固定部的位置,于所述磁芯上设有让该固定部外露的开口。Corresponding to the position of the fixing part, an opening for exposing the fixing part is provided on the magnetic core.
所述固定件为一具有弹性的片状本体,该片状本体的两端向同一侧弯折,其中,一端形成上扣部,另一端形成下扣部,并对应于所述的上盖顶部设有与该上扣部相适配的上扣位,于所述的下盖底部设有与该下扣部相适配的下扣位,便于拆卸与装配。The fixing part is an elastic sheet body, the two ends of the sheet body are bent to the same side, wherein one end forms an upper buckle, and the other end forms a lower buckle, corresponding to the top of the upper cover An upper buckle matching the upper buckle is provided, and a lower buckle matching the lower buckle is provided at the bottom of the lower cover, which is convenient for disassembly and assembly.
所述下扣部的中间部位向下弯折、并延伸形成一竖直部,便于安装固定与拆卸。The middle part of the lower buckle part is bent downwards and extended to form a vertical part, which is convenient for installation, fixing and disassembly.
本实用新型的有益效果为:本实用新型结构设计合理、紧密,磁芯由上盖和下盖组成,线圈完全包覆在其内,可降低因漏磁、漏感而产生的辐射噪声,提高了产品的可靠性,因此,也提高了电源的转换效率与输出功率,节约能源,使磁场能得到充分的利用,大大的降低了对其他零件损坏,将会让整体零组件提供更稳定的效率,并能有效地将变压器的漏磁、漏感、集肤、趋表和邻近效应减小到最低程度,降低对人体伤害;固定件采用扣合结构,巧妙将上盖和下盖相互扣合,并形成一体式结构的磁芯,体积小、配合牢固,且方便装配及拆卸,在降低成本、提升生产率的同时,又方便维护;尤其适用于较小型电源供应器或适配器。The beneficial effects of the utility model are: the utility model has a reasonable and compact structural design, the magnetic core is composed of an upper cover and a lower cover, and the coil is completely covered in it, which can reduce radiation noise caused by magnetic flux leakage and leakage inductance, and improve Improve the reliability of the product, therefore, also improve the conversion efficiency and output power of the power supply, save energy, make full use of the magnetic field, greatly reduce the damage to other parts, and will provide more stable efficiency for the overall components , and can effectively reduce the magnetic flux leakage, leakage inductance, skin, surface and proximity effects of the transformer to the minimum, and reduce the harm to the human body; , and form an integrated structure of the magnetic core, small size, strong fit, and easy assembly and disassembly, while reducing costs and improving productivity, it is also easy to maintain; especially suitable for smaller power supplies or adapters.
下面结合附图与实施例,对本实用新型进一步说明。Below in conjunction with accompanying drawing and embodiment, the utility model is further described.
附图说明Description of drawings
图1是本实用新型的立体结构示意图;Fig. 1 is the three-dimensional structure schematic diagram of the present utility model;
图2是图1的仰视图结构示意图;Fig. 2 is the bottom view structural representation of Fig. 1;
图3是图1的分解结构示意图。FIG. 3 is a schematic diagram of an exploded structure of FIG. 1 .
具体实施方式Detailed ways
实施例,参见图1、图2与图3,本实施例提供的一种低漏磁高频变压器,其包括磁芯1及一设置在该磁芯1上的绕线组2,所述绕线组2包括一环形绕线座21及一缠绕在该绕线座21上的线圈(图中未标识),所述磁芯1包括一上盖11、一下盖12及可使该上盖11与下盖12相互扣合的固定件13,磁芯1由上盖11和下盖12组成,线圈完全包覆在其内,可降低因漏磁、漏感而产生的辐射噪声,提高了产品的可靠性,因此,也提高了电源的转换效率与输出功率,节约能源,使磁场能得到充分的利用,大大的降低了对其他零件损坏,将会让整体零组件提供更稳定的效率,并能有效地将变压器的漏磁、漏感、集肤、趋表和邻近效应减小到最低程度,降低对人体伤害;于所述下盖12的内腔底部设有一与所述环形绕线座21的内环211相适配的、且可插入其内的凸圆柱121。所述绕线座21的底部外缘设有多个用来固定所述线圈的线端的固定部212。所述固定部212为四个,其分别呈圆心对称设置在所述绕线座21的底部。对应所述固定部212的位置,于所述磁芯1上设有让该固定部212外露的开口14。所述固定件13为一具有弹性的片状本体,该片状本体的两端向同一侧弯折,其中,一端形成上扣部131,另一端形成下扣部132,并对应于所述的上盖11顶部设有与该上扣部131相适配的上扣位15,于所述的下盖12底部设有与该下扣部132相适配的下扣位16,固定件13采用扣合结构,巧妙将上盖11和下盖12相互扣合在一起,并形成一体式结构的磁芯1,体积小、配合牢固,且方便装配及拆卸,在降低成本、提升生产率的同时,又方便维护;所述下扣部132的中间部位向下弯折、并延伸形成一竖直部133,便于安装固定与拆卸。Embodiment, referring to Fig. 1, Fig. 2 and Fig. 3, a low-leakage magnetic flux high-frequency transformer provided in this embodiment includes a
如本实用新型上述实施例所述,采用与其相同或相似的结构而得到的其它结构的变压器,均在本实用新型保护范围内。As described in the above embodiments of the utility model, transformers with other structures obtained by adopting the same or similar structure are within the scope of protection of the utility model.
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103346002A (en) * | 2013-07-24 | 2013-10-09 | 青岛菲特电器科技有限公司 | Transformer for novel electric welding machine |
CN107516583A (en) * | 2017-10-18 | 2017-12-26 | 冯迎安 | A kind of Novel inductor |
CN107527722A (en) * | 2017-10-18 | 2017-12-29 | 冯迎安 | A kind of low magnetism leakage, low-loss, efficient PFC inducer |
-
2010
- 2010-06-03 CN CN2010202270110U patent/CN201708001U/en not_active Expired - Lifetime
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103346002A (en) * | 2013-07-24 | 2013-10-09 | 青岛菲特电器科技有限公司 | Transformer for novel electric welding machine |
CN107516583A (en) * | 2017-10-18 | 2017-12-26 | 冯迎安 | A kind of Novel inductor |
CN107527722A (en) * | 2017-10-18 | 2017-12-29 | 冯迎安 | A kind of low magnetism leakage, low-loss, efficient PFC inducer |
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Granted publication date: 20110112 |