CN201702505U - Full-automatic high-frequency diamond sawblade welding rack - Google Patents

Full-automatic high-frequency diamond sawblade welding rack Download PDF

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Publication number
CN201702505U
CN201702505U CN2010201716247U CN201020171624U CN201702505U CN 201702505 U CN201702505 U CN 201702505U CN 2010201716247 U CN2010201716247 U CN 2010201716247U CN 201020171624 U CN201020171624 U CN 201020171624U CN 201702505 U CN201702505 U CN 201702505U
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CN
China
Prior art keywords
welding
automatic
saw blade
cutter head
welding wire
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN2010201716247U
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Chinese (zh)
Inventor
李世忠
孙志杨
王建东
韦隆
梁万用
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Zhengzhou Research Institute of Mechanical Engineering Co Ltd
Original Assignee
Zhengzhou Research Institute of Mechanical Engineering Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Zhengzhou Research Institute of Mechanical Engineering Co Ltd filed Critical Zhengzhou Research Institute of Mechanical Engineering Co Ltd
Priority to CN2010201716247U priority Critical patent/CN201702505U/en
Application granted granted Critical
Publication of CN201702505U publication Critical patent/CN201702505U/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Abstract

The utility model discloses a full-automatic high-frequency diamond sawblade welding rack, which comprises a main chassis, and automatic loading and unloading racks are respectively arranged on both sides of the main chassis, and are used for conveying sawblades to a welding position; a welding stick-conveying mechanism and an automatic bit feed mechanism are arranged on the main chassis, the welding stick-conveying mechanism is used for conveying welding sticks to the welding position, and the automatic bit feed mechanism is used for conveying bits to the welding position; the automatic bit feed mechanism comprises a vibrating electromagnet, which is transmissively connected with a spiral feed tray through a vibrating plate, and the spiral feed tray is connected with a bit-conveying slideway, which is used for conveying bits to the welding position. The utility model has the advantages of simple structure and convenient use. In the past, a conveyer belt is adopted to convey bits, only one set of bits can be placed each time, the arrangement of the automatic bit feed mechanism in the welding rack overcomes the past defect of low working efficiency, a large quantity of bits can be placed in the spiral feed tray each time, and thereby the working efficiency is greatly increased.

Description

Full-automatic diamond saw blade ratio-frequency welding frame
Technical field
The utility model belongs to welding technology field, especially relates to the special welding equipment of a kind of electromechanical integration in the diamond tool manufacturing equipment.
Background technology
In diamond tool, diamond saw blade occupies very great share.The manufacturing of diamond saw blade is divided into following several mode, electroplates, Thermocompressed sintering and forming, laser weld, resistance welded, high-frequency welding.The mode of employing high-frequency welding is made the metal and stone saw blade and need be used the ratio-frequency welding frame.
Present domestic diamond saw blade ratio-frequency welding frame is manual or semi-automatic level, external full automatic diamond saw blade ratio-frequency welding frame, improper China's actual conditions, reason is as follows: 1, used welding wire is necessary for high silver wire, cause can not automatic feeding because of the place of breaking in welding process can be out of shape, twist for low silver wire, and domestic for saving production cost, the used welding wire of most of producers is low silver wire; 2, there is not solder flux to brush mechanism; 3, adopt conveyer belt to send cutter head, once can only place a secondary cutter head; 4, equipment price costliness.
The utility model content
The purpose of this utility model is to provide a kind of full-automatic diamond saw blade ratio-frequency welding frame that can once put into how secondary cutter head.
For achieving the above object, full-automatic diamond saw blade ratio-frequency welding frame of the present utility model comprises mainframe, and the mainframe both sides are respectively equipped with automatic loading and unloading rack, and automatic loading and unloading rack is used for saw blade is sent to the welding position; Mainframe is provided with welding wire connecting gear and cutter head automatic feed mechanism, and the welding wire connecting gear is used for welding wire is sent to the welding position, and the cutter head automatic feed mechanism is used for cutter head is sent to the welding position; It is characterized in that: described cutter head automatic feed mechanism includes the vibration electromagnet, and the vibration electromagnet is connected with the spiral loading plate by oscillating plate, and the spiral loading plate transmits slideway with cutter head and is connected, and cutter head transmits slideway and is used for cutter head is sent to the welding position.
As a kind of improvement of the present utility model, described automatic loading and unloading rack includes magnechuck, is located at bearing and saw blade move left and right cylinder on the mainframe respectively, bearing is provided with saw blade seat and sucker motion cylinder, and magnechuck and described sucker motion cylinder and saw blade move left and right cylinder are in transmission connection.
As further improvement of the utility model, the welding wire connecting gear includes the welding wire clipping apparatus, and the welding wire clipping apparatus is used for cutting off welding wire in welding process.
As further improvement of the utility model, the mainframe at place, welding position is provided with solder flux and brushes mechanism.
The utlity model has following advantage:
1. the utility model is simple in structure, and is easy to use.Adopted conveyer belt to transmit cutter head in the past, and once can only place a secondary cutter head, every weldering a slice or two saw blades will be placed cutter head one time; The setting of cutter head automatic feed mechanism has overcome ineffective in the past defective in the utility model, once can in the spiral loading plate, place a large amount of cutter heads, make cutter head fitly enter cutter head in order by vibration and transmit slideway, so not only improved operating efficiency greatly, and made operating personnel less be subjected to the harm of high-frequency electromagnetic pollution and waste gas.
2. automatic loading and unloading rack is simple in structure, can easily saw blade be sent to the welding position.
3. the setting of welding wire clipping apparatus is convenient to cut off welding wire in welding process, thereby guaranteed that under the situation of using low silver wire welding wire is cut off but not broken in welding process, thereby avoided low in the past silver wire in welding process, to break distortion, the twisted phenomena that the place takes place, and guaranteed that the welding wire connecting gear can also can automatic feeding under the situation of using low silver wire.
4. the solder flux setting of brushing mechanism is convenient in welding process the brushing of saw bit matrix weld, has overcome the defective that can only use special equipment brushing solder flux with like product abroad before welding.
Description of drawings
Fig. 1 is a structural representation of the present utility model.
The specific embodiment
As shown in Figure 1, full-automatic diamond saw blade ratio-frequency welding frame of the present utility model comprises mainframe 6, and mainframe 6 both sides are respectively equipped with automatic loading and unloading rack, and automatic loading and unloading rack is used for saw blade is sent to the welding position; Mainframe 6 is provided with welding wire connecting gear 18 and cutter head automatic feed mechanism, and welding wire connecting gear 18 is used for welding wire is sent to the welding position, and the cutter head automatic feed mechanism is used for cutter head is sent to the welding position; Welding wire connecting gear 18 includes welding wire clipping apparatus 19, and welding wire clipping apparatus 19 is used for cutting off welding wire in welding process.The mainframe 6 at place, welding position is provided with solder flux and brushes mechanism 11.Described cutter head automatic feed mechanism includes vibration electromagnet 28, vibration electromagnet 28 is connected with spiral loading plate 26 by oscillating plate 27, spiral loading plate 26 transmits slideway 25 with cutter head and is connected, and cutter head transmits slideway 25 and is used for cutter head is sent to the welding position.Described automatic loading and unloading rack includes magnechuck 8, is located at bearing 9 and saw blade move left and right cylinder 7 on the mainframe 6 respectively, and bearing 9 is provided with saw blade seat 30 and sucker motion cylinder 10, and saw blade seat 30 is used to carry saw blade.Magnechuck 8 is in transmission connection with described sucker motion cylinder 10 and saw blade move left and right cylinder 7, wherein magnechuck 8 has two operating positions under the drive of saw blade move left and right cylinder 7, the corresponding saw blade seat 30 in operating position, the welding position at another respective hosts frame 6 middle parts, operating position; Described welding wire clipping apparatus 19 can be the electronic pincers of cutting off, also can be electronicly cut, electronic cutter etc.
During use, how secondary cutter head is placed in the cutter head automatic feed mechanism, the needed cutter head of welding process, welding wire and saw blade are sent to the welding position by cutter head automatic feed mechanism, welding wire connecting gear 18 and automatic loading and unloading rack respectively, and solder flux is brushed mechanism 11 from trend saw bit matrix weld brushing solder flux in welding process.The utility model is simple in structure, and is easy to use, can use low silver wire under full automatic prerequisite, thereby saved cost; Once can place a large amount of cutter heads, improve operating efficiency greatly.In a word, the utility model can be enhanced productivity, be saved production cost, for enterprise creates higher economic benefit.

Claims (4)

1. full-automatic diamond saw blade ratio-frequency welding frame comprises mainframe, and the mainframe both sides are respectively equipped with automatic loading and unloading rack, and automatic loading and unloading rack is used for saw blade is sent to the welding position; Mainframe is provided with welding wire connecting gear and cutter head automatic feed mechanism, and the welding wire connecting gear is used for welding wire is sent to the welding position, and the cutter head automatic feed mechanism is used for cutter head is sent to the welding position; It is characterized in that: described cutter head automatic feed mechanism includes the vibration electromagnet, and the vibration electromagnet is connected with the spiral loading plate by oscillating plate, and the spiral loading plate transmits slideway with cutter head and is connected, and cutter head transmits slideway and is used for cutter head is sent to the welding position.
2. full-automatic diamond saw blade ratio-frequency welding frame according to claim 1, it is characterized in that: described automatic loading and unloading rack includes magnechuck, is located at bearing and saw blade move left and right cylinder on the mainframe respectively, bearing is provided with saw blade seat and sucker motion cylinder, and magnechuck and described sucker motion cylinder and saw blade move left and right cylinder are in transmission connection.
3. full-automatic diamond saw blade ratio-frequency welding frame according to claim 1 and 2, it is characterized in that: the welding wire connecting gear includes the welding wire clipping apparatus, and the welding wire clipping apparatus is used for cutting off welding wire in welding process.
4. full-automatic diamond saw blade ratio-frequency welding frame according to claim 3 is characterized in that: the mainframe at place, welding position is provided with solder flux and brushes mechanism.
CN2010201716247U 2010-04-27 2010-04-27 Full-automatic high-frequency diamond sawblade welding rack Expired - Fee Related CN201702505U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2010201716247U CN201702505U (en) 2010-04-27 2010-04-27 Full-automatic high-frequency diamond sawblade welding rack

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN2010201716247U CN201702505U (en) 2010-04-27 2010-04-27 Full-automatic high-frequency diamond sawblade welding rack

Publications (1)

Publication Number Publication Date
CN201702505U true CN201702505U (en) 2011-01-12

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CN2010201716247U Expired - Fee Related CN201702505U (en) 2010-04-27 2010-04-27 Full-automatic high-frequency diamond sawblade welding rack

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102513643A (en) * 2011-12-12 2012-06-27 安泰科技股份有限公司 Automatic material distribution equipment for entire-soldering diamond saw blade
CN102632297A (en) * 2012-05-09 2012-08-15 陈云 Integrated disassembling and welding machine of diamond saw blade
CN102886626A (en) * 2011-07-18 2013-01-23 武汉钢铁建设环保工程有限责任公司 Full-automatic welding machine for alloy blade and welding method for alloy blade
CN103223538A (en) * 2013-04-15 2013-07-31 项大清 Diamond tool welding machine
CN105478951A (en) * 2016-02-19 2016-04-13 江苏江龙科技发展有限公司 Saw blade tip welding machine

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102886626A (en) * 2011-07-18 2013-01-23 武汉钢铁建设环保工程有限责任公司 Full-automatic welding machine for alloy blade and welding method for alloy blade
CN102513643A (en) * 2011-12-12 2012-06-27 安泰科技股份有限公司 Automatic material distribution equipment for entire-soldering diamond saw blade
CN102632297A (en) * 2012-05-09 2012-08-15 陈云 Integrated disassembling and welding machine of diamond saw blade
CN103223538A (en) * 2013-04-15 2013-07-31 项大清 Diamond tool welding machine
CN103223538B (en) * 2013-04-15 2016-01-06 项大清 Diamond tool bonding machine
CN105478951A (en) * 2016-02-19 2016-04-13 江苏江龙科技发展有限公司 Saw blade tip welding machine

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C14 Grant of patent or utility model
GR01 Patent grant
C17 Cessation of patent right
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20110112

Termination date: 20130427