Background technology
Fast development along with industrial technology, the large-scale power electronic equipment in the application of every profession and trade more and more widely, power grade and power density are also more and more higher, the IGBT power model of use in power electronic equipment, because environment for use is special, require the power model compact conformation, easy to maintenance, power density is high, therefore, the IGBT power model usually is designed to the modular unit of a perfect in shape and function.
At present, the IGBT power model is made up of in conjunction with a considerable amount of dc filter capacitors a plurality of discrete IGBT element parallel connections usually again, and there is following defective in existing IGBT power model:
1, owing to the restriction of power electronic equipment complete machine structure volume, IGBT number of elements in parallel is limited, can not satisfy the demand of high power level and high power density;
2, too much the direct parallel connection of IGBT element is unfavorable for reducing stray inductance between filter capacitor and the IGBT element, cause that easily current unevenness weighs between the IGBT element, and uneven flow problem has brought a lot of problems to structural design;
3, adopt the existing IGBT power model discrete method that is arranged in parallel mutually, can cause the power electronic equipment machine volume huger, be unfavorable for the raising with power density of reducing of machine volume, and bring very big pressure for the complete machine cost.
The utility model content
The technical problems to be solved in the utility model is, a kind of IGBT power model system is provided, overcome the prior art defective, improve the power grade and the power density of IGBT power model, satisfy the needs of power electronic equipment, make the power electronic equipment compact conformation the IGBT power model of high power level and high power density.
The technical scheme that its technical problem that solves the utility model adopts is: construct a kind of IGBT power model system, comprise two independently IGBT power module assemblies, the substrate of each described IGBT power module assembly comprises the side that is positioned at its dorsal part extension of its two side direction, and IGBT radiator heat exchange blade one side of each described IGBT power module assembly is passed the corresponding mounting hole site of described substrate in this substrate dorsal part; It is characterized in that the side of two described IGBT power module assembly substrates is suitable and cooperate formation that the vent passages of the upside of electrochemical capacitor one side is installed from the following side direction of modular assembly installation IGBT module one side;
Described IGBT power model system also comprises upside annex, downside annex and blower fan, described upside annex links into an integrated entity the substrate side upper end that two described IGBT power module assemblies match, and described downside annex links into an integrated entity the substrate side lower end that two described IGBT power module assemblies match; Described blower fan is installed on described upside annex or the downside annex and guarantees that air inlet or air outlet are positioned at described vent passages.
In IGBT power model of the present utility model system, each described IGBT power module assembly comprises heat exchanger, this heat exchanger both side surface is suitable with the matching surface of the IGBT module of power module assembly, IGBT radiator respectively, and described IGBT module, heat exchanger, IGBT radiator cooperate successively and be installed on the described substrate.
In IGBT power model of the present utility model system, described blower fan is installed on the described downside annex; Described upside annex is a cuboid, and this cuboid and described vent passages upper end are suitable, and this cuboid primary flat is a ventilating surface, and this cuboid one or both ends side is connected with the end, side upper end of two described IGBT power module assembly substrates; Described downside annex and described vent passages lower end are suitable, and this downside annex comprises the blower fan installed surface that has air inlet, the end side that is positioned at the side lower end of two described IGBT power module assembly substrates of this blower fan installed surface one or both ends connection.
In IGBT power model of the present utility model system, a side lower end of the side that matches of two described IGBT power module assembly substrates comprises the breach that allows described blower fan to pass through, and described blower fan is installed on the described downside annex; Described upside annex is a cuboid, and this cuboid and described vent passages upper end are suitable, and this cuboid primary flat is a ventilating surface, and this cuboid one or both ends side is connected with the end, side upper end of two described IGBT power module assembly substrates; Described downside annex and described vent passages lower end are suitable, this downside annex comprises blower fan mounting panel and following end connection, this blower fan mounting panel and following end connection comprise corresponding air inlet respectively, described blower fan mounting panel comprises and has described air inlet, described blower fan is installed also can be by the base plate of described substrate side lower end breach, be positioned at the guide sides of this base plate one side and be positioned at the end side that this base plate one end matches with described substrate side lower end breach, described end connection down comprises the first side that is positioned at its both sides, be positioned at the passway relative with described second side with being positioned at its other end, second side that the one end connects the side lower end of two described IGBT power module assembly substrates, this passway width allows described blower fan mounting panel to pass through.
In IGBT power model of the present utility model system, described IGBT power module assembly comprises adaptive with described IGBT module and is connected above it IGBT protective cover.
In IGBT power model of the present utility model system, the butt joint of the side of the described substrate of two described IGBT power module assemblies cooperates, and these two described IGBT power module assembly structures are symmetrical along mating surface.
Implement IGBT power model of the present utility model system, compared with the prior art, its beneficial effect is:
1. by solving IGBT module heat dissipating problem, with two independently the IGBT power module assembly constitute a hard-packed IGBT power model system, improved power grade and power density, make device space utilization more abundant, volume is more optimized;
2. because IGBT power model system configuration compactness can solve the uneven flow problem that a plurality of IGBT parallel connections bring preferably, structural design is oversimplified;
3. use the equipment complete machine of this IGBT power model system can realize littleizationr of volume, cost is more optimized.
Embodiment
As Fig. 1, Fig. 2, Fig. 3, Fig. 4, shown in Figure 8, IGBT power model of the present utility model system comprises two independently IGBT power module assembly 5 and 6, upside annex 8, downside annex and blower fans 19.
IGBT power module assembly in the utility model IGBT power model system is the IGBT power model with complete power amplification function.In the present embodiment, as Fig. 1, shown in Figure 4, the IGBT power module assembly comprises that substrate 1, DC filtering electrochemical capacitor 13, positive direct-current and negative DC B us are connected copper bar 14, insulating paper 15, noninductive absorption electric capacity 17, IGBT gate pole add-in card 4, IGBT drive plate 7, IGBT module 3, IGBT radiator 11, exchange and draw copper bar 2, IGBT radiator 20, electrochemical capacitor series connection and copper bar in parallel 16.
IGBT module 3, IGBT gate pole add-in card 4 and IGBT drive plate 7 are fixedly connected on the IGBT radiator 11.Positive direct-current is connected copper bar 14 with negative DC B us, insulating paper 15 and noninductive absorption electric capacity 17 all are fixedly connected on DC filtering electrochemical capacitor 13 and the IGBT module 3, IGBT radiator 11 and DC filtering electrochemical capacitor 13 are fixedly connected on the substrate 1 simultaneously, maintain a certain distance between DC filtering electrochemical capacitor 13 and the IGBT radiator 11 at interval to be provided with.
Electrochemical capacitor series connection and copper bar in parallel 16 are connected a plurality of DC filtering electrochemical capacitors 13 and be connected in parallel, and increase the electrochemical capacitor capacity and bear more high-tension purpose to reach; Positive direct-current is connected copper bar 14 with the path of short victory with negative DC B us, IGBT module 3 is connected with DC filtering electrochemical capacitor 13, and draws line bank in the top of assembly; Noninductive absorption electric capacity 17 directly is crimped on the positive and negative two ends of IGBT mould 3; Each has added an IGBT gate pole add-in card 4 above the IGBT module 3; IGBT drive plate 7 places the top of IGBT radiator 11 and IGBT module 3, is supported on above the IGBT radiator 11 by the bronze gong post; Interchange is drawn copper bar 2 the AC side short circuit and the parallel connection of a plurality of IGBT modules 3, to reach the IGBT purpose of using in parallel.
In other embodiments, the IGBT power module assembly can adopt other to satisfy the structure of complete power amplification function.
In the present embodiment, two IGBT power module assemblies 5 and 6 adopt following structure: the side butt joint of the substrate of two IGBT power module assemblies cooperates, and two IGBT power module assembly structures are symmetrical along mating surface.In other embodiments, two IGBT power module assemblies 5 can adopt different structures with 6, also can realize the object of the invention.
The substrate 1 of each IGBT power module assembly 5,6 comprises the side 101 that is positioned at its dorsal part extension of its two side direction, the corresponding mounting hole site that heat exchange blade one side of the IGBT radiator 20 of each IGBT power module assembly 5,6 is passed substrate 1 is in the dorsal part of substrate 1, and the substrate side of two IGBT power module assemblies 5,6 101 is suitable and cooperate and form the vent passages that the following side direction of IGBT module 3 one sides being installed from modular assembly is installed the upside of electrochemical capacitor 13 1 sides.
In the present embodiment, the spacing width of the substrate side 101 suitable employing substrate sides 101 of two IGBT power module assemblies 5,6 is identical, the substrate side of two IGBT power module assemblies 5,6 101 docks the structure that cooperates mutually, forms vent passages.In other embodiments, the inboard spacing width of the substrate side 101 of an IGBT power module assembly of substrate side 101 suitable employings of two IGBT power module assemblies 5,6 matches with the outside spacing width of the substrate side 101 of another IGBT power module assembly, the structure of the substrate side 101 mutually nested cooperations of two power module assemblies forms vent passages, also can realize the object of the invention.
In the present embodiment, blower fan 19 is installed on the downside annex, and the air outlet of blower fan is positioned at vent passages.In other embodiments, blower fan 19 also can be installed on the upside annex, and the air inlet of blower fan is positioned at vent passages.
As shown in Figure 5, in the present embodiment, upside annex 8 adopts rectangular structure, the vent passages upper end that the substrate side 101 of this cuboid and two IGBT power module assemblies 5,6 constitutes is suitable, the primary flat of cuboid is a ventilating surface, and the one or both ends side of cuboid is connected (can adopt be threaded, syndeton such as welding) with the end, substrate side 101 upper end of two IGBT power module assemblies 5,6.
In other embodiments, the structure that upside annex 8 can adopt the upper end of other substrate sides 101 that two IGBT power module assemblies 5,6 are matched to link into an integrated entity links into an integrated entity as the side upper end of adopting the substrate side 101 that the connecting plate structure matches two IGBT power module assemblies 5,6 or upper end, both sides etc.
As Fig. 1, Fig. 6, shown in Figure 8, in the present embodiment, the downside annex adopts following structure: (at this moment, as shown in Figure 1, a side lower end of the side that matches of the substrate 101 of two IGBT power module assemblies 5,6 comprises the breach that allows blower fan 19 to pass through) the downside annex comprises blower fan mounting panel 18 and following end connection 9.Blower fan mounting panel 18 and following end connection 9 comprise corresponding air inlet respectively, blower fan mounting panel 18 comprises and has air inlet, blower fan and base plate that can be by substrate side 101 lower end breach are installed, are positioned at the guide sides of this base plate one side and are positioned at the end side that this base plate one end matches with described substrate side lower end breach, the end side can adopt bolt to be connected with substrate side or snap fit connects, and also can adopt to cooperatively interact but unconnected frame mode.Following end connection 9 comprises the first side that is positioned at its both sides, the passway relative with the second side with being positioned at its other end, second side that is positioned at the side lower end of two IGBT power module assembly substrates of one end connection, and this passway width allows blower fan mounting panel to pass through.Adopt the downside accessory structure of present embodiment, when blower fan 19 breaks down, can directly blower fan mounting panel 18 be extracted out, the blower fan 19 that is installed on the blower fan mounting panel 18 is keeped in repair, and do not need to remove down end connection 9, greatly facilitate maintenance operation to blower fan 19.
In other embodiments, the downside annex can also adopt following structure: when blower fan 19 is installed on the upside annex, the structure that the downside annex can adopt the lower end with the substrate side 101 of two IGBT power module assemblies 5,6 to link into an integrated entity links into an integrated entity as a side lower end or the lower end, both sides of adopting the substrate side 101 that the connecting plate structure matches two IGBT power module assemblies 5,6; When blower fan 19 is installed on the downside annex, the downside annex can adopt the suitable structure in lower end of other and vent passages, as adopt following structure: the downside annex comprises the blower fan installed surface that has air inlet, be positioned at the side of end, lower end that these blower fan installed surface one or both ends connect the substrate side 101 of two IGBT power module assemblies 5,6, links into an integrated entity by the lower end of this side with the substrate side 101 of two IGBT power module assemblies 5,6.
In order to improve the heat exchange efficiency of IGBT power module assembly to IGBT module 3, in the present embodiment, each IGBT power module assembly is provided with heat exchanger 11 (as Fig. 4, shown in Figure 9), the both side surface of heat exchanger 11 respectively with the IGBT module 3 of power module assembly, IGBT radiator 20 cooperate epiphase adaptive, IGBT module 3, heat exchanger 11 and IGBT radiator 20 cooperate successively and are installed on the substrate 1, heat exchanger 11 can be realized the heat of IGBT module 3 is delivered to IGBT radiator 20 fast, reaches the purpose that improves heat exchange efficiency.
Heat exchanger 11 can adopt and include but not limited to water to be the heat exchanger of coolant, be heat exchanger of coolant etc. with freon.
In other embodiments, heat exchanger 11 can be set, not influence the realization of the basic goal of the invention of the utility model.
As Fig. 1, shown in Figure 7, in order to protect IGBT module 3 and to realize purpose attractive in appearance, IGBT protective cover 10 is set, protective cover 10 and IGBT module 3 are adaptive and be connected the top of IGBT module 3.
As shown in Figure 1, when IGBT power model of the present utility model system is installed in the bucket formula structure 100 of an end sealing (in cabinet), air can form the cooling blast of circulation in this enclosed environment, when IGBT power model of the present utility model system is installed in the open environment, IGBT power model system forms cooling blast from an end air intake, other end air-out.