CN201699517U - Novel three-section vibration motor - Google Patents

Novel three-section vibration motor Download PDF

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Publication number
CN201699517U
CN201699517U CN2010202050286U CN201020205028U CN201699517U CN 201699517 U CN201699517 U CN 201699517U CN 2010202050286 U CN2010202050286 U CN 2010202050286U CN 201020205028 U CN201020205028 U CN 201020205028U CN 201699517 U CN201699517 U CN 201699517U
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CN
China
Prior art keywords
bearing
block
eccentric
novel
vibration motor
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
CN2010202050286U
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Chinese (zh)
Inventor
孙鑫
周军
张立富
严川波
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Wolong Electric Drive Group Co Ltd
Shaoxing Oli Wolong Vibration Machinery Co Ltd
Original Assignee
Wolong Electric Group Co Ltd
Shaoxing Oli Wolong Vibration Machinery Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Application filed by Wolong Electric Group Co Ltd, Shaoxing Oli Wolong Vibration Machinery Co Ltd filed Critical Wolong Electric Group Co Ltd
Priority to CN2010202050286U priority Critical patent/CN201699517U/en
Application granted granted Critical
Publication of CN201699517U publication Critical patent/CN201699517U/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Abstract

The utility model discloses a novel three-section vibration motor which relates to a vibration motor. Traditional domestic and foreign large-span excitation motors are arranged on sieve boxes through the outer shell bases of the motors or the bases of lengthened cylinders, so that the overall mass of the excitation motors is big, and the requirements of vibration sieves, in particular translational elliptical inertial vibration sieves on long excitation motors. The novel three-section vibration motor comprises a case which is provided with an internal anti-explosion motor and stands which are symmetrically arranged on both sides of the case, and is characterized in that both ends of a motor spindle of the anti-explosion motor are connected with one end of two eccentric shafts with eccentric blocks through flexible couplers, and the other ends of the eccentric shafts are connected with the stands with two bearings in parallel and bearing seats which are externally sleeved with the bearings; and the stands below the bearing seats are provided with connecting devices which are fixedly connected with sieve plates. The novel three-section vibration motor has the advantages of high force-mass ratio, good stress, longer service life, low processing and assembly requirements, low processing cost and convenient installation and detachment.

Description

A kind of novel three-stage vibration motor
[technical field]
The utility model relates to a kind of vibrating motor.
[background technology]
The large span vibration generator can improve separating effect and improve fractional dose, and especially at oil industry, the vibration generator of large span helps improving mud capacity and solid-liquid separation effect.
Existing internationally renowned brand---the shock electric machine of U.S. Martin's engineering company, its structure as shown in Figure 1, essence is brachmorphy shock electric machine 1 ' and the combination that adds long cylinder 2 ' supporting, the method that is adopted is to add long support at the two ends of short motor 1 ' with cylinder 2 ', but still kept short motor 1 ' original stress basically, thereby, to there not being great influence the useful life of lacking motor 1 ' basically, but, owing to increased the supporting cylinder 2 ' at two ends, its quality just increases greatly, and when further requiring increasing and compass screen surface further to require broadening along with exciting force simultaneously, its additional mass also will increase greatly.
Existing home brands---the microscler shock electric machine of a lot of companies, its structure as shown in Figure 2.Because the increase of span, for guaranteeing that axial amount of deflection is in allowed band, must increase motor vibrating shaft 1 " rigidity; therefore; the multi-support 2 of having to adopt " structure of axle, multi-support 2 appears so unavoidably " redundant structure of axle; and as shown in Figure 3; twice redundant structure beam; its stressing conditions is very unfavorable, this structure all is very high to manufacturing, installation and instructions for use, all is difficult to guarantee when static load; be still more on the vibrating machine under the strong machinery noise background, its dynamic load stressed just more abominable.When exciting force further required increasing and compass screen surface further to require broadening, problem was just more outstanding.
More than two kinds of representational existing domestic and international shock electric machines all be shock electric machine to be installed on the screen box by motor housing base or the base that adds long cylinder, thereby the quality of shock electric machine integral body is often all very big, be difficult to further alleviate, can not satisfy vibrating screen especially the balanced elliptic inertia vibrating screen to the requirement of microscler shock electric machine.
[utility model content]
The technical assignment of the technical problems to be solved in the utility model and proposition is that the prior art scheme is improved and improved, and a kind of novel three-stage vibration motor is provided, and to improve electric machine main shaft stressed to reach, and improves power matter ratio.For this reason, the utility model is taked following technical scheme:
A kind of novel three-stage vibration motor, be provided with in comprising fire-proof motor casing, be symmetrically set in the support of casing both sides, it is characterized in that: the electric machine main shaft two ends of fire-proof motor link to each other by eccentric shaft one end that soft shaft coupling and two is provided with eccentric block, the eccentric shaft other end by side by side two bearings and the bearing pedestal that is coated at bearing link to each other with support, the support that is positioned at the bearing pedestal below is provided with the jockey that is used for affixed sieve plate.Be substituted in the structure that directly connects eccentric block on the electric machine main shaft, twice redundant structure is converted into cantilever beam and simply supported beam statically determinate structure, improved quiet, the dynamic stress situation of parts such as motor, supporting and screen box greatly, the life-span can prolong 1/3.Electric machine main shaft and eccentric shaft adopt and are flexible coupling, and processing and matching requirements are low, cut down finished cost, and easily realize producing in batches, and installation and removal are conveniently raised the efficiency and reduced cost.Compare present elongated shape vibrating motor weight saving 20% nearly, it is about 10% that volume reduces, and improves power matter ratio.The employing duplex bearing is set up in parallel, and effectively improves the bearing strength of eccentric shaft.The installing hole that jockey can be Connection Block, be located on the Connection Block is connected with sieve plate to intert bolt, and jockey also can be flange etc.
As the further of technique scheme improved and replenish, the utility model also comprises following additional technical feature:
Described two bearings is clutch shaft bearing and second bearing that is positioned at the clutch shaft bearing outside; Two bearings is cylinder roller bearing, and wherein the outer ring of clutch shaft bearing is two ribs, and inner ring does not have rib; The outer ring of second bearing is two ribs, and inner ring is a single block border.Because of the axially existence of amount of deflection, on eccentric shaft, produce axial force, the clutch shaft bearing bearing radial force, second bearing gets final product bearing radial force, can bear certain axial force again.The rib of inner ring is positioned at the inboard, and when mounted, outer ring and roller are pressed into bearing pedestal, and inner ring is connected with eccentric shaft, when packing bearing pedestal into support outer ring, roller is pressed into inner ring.
Described support, bearing pedestal have the oil filler point of perforation, the inwall of bearing pedestal has the oiling groove that links to each other with oil filler point, the bearing inner shield ring that is provided with the outer back-up ring of the bearing that offsets with two outer rings between the clutch shaft bearing and second bearing and offsets with two inner rings, the outer back-up ring of described bearing have and a plurality ofly uniform draw oilhole so that oil is introduced in the bearing.Lubricating oil enters the oiling groove of bearing pedestal by the oil filler point of support, bearing pedestal, by the oilhole that draws of the outer back-up ring of bearing oil is introduced in the roller chamber of bearing then, establishes a plurality of oilholes that draw and helps the lubricated of whole circle bearing.
Its outer end of described bearing pedestal is extended with sealing, its the inner is connected with discoid seal by jump ring, described sealing is provided with the closed hole with the eccentric shaft matched in clearance, the sealing hole wall has the labyrinth seal groove, sealing has the bearing removal hole of two axial directions, and described bearing removal hole is relative with the outer ring of second bearing.Sealing has removed when preventing that lubricating oil leaks outside in the bearing, also plays the effect of bearing axial location, and sealing and bearing pedestal are integrated, processing, easy for installation, and the location is reliable.Labyrinth sealing can be adopted in seal and eccentric shaft cooperation place.When need dismounting bearing, extracting tool offsets by bearing removal hole and bearing outer ring, just can be with bearing removal after knocking.
Described eccentric block is fan-shaped eccentric block, and it comprises the fixed eccentric block of being located at the bearing pedestal inboard, the adjustable eccentric piece of being located at the bearing pedestal outside.Active eccentric block and driven eccentric block are contained in the inboard and the outside of bearing respectively, have effectively solved the long motor of three-section vibration difficult technologies difficult problem aspect the exciting force adjustment.And be beneficial to the stressing conditions that improves two bearings, reduce the amount of deflection of eccentric shaft, reduce, prolong the life-span of equipment because of deflection deformation brings axial thrust load.
The described support outside is provided with end shield, has received described adjustable eccentric piece in the end shield, and the outer face of eccentric shaft affixed is used to represent the direction board of exciting force percentage.End shield plays a part to keep the vibrating motor cleaning inside, prevents that dust, rainwater etc. from entering, and avoids line, ribbon to twine.Exciting force is easy to adjust, and vibrating motor does not need to remove on the slave unit, only need take the both sides end shield apart, unclamp the adjustable eccentric piece and tighten screw, realizes the stepless adjustment of exciting force, tightens adjustable eccentric piece screw, and the dress end shield is just finished the adjustment of exciting force.Be illustrated in figure 1 as external large span vibrating motor structural representation, vibrating motor need be taken apart and could adjust exciting force, waste time and energy, both sides support footing installed surface requires high: need unclamp the mounting screw of vibrating motor on equipment, the vibrating motor slave unit is removed, take support apart, unclamp the adjustable eccentric piece and tighten screw, realize the stepless adjustment of exciting force, refill the both sides support, with guaranteeing that the both sides footing at same horizontal plane, is contained in vibrating motor on the equipment again, set-up procedure bothers, requirement is high, intensity is big, and efficient is low; Fig. 2 is existing domestic large span vibrating motor structural representation, can not adjust according to the required exciting force of client.Compared to existing technology, the utlity model has adjustable, the easy to adjust advantage of exciting force.
Be provided with a block between described direction board and the adjustable eccentric piece, described block comprises the connecting portion that is used for fixing on eccentric shaft and the restrictions that can conflict with the adjustable eccentric piece.The restrictions of block can be inconsistent with the straight flange of adjustable eccentric piece, and restriction adjustable eccentric piece makes it can only the Rotate 180 degree, and only existing on one side can be relative with the graduation mark of direction board, avoids confusion, and guarantees that the exciting force of adjusting eccentric shaft two ends, back is consistent.
Connecting portion is wider than in described stop limits portion, is " T " font, and the straight flange of the restrictions of block and fan-shaped adjustable eccentric piece matches.Connecting portion is with after eccentric shaft end is connected, because restrictions is wider than connecting portion, restrictions is stretched in the eccentric shaft axial direction and played the effect that reverse 180 degree of keeping out the adjustable eccentric piece rotate.
The connecting portion of described block has two connecting holes, and screw passes direction board and block and eccentric shaft successively and is spirally connected and makes the connecting portion of block be close to eccentric shaft end, and restrictions and adjustable eccentric piece are overlapped at axial direction.When block was connected to eccentric shaft, direction board also connected by screw in the lump.
The connecting portion of described block is higher than restrictions, is step-like, and the connecting hole center is equal with the restrictions step surface.The lower surface of block can be fitted with the eccentric block straight flange, and restrictions and eccentric block contact-making surface are big, strengthens the holding power of block, improves the reliability of block work.
Beneficial effect:
1, by shaft coupling with electric machine main shaft link to each other with eccentric shaft prevented because of rotating shaft long, the problem of the too little easy fracture of rotating shaft diameter.
2, initiatively eccentric block is contained in support the inside and outside respectively with driven eccentric block, effectively solved the long motor of three-section vibration in the exciting force adjustment aspect a difficult technologies difficult problem.
3,, effectively solved the inconsistent problem of both sides eccentric block adjustment direction in the eccentric block adjustment process by adorning an eccentric block block on the eccentric shaft.
4, exciting force is easy to adjust, and vibrating motor does not need to remove on the slave unit, only need take the both sides end shield apart, unclamp the adjustable eccentric piece and tighten screw, realizes the stepless adjustment of exciting force, tightens adjustable eccentric piece screw, and the dress end shield is just finished the adjustment of exciting force.
[description of drawings]
Fig. 1 is existing external large span vibrating motor structural representation.
Fig. 2 is existing domestic large span vibrating motor structural representation.
Fig. 3 is the force analysis figure of existing domestic large span vibrating motor.
Fig. 4 is the utility model structural representation.
Fig. 5 is the A-A sectional structure schematic diagram of Fig. 4.
Fig. 6 is the B place partial enlarged drawing of Fig. 5.
Fig. 7 is the utility model bearing pedestal sectional structure schematic diagram.
Fig. 8 (a) is the utility model block assembly structure schematic diagram.
Fig. 8 (b) is Fig. 8 (a) explosion structural representation.
Fig. 9 is the utility model simplified structure schematic diagram.
Figure 10 is the utility model force analysis figure.
Among the figure: 1-casing, 2-support, 201-oil filler point, the 202-installing hole, the soft shaft coupling of 3-, 4-fixed eccentric block, 5-adjustable eccentric piece, 501-straight flange, 6-fire-proof motor, the 601-electric machine main shaft, 7-eccentric shaft, 8-clutch shaft bearing, 9-second bearing, 10-bearing pedestal, 101-sealing, 102-bearing removal hole, 103-closed hole, 104-oiling groove, the outer back-up ring of 11-bearing, 111-draws oilhole, 12-bearing inner shield ring, the 13-seal, 14-jump ring, 15-end shield, the 16-direction board, 17-block, 171-connecting portion, the 172-restrictions, 173-connecting hole, 18-screw.
[embodiment]
Below in conjunction with Figure of description the technical solution of the utility model is described in further detail.
Shown in Fig. 4,5, be provided with in the utility model comprises fire-proof motor 6 casing 1, be symmetrically set in the support 2 of casing 1 both sides, electric machine main shaft 601 two ends of fire-proof motor 6 link to each other by eccentric shaft 7 one ends that soft shaft coupling 3 and two is provided with eccentric block, eccentric shaft 7 other ends by side by side two bearings and the bearing pedestal 10 that is coated at bearing link to each other with support 2.The support 2 of bearing pedestal 10 belows is provided with base, and base is provided with and is used to wear the installing hole 202 of bolt to be connected with screen box.Two bearings is clutch shaft bearing 8 and second bearing 9 that is positioned at clutch shaft bearing 8 outsides; Clutch shaft bearing 8 is the NJ single row roller bearing, and second bearing 9 is the NU single row roller bearing, and two bearings is cylinder roller bearing, and wherein the outer ring of clutch shaft bearing 8 is two ribs, and inner ring does not have rib; The outer ring of second bearing 9 is two ribs, and inner ring is a single block border.Eccentric block is fan-shaped eccentric block, and it comprises the fixed eccentric block 4 of being located at bearing pedestal 10 inboards, the adjustable eccentric piece 5 of being located at bearing pedestal 10 outsides.Support 2 outsides are provided with end shield 15, have received adjustable eccentric piece 5 in the end shield 15, and the outer face of eccentric shaft 7 affixed is used to represent the direction board 16 of exciting force percentage.Be provided with a block 17 between direction board 16 and the adjustable eccentric piece 5.
Shown in Fig. 6,7A, 7B, support 2, bearing pedestal 10 have the oil filler point 201 of perforation, the inwall of bearing pedestal 10 has the oiling groove 104 that links to each other with oil filler point 201, the bearing inner shield ring 12 that is provided with the outer back-up ring 11 of the bearing that offsets with the outer ring between the clutch shaft bearing 8 and second bearing 9 and offsets with inner ring, the outer back-up ring 11 of bearing have and a plurality ofly uniform draw oilhole 111 so that oil is introduced in the bearing.The outer end of bearing pedestal 10 is extended with sealing 101, its the inner is connected with seal 13 by jump ring 14, sealing 101 is provided with the closed hole 103 with eccentric shaft 7 matched in clearance, closed hole 103 walls have the labyrinth seal groove, sealing 101 has two axial direction bearing removal holes 102, and bearing removal hole 102 is relative with the outer ring of second bearing 9.
As shown in Figure 8, block 17 comprises the connecting portion 171 that is used for fixing on eccentric shaft 7 and the restrictions 172 that can conflict with adjustable eccentric piece 5.Block 17 restrictions 172 are wider than connecting portion 171, are " T " font, and the restrictions 172 of block 17 matches with the straight flange 501 of fan-shaped adjustable eccentric piece 5.The connecting portion 171 of block 17 has two connecting holes 173, and screw 18 passes direction board and block 17 and eccentric shaft 7 connecting portion 171 that makes block 17 that is spirally connected successively and is close to eccentric shaft 7 ends, and restrictions 172 and adjustable eccentric piece 5 are overlapped at axial direction.The connecting portion 171 of block 17 is higher than restrictions 172, is step-like, and connecting hole 173 centers are equal with restrictions 172 step surfaces.
Shown in Fig. 9,10, the utility model is converted into cantilever beam and simple beam structure with twice redundant structure of present domestic existence, improved quiet, the dynamic stress situation of parts such as motor 6, supporting and screen box greatly, do not deposited shearing force in the electric machine main shaft 601 and the junction of eccentric shaft 7.
The two ends of electric machine main shaft 601 and two eccentric shafts, 7 one ends all are connected with ring flange, and two ring flanges on electric machine main shaft 601 and the eccentric shaft 7 connect by the rubber buffer disc.1 of motor 6 casing bear motor 6 weight, can adopt aluminium.For improving the roughness and the hardness of bearing pedestal 10 inner surface cavitys, adopt rolling technology.
The utility model is applicable to the outdoor location of the explosive mixture that II class A, B level T4 group imflammable gas or steam and air form.
A kind of novel three-stage vibration motor shown in above Fig. 4-10 is a specific embodiment of the utility model; the utility model substantive distinguishing features and progress have been embodied; can be according to the use needs of reality; under enlightenment of the present utility model; it is carried out the equivalent modifications of aspects such as shape, structure, all at the row of the protection range of this programme.

Claims (10)

1. novel three-stage vibration motor, be provided with in comprising fire-proof motor (6) casing (1), be symmetrically set in the support (2) of casing (1) both sides, it is characterized in that: electric machine main shaft (601) two ends of fire-proof motor (6) link to each other by eccentric shaft (7) one ends that soft shaft coupling (3) and two is provided with eccentric block, eccentric shaft (7) other end by side by side two bearings and the bearing pedestal (10) that is coated at bearing link to each other with support (2), the support (2) that is positioned at bearing pedestal (10) below is provided with the jockey that is used for affixed sieve plate.
2. a kind of novel three-stage vibration motor according to claim 1 is characterized in that: described two bearings is clutch shaft bearing (8) and second bearing (9) that is positioned at clutch shaft bearing (8) outside; Two bearings is cylinder roller bearing, and wherein the outer ring of clutch shaft bearing (8) is two ribs, and inner ring does not have rib; The outer ring of second bearing (9) is two ribs, and inner ring is a single block border.
3. a kind of novel three-stage vibration motor according to claim 2, it is characterized in that: described support (2), bearing pedestal (10) have the oil filler point (201) of perforation, the inwall of bearing pedestal (10) has the oiling groove (104) that links to each other with oil filler point (201), the bearing inner shield ring (12) that is provided with the outer back-up ring (11) of the bearing that offsets with two outer rings between clutch shaft bearing (8) and second bearing (9) and offsets with two inner rings, the outer back-up ring (11) of described bearing have and a plurality ofly uniform draw oilhole (111) so that oil is introduced in the bearing.
4. a kind of novel three-stage vibration motor according to claim 3, it is characterized in that: its outer end of described bearing pedestal (10) is extended with sealing (101), its the inner is connected with discoid seal (13) by jump ring (14), described sealing (101) is provided with the closed hole (103) with eccentric shaft (7) matched in clearance, closed hole (103) wall has the labyrinth seal groove, sealing (101) has the bearing removal hole (102) of two axial directions, and described bearing removal hole (102) is relative with the outer ring of second bearing (9).
5. according to the described a kind of novel three-stage vibration motor of the arbitrary claim of claim 1-4, it is characterized in that: described eccentric block is fan-shaped eccentric block, and it comprises the adjustable eccentric piece (5) of being located at the inboard fixed eccentric block (4) of bearing pedestal (10), being located at bearing pedestal (10) outside.
6. a kind of novel three-stage vibration motor according to claim 5, it is characterized in that: described support (2) outside is provided with end shield (15), received described adjustable eccentric piece (5) in the end shield (15), the outer face affixed of eccentric shaft (7) is used to represent the direction board (16) of exciting force percentage.
7. a kind of novel three-stage vibration motor according to claim 6, it is characterized in that: be provided with a block (17) between described direction board (16) and the adjustable eccentric piece (5), described block (17) comprises the connecting portion (171) that is used for fixing on eccentric shaft (7) and the restrictions (172) that can conflict with adjustable eccentric piece (5).
8. a kind of novel three-stage vibration motor according to claim 7, it is characterized in that: described block (17) restrictions (172) is wider than connecting portion (171), be " T " font, the restrictions (172) of block (17) matches with the straight flange (501) of fan-shaped adjustable eccentric piece (5).
9. a kind of novel three-stage vibration motor according to claim 8, it is characterized in that: the connecting portion (171) of described block (17) has two connecting holes (173), screw (18) passes direction board and block (17) and eccentric shaft (7) connecting portion (171) that makes block (17) that is spirally connected successively and is close to eccentric shaft (7) end, and restrictions (172) is overlapped at axial direction with adjustable eccentric piece (5).
10. a kind of novel three-stage vibration motor according to claim 9 is characterized in that: the connecting portion (171) of described block (17) is higher than restrictions (172), is step-like, and connecting hole (173) center is equal with restrictions (172) step surface.
CN2010202050286U 2010-05-27 2010-05-27 Novel three-section vibration motor Expired - Lifetime CN201699517U (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101834484A (en) * 2010-05-27 2010-09-15 卧龙电气集团股份有限公司 Novel three-stage vibration motor
CN103280915A (en) * 2013-05-06 2013-09-04 张劲南 Novel multipurpose longspan shock excitation motor
CN108667204A (en) * 2018-05-16 2018-10-16 芜湖市艾德森自动化设备有限公司 A kind of NEW TYPE OF COMPOSITE concussion motor

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101834484A (en) * 2010-05-27 2010-09-15 卧龙电气集团股份有限公司 Novel three-stage vibration motor
CN101834484B (en) * 2010-05-27 2012-03-21 卧龙电气集团股份有限公司 Novel three-stage vibration motor
CN103280915A (en) * 2013-05-06 2013-09-04 张劲南 Novel multipurpose longspan shock excitation motor
CN108667204A (en) * 2018-05-16 2018-10-16 芜湖市艾德森自动化设备有限公司 A kind of NEW TYPE OF COMPOSITE concussion motor

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Granted publication date: 20110105

Effective date of abandoning: 20120321