CN201688087U - Hot-bent pipe sector corrosion prevention operating device - Google Patents
Hot-bent pipe sector corrosion prevention operating device Download PDFInfo
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- CN201688087U CN201688087U CN2010202200917U CN201020220091U CN201688087U CN 201688087 U CN201688087 U CN 201688087U CN 2010202200917 U CN2010202200917 U CN 2010202200917U CN 201020220091 U CN201020220091 U CN 201020220091U CN 201688087 U CN201688087 U CN 201688087U
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Abstract
The utility model discloses a hot-bent pipe sector corrosion prevention operating device, which comprises a medium-frequency heating device, a powder spraying device, a winding device, a cooling device and a rotary shaft. An active arm driven by the rotary shaft in a rotating manner is fixedly connected onto the rotary shaft, a first arc curved arm is disposed on the active arm, a passive arm rotating around the rotary shaft is hinged onto the rotary shaft, a second arc cured arm is disposed on the passive arm, a bent pipe is fixedly connected between the first arc curved arm and the second arc curved arm, the medium-frequency heating device, the power spraying device, the winding device and the cooling device are disposed along the lower side of a circular motion trajectory of the first arc curved arm, and the bent pipe is respectively matched with the medium-frequency heating device, the powder spraying device and the winding device. The hot-bent pipe sector corrosion prevention operating device in adoption can evidently increase efficiency of elbow corrosion prevention operation, is fast and convenient in elbow detachment, guarantees corrosion prevention processing effect of an elbow, and increases qualification rate of products.
Description
Technical field
The utility model relates to the corrosion prevention operation device technical field of buried steel pipeline bend pipe in the petroleum and petrochemical industry, and simultaneously the utility model also is applicable to buried steel pipeline anticorrosion of other industry.
Background technique
The outer three-decker PE aseptic technic that anticorrosion a large amount of employing antiseptic properties are good, mechanical strength is high of domestic oil gas buried pipeline straight tube, pipeline office, Hua Long, Yadong, Hong Kong three big anticorrosion companies have set up pipeline straight tube three-decker PE anticorrosioning operation line in each elephant and the tube mill one after another at home, and state's interior conduit straight tube three-decker PE aseptic technic is in ripe vigorous period.And because the particularity of the geometric shape of bend pipe own, the outer anticorrosion main employing pitch glass cloth of bend pipe coats, heat-contraction sleeve coats, individual layer or dual-layer epoxy powder (or epoxy resin) spraying carrying out corrosion prevention operation, anticorrosion and unbecoming with the pipeline straight tube three-decker PE that develops rapidly, the at present domestic and international anticorrosion space state that also is in of bend pipe three-decker PE, and there is not a bend pipe three-decker PE anticorrosioning operation line, along with country strengthens the energy construction paces, oil and gas pipes is built fully under way, and the demand of bend pipe is rolled up, therefore, research and develop steel bend pipe three-decker PE anti-corrosion technology and the anticorrosion produce line suitable with steel pipe straight tube three-decker PE antiseptic property is necessary very much, this process engineering is removed the corrosion prevention operation of the buried steel pipeline bend pipe that is applicable to petroleum and petrochemical industry, also anticorrosion applicable to the buried steel pipeline bend pipe of other industry has the market space widely.
At present domestic except that an anticorrosion production line of bend pipe individual layer clinkery epoxy powder is had in Langfang pipeline office of parent company of group of CNPC, the bend pipe anticorrosion process of all the other manufacturers is mainly still based on the anticorrosion or manual baking heat-contraction sleeve of hand spray liquid epoxies anticorrosion process, aseptic technic falls behind, operation and production scale are less, speed of production is low, waste of raw materials is serious, anticorrosive quality low and be difficult to control.There are not bend pipe three-decker PE anticorrosioning operation line and similar products like abroad at present yet.All there is pipeline straight tube three-decker PE anticorrosioning operation line in country such as the U.S., Germany, its anticorrosion process and state's interior conduit straight tube three-decker PE anticorrosion process are similar, all be to adopt straight tube along production line transmission and rotation, the heating of intermediate frequency straight tube, first layer is with adopting static epoxy powder spraying (or other modes), the second layer adopts the hot extrusion binding tape to twine, and the 3rd layer is adopted hot extrusion polyethylene band to twine, form three-decker PE anticorrosion structure.
At this situation, the applying date is on February 11st, 2010, and application number is that the Chinese utility model patent document of 201010109340.x discloses a kind of hot bending bent pipe corrosion prevention operation system and operational method thereof, with reference to Fig. 1.
This hot bending bent pipe corrosion prevention operation system, comprise lift platform, discharging platform, frequency heating device 1, powder spraying device 2, wind 3 and cooling unit, also comprise rotary cantilever, rotary cantilever comprises the rotating beam 5 and the arc cantilever 6 that is arranged on the rotating beam 5 of wraparound rotating shaft 4 rotations, one end of rotating beam 5 is installed on the turning axle 4, the other end is supported on the arc track 7, hot bending bent pipe 8 is fixedly installed on the arc cantilever 6, frequency heating device 1, powder spraying device 2, wind 3 and cooling unit be along the movement locus setting of arc cantilever 6, and hot bending bent pipe 8 successively with frequency heating device 1, powder spraying device 2, wind 3 and cooling unit cooperate.The winding pipe 8 of instant heating heats by frequency heating device 1 earlier, carries out the epoxy powder spraying by powder spraying device 2 again, twines by wind 3 then, cools off by cooling unit at last.
Above-mentioned operational method and Operation System can be simplified three layers of anticorrosion drive line of PE of hot bending bent pipe, can improve the time of three layers of anticorrosion manufacturing operation of PE of hot bending bent pipe fast, improve the efficient of three layers of anticorrosion production of PE mechanization of hot bending bent pipe, realize the anticorrosion production of three layers of PE mechanization of hot bending bent pipe high efficiency, can satisfy the requirement of three layers of anticorrosion production of PE of extensive hot bending bent pipe, and can improve the antiseptic property of hot bending bent pipe, increase the working life of hot bending bent pipe.
But technique scheme has following shortcoming in actual use:
1, in order to improve work efficiency, usually adopt a plurality of elbows to be enclosed within and carry out corrosion prevention operation on the arc cantilever simultaneously, and the camber of each elbow has error, a plurality of elbows link together and will form very big difference, the circularity difference is very big, cause the arc cantilever that elbow is being delivered to frequency heating device, powder spraying device, when wind and cooling unit are handled, elbow can be run into arc track, and be unfavorable for that elbow just is positioned at frequency heating device, powder spraying device, the middle position of wind and cooling unit, at this moment just need manual intervention just can make elbow smoothly by and finish anticorrosion processing, cause work efficiency low, the up-to-standard rate of product is also had a strong impact on;
2, simultaneously, owing to a plurality of elbows are enclosed within on the arc cantilever, after elbow processes, at first need the fixing device of elbow and arc cantilever is taken apart, then the arc cantilever is screwed out elbow, just can finish processing the taking-up of elbow, this has also caused the low of work efficiency;
3, on the other hand, because the arc cantilever is by a rotating beam wraparound rotating shaft rotation, the arc cantilever is when moving in a circle, the arc cantilever is subjected to the component of centrifugal direction, be unfavorable for that more elbow advances by the movement locus of arc cantilever, elbow can be run into arc track, and be unfavorable for that elbow just is positioned at frequency heating device, powder spraying device, the middle position of wind and cooling unit, need manual intervention just can make elbow smoothly by and finish anticorrosion processing, but this has also caused the low of work efficiency more, can only process 4 elbows in common one day, and greatly influence the anticorrosion processing effect of elbow, influence the up-to-standard rate of product.
The model utility content
For solving the problems of the technologies described above, the utility model proposes a kind of fan-shaped corrosion prevention operation device that is applicable to buried steel pipeline bend pipe in the petroleum and petrochemical industry, adopt the utility model, can significantly improve the efficient of elbow corrosion prevention operation, can reach per 8 hours and produce more than 10, the loading and unloading of elbow fast, conveniently, elbow can not run into track, and can make elbow remain at the middle position of frequency heating device, powder spraying device, wind and cooling unit, guarantee the anticorrosion processing effect of elbow, improved the up-to-standard rate of product.
The utility model is realized by adopting following technical proposals:
A kind of hot bending bent pipe fan-shaped corrosion prevention operation device, comprise frequency heating device, powder spraying device, wind and cooling unit, it is characterized in that: also comprise turning axle, on turning axle, be fixedly connected with the master arm that drives by the turning axle rotation, master arm is provided with the first arc curved boom, on turning axle, be hinged with the passive arm that the wraparound rotating shaft is rotated, passive arm is provided with the second arc curved boom, bend pipe is fixedly connected between the first arc curved boom and the second arc curved boom, the described first arc curved boom, crooked multiplying power between the second arc curved boom and the bend pipe three is identical, frequency heating device, powder spraying device, wind and cooling unit are along the circus movement track arranged beneath of the described first arc curved boom, described circus movement track below correspondence is provided with rounded track, the first arc curved boom, the supporting of bend pipe and the second arc curved boom is in orbit and along described orbiting, bend pipe successively with frequency heating device, powder spraying device, wind and cooling unit cooperate.
In circus movement track arranged beneath the second heating apparatus that is positioned at the wind outside is arranged, described bend pipe cooperates with frequency heating device, powder spraying device, wind, second heating apparatus and cooling unit successively.
In circus movement track arranged beneath the secondary grinding device that is positioned at the second heating apparatus outside is arranged, described bend pipe cooperates with frequency heating device, powder spraying device, wind, second heating apparatus, secondary grinding device and cooling unit successively.
Described cooling unit is that common water drenches device or other cooling structures.
Described second heating apparatus is a far-infrared heater.
Described secondary grinding device is a spring wheel.
The described bend pipe and the first arc curved boom and the second arc curved boom are fastened.Be not limited to be fastened, can also adopt permanent joint to fix.
Described master arm and passive arm are straight-arm shape, and the shape of master arm and passive arm is not limited to straight-arm shape.
Described turning axle drives through motor driving, also can adopt other mechanisms to drive or artificial the drive.
Is that the prior art of representative is compared with application number for the 201010109340.x patent application document, and the beneficial effects of the utility model show:
1, adopts the utility model, can significantly improve the efficient of elbow corrosion prevention operation, can reach per 8 hours and produce more than 10, the loading and unloading of elbow fast, conveniently, elbow can not run into track, and can make elbow remain at the middle position of frequency heating device, powder spraying device, wind and cooling unit, guarantee the anticorrosion processing effect of elbow, improve the up-to-standard rate of product.
2, adopt " turning axle drives master arm; master arm drives the first arc curved boom; be hinged with the passive arm that the wraparound rotating shaft is rotated on turning axle; passive arm is provided with the second arc curved boom; bend pipe is fixedly connected between the first arc curved boom and the second arc curved boom " such technological scheme, when bend pipe is subjected to component on the centrifugal direction in rotary course, passive arm can provide counter pull to offset, thereby make elbow can not run into track, also make elbow just be positioned at frequency heating device better, powder spraying device, the middle position of equipment such as wind and cooling unit, do not need human intervention just can uninterrupted automatic circulation finish the bend pipe corrosion prevention operation, improved operating efficiency, make bend pipe can reach per 8 hours and produce more than 10, guaranteed the anticorrosion processing effect of elbow, improved the up-to-standard rate of product.
3, adopt the scheme of " the crooked multiplying power between the first arc curved boom, the second arc curved boom and the bend pipe three is identical ", after master arm, the first arc curved boom, elbow, the second arc curved boom, passive arm are connected and fixed, just formed one fan-shaped, the identical elbow that just can make of crooked multiplying power is done rotation motion by the determined turning radius of master arm, at this moment can guarantee further that bend pipe passes through the middle position of equipment such as frequency heating device, powder spraying device, wind and cooling unit, make heating, spraying, twine evenly the corrosion prevention operation better effects if.Adopt two arc curved booms, when bend pipe is installed, can play corrective action.
4, adopt the technological scheme of " bend pipe is fixedly connected between the first arc curved boom and the second arc curved boom ", only need take off the separation that this permanent joint can be realized bend pipe, need not screw out, saved operation and time.
5, circus movement track below correspondence is provided with rounded track, the first arc curved boom, bend pipe and the supporting of the second arc curved boom are in orbit and along described orbiting, like this, the weight of bend pipe, the first arc curved boom, the second arc curved boom even master arm and passive arm is all directly born by track, master arm only need provide the driving force of advancing to get final product, be not subjected to the moment of flexure of gravitational direction, can guarantee the validity of operation, be applied to and further guarantee three layers of PE corrosion-resistant quality in the utility model.
6, in circus movement track arranged beneath the second heating apparatus that is positioned at the wind outside is arranged, moisten and bond together to guarantee that outer compound strip and internal layer compound strip are melted.
7, in circus movement track arranged beneath the secondary grinding device that is positioned at the second heating apparatus outside is arranged, can make that the anticorrosive coat surface is more smooth, interlayer is bonding more firm.
8, the bend pipe and the first arc curved boom and the second arc curved boom are fastened, and such Placement the most simply and than being easier to mounts and dismounts, and has saved the corrosion prevention operation time.
9, master arm and passive arm are straight-arm shape, make master arm, the first arc curved boom, elbow, the second arc curved boom, fan-shaped when passive arm is connected and fixed with regard to really having formed one, can guarantee further that bend pipe passes through the middle position of equipment such as frequency heating device, powder spraying device, wind and cooling unit, make heating, spraying, twine evenly the corrosion prevention operation better effects if.
Description of drawings
The utility model is described in further detail below in conjunction with specification drawings and specific embodiments, wherein:
Fig. 1 is the structural representation of this fan-shaped corrosion prevention operation device before the anticorrosion processing of elbow
Fig. 2 is the structural representation of this fan-shaped corrosion prevention operation device after elbow machines
Mark among the figure:
1, frequency heating device, 2, powder spraying device, 3, wind, 4, second heating apparatus, 5, the secondary grinding device, 6, permanent joint, 7, bend pipe, 8, the first arc curved boom, 9, master arm, 10, turning axle, 11, track, 12, passive arm, 13, the second arc curved boom, 14, cooling unit.
Embodiment
The utility model discloses a kind of hot bending bent pipe 7 fan-shaped corrosion prevention operation devices, comprise frequency heating device 1, powder spraying device 2, wind 3 and cooling unit 14, also comprise turning axle 10, on turning axle 10, be fixedly connected with the master arm 9 that drives by turning axle 10 rotations, master arm 9 is provided with the first arc curved boom 8, under the drive of master arm 9, the movement locus of the first arc curved boom 8 is circular, be the center of circle promptly with turning axle 10, master arm 9 is a radius, the movement locus of arc curved boom is that circumference is hinged with the passive arm 12 that wraparound rotating shaft 10 is rotated on turning axle 10, passive arm 12 is provided with the second arc curved boom 13, bend pipe 7 is fixedly connected between the first arc curved boom 8 and the second arc curved boom 13, the described first arc curved boom 8, crooked multiplying power between the second arc curved boom 13 and bend pipe 7 threes is identical, master arm 9, passive arm 12, the first arc curved boom 8, the bend pipe 7 and the second arc curved boom 13 constitute sector structure frequency heating device 1, powder spraying device 2, wind 3 and cooling unit 14 are along the circus movement track arranged beneath of the described first arc curved boom 8, the corresponding rounded track 11 that is provided with in described circus movement track below, the first arc curved boom 8, the bend pipe 7 and the second arc curved boom 13 are bearing on the track 11 and along described track 11 and move, bend pipe 7 successively with frequency heating device 1, powder spraying device 2, wind 3 and cooling unit 14 cooperate, be that bend pipe 7 heats by frequency heating device 1 earlier, carry out the epoxy powder spraying by powder spraying device 2 again, twine by wind 3 then.
On embodiment 1 basis, the preferred technological scheme of the utility model is: in circus movement track arranged beneath the second heating apparatus 4 that is positioned at wind 3 outsides is arranged, described bend pipe 7 cooperates with frequency heating device 1, powder spraying device 2, wind 3 and second heating apparatus 4 successively.In circus movement track arranged beneath the secondary grinding device 5 that is positioned at second heating apparatus 4 outsides is arranged, described bend pipe 7 cooperates with frequency heating device 1, powder spraying device 2, wind 3, second heating apparatus 4 and secondary grinding device 5 successively.Described cooling unit 14 is that common water drenches device or other cooling structures.Described second heating apparatus 4 is a far-infrared heater.Described secondary grinding device 5 is spring wheels, can also realize that secondary rolls by other structures.The described bend pipe 7 and the first arc curved boom 8 and the second arc curved boom 13 are fastened.Be not limited to be fastened, can also adopt permanent joint 6 fixing.Described master arm 9 and passive arm 12 are straight-arm shape, and the shape of master arm 9 and passive arm 12 is not limited to straight-arm shape.Described turning axle 10 drives through motor driving, also can adopt other mechanisms to drive or artificial the drive.
Above-mentioned; it only is the preferred implementation that provides at principle of the present utility model; need to prove; by reading this specification; under the prerequisite that does not break away from the utility model technical problem that can solve and the technique effect that is reached; those skilled in the art also may expect adopting some related domain common devices or step to replace said equipment of the utility model or step; but these simple substitution should belong to the direct replacement of customary means, still belong to protection domain of the present utility model.
Claims (9)
1. hot bending bent pipe fan-shaped corrosion prevention operation device, comprise frequency heating device, powder spraying device, wind and cooling unit, it is characterized in that: also comprise turning axle, on turning axle, be fixedly connected with the master arm that drives by the turning axle rotation, master arm is provided with the first arc curved boom, on turning axle, be hinged with the passive arm that the wraparound rotating shaft is rotated, passive arm is provided with the second arc curved boom, bend pipe is fixedly connected between the first arc curved boom and the second arc curved boom, the described first arc curved boom, crooked multiplying power between the second arc curved boom and the bend pipe three is identical, frequency heating device, powder spraying device, wind and cooling unit are along the circus movement track arranged beneath of the described first arc curved boom, described circus movement track below correspondence is provided with rounded track, the first arc curved boom, the supporting of bend pipe and the second arc curved boom is in orbit and along described orbiting, bend pipe successively with frequency heating device, powder spraying device, wind and cooling unit cooperate.
2. hot bending bent pipe fan-shaped corrosion prevention operation device according to claim 1, it is characterized in that: in circus movement track arranged beneath the second heating apparatus that is positioned at the wind outside is arranged, described bend pipe cooperates with frequency heating device, powder spraying device, wind and second heating apparatus successively.
3. hot bending bent pipe fan-shaped corrosion prevention operation device according to claim 2, it is characterized in that: in circus movement track arranged beneath the secondary grinding device that is positioned at the second heating apparatus outside is arranged, described bend pipe cooperates with frequency heating device, powder spraying device, wind, second heating apparatus and secondary grinding device successively.
4. hot bending bent pipe fan-shaped corrosion prevention operation device according to claim 3 is characterized in that: the described bend pipe and the first arc curved boom and the second arc curved boom are fastened.
5. hot bending bent pipe fan-shaped corrosion prevention operation device according to claim 3 is characterized in that: described master arm and passive arm are straight-arm shape.
6. hot bending bent pipe fan-shaped corrosion prevention operation device according to claim 1 is characterized in that: described cooling unit is that common water drenches device.
7. hot bending bent pipe fan-shaped corrosion prevention operation device according to claim 1 is characterized in that: described second heating apparatus is a far-infrared heater.
8. hot bending bent pipe fan-shaped corrosion prevention operation device according to claim 1 is characterized in that: described secondary grinding device is a spring wheel.
9. hot bending bent pipe fan-shaped corrosion prevention operation device according to claim 1 is characterized in that: described turning axle drives through motor driving.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010202200917U CN201688087U (en) | 2010-06-09 | 2010-06-09 | Hot-bent pipe sector corrosion prevention operating device |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010202200917U CN201688087U (en) | 2010-06-09 | 2010-06-09 | Hot-bent pipe sector corrosion prevention operating device |
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| CN201688087U true CN201688087U (en) | 2010-12-29 |
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| CN2010202200917U Expired - Lifetime CN201688087U (en) | 2010-06-09 | 2010-06-09 | Hot-bent pipe sector corrosion prevention operating device |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106442721A (en) * | 2016-08-29 | 2017-02-22 | 山东胜伟园林科技有限公司 | Filter material wave tube obstruction positioning apparatus and positioning method |
| CN107575701A (en) * | 2016-07-05 | 2018-01-12 | 吴发东 | Pipeline anticorrosion coating jointing method and integration mouth compensating machine |
| CN114920095A (en) * | 2022-02-08 | 2022-08-19 | 河南新开源石化管道有限公司 | Support trailer system with adjustable curvature motion radius |
-
2010
- 2010-06-09 CN CN2010202200917U patent/CN201688087U/en not_active Expired - Lifetime
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107575701A (en) * | 2016-07-05 | 2018-01-12 | 吴发东 | Pipeline anticorrosion coating jointing method and integration mouth compensating machine |
| CN107575701B (en) * | 2016-07-05 | 2019-05-24 | 吴发东 | Pipeline anticorrosion coating jointing method and integration mouth compensating machine |
| CN106442721A (en) * | 2016-08-29 | 2017-02-22 | 山东胜伟园林科技有限公司 | Filter material wave tube obstruction positioning apparatus and positioning method |
| CN114920095A (en) * | 2022-02-08 | 2022-08-19 | 河南新开源石化管道有限公司 | Support trailer system with adjustable curvature motion radius |
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Granted publication date: 20101229 |
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