CN201678463U - Fly ash slurry mixed heating acid-method dissolution device - Google Patents

Fly ash slurry mixed heating acid-method dissolution device Download PDF

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Publication number
CN201678463U
CN201678463U CN2010201766937U CN201020176693U CN201678463U CN 201678463 U CN201678463 U CN 201678463U CN 2010201766937 U CN2010201766937 U CN 2010201766937U CN 201020176693 U CN201020176693 U CN 201020176693U CN 201678463 U CN201678463 U CN 201678463U
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China
Prior art keywords
level
reactor
primary heater
water pot
condensation water
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Expired - Lifetime
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CN2010201766937U
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Chinese (zh)
Inventor
郭昭华
周正明
张万德
池君洲
王永旺
董宏
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China Shenhua Energy Co Ltd
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China Shenhua Energy Co Ltd
Shenhua Zhungeer Energy Co Ltd
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Abstract

The utility model relates to a fly ash slurry mixed heating acid-method dissolution device, which comprises a sleeve preheater, a reactor, a flash vessel, a diluting tank and a condensate tank. The sleeve preheater comprises an I-stage sleeve preheater and a II-stage sleeve preheater which are connected end to end, the reactor comprises a first reactor, a second reactor and a third reactor, the first reactor is connected with the II-stage sleeve preheater, the second reactor is connected with the first reactor, the third reactor is connected with the second reactor, the flash vessel comprises a I-stage flash vessel and a II-stage flash vessel connected with the I-stage flash vessel, and the condensate tank comprises a I-stage condensate tank and a II-stage condensate tank. After processes of the fly slurry mixed heating acid-method dissolution device, aluminum oxide in fly ash acts with hydrochloric acid to generate aluminum chloride which is then dissolved in solution, thereby providing raw materials for preparing aluminum oxide in the next process. In addition, the fly ash slurry mixed heating acid-method dissolution device has the advantages of sufficiently utilizing heat and saving production cost.

Description

The hybrid hot acid method's dissolving device that adds of a kind of flyash slurry
Technical field
The utility model relates to the dissolving-out process device that a kind of flyash acid system is produced aluminum oxide, particularly relates to the hybrid hot acid method's of the adding dissolving device of a kind of flyash slurry.
Background technology
It is the of paramount importance a kind of mode of total utilization of PCA that flyash extracts aluminum oxide, and this not only can administer plant residue, can also bring economic benefit, environmental benefit and social benefit simultaneously, therefore is subjected to paying close attention to widely.
Flyash production method of alumina mainly concentrates on sintering process (lime sinter process, soda-lime sintering process), alkaline leaching (sodium hydroxide solution molten silicon is earlier carried aluminium again) and acid system (salt acid system, sulfuric acid process) at present.Get the dissolving-out process of aluminum oxide and the dissolving device of use thereof at flyash hydrochloric acid legal system, still do not have this kind Technology and relevant device at present both at home and abroad, the utility model has been filled up the blank of this field production unit.
The utility model content
The purpose of this utility model is, overcomes the defective of above-mentioned prior art and provides the flyash slurry that a kind of technology is provided with simply, production process is easy to control the hybrid hot acid method's of adding dissolving device.
For achieving the above object, the utility model is taked following design:
The hybrid hot acid method's dissolving device that adds of a kind of flyash slurry comprises: cannula primary heater, described cannula primary heater comprise end to end I level cannula primary heater and II level cannula primary heater; Reactor, described reactor comprise the 1# reactor that links to each other with described II level cannula primary heater, the 2# reactor that links to each other with described 1# reactor, the 3# reactor that links to each other with described 2# reactor; Flasher, described flasher comprise the I level flasher that links to each other with described 3# reactor, and the II level flasher that links to each other with described I level flasher; Dilution trap, described dilution trap is connected with the discharge port of described II level flasher, and also is provided with the discharging pump that liquid is pumped on described dilution trap; The condensation water pot, described condensation water pot comprises I level condensation water pot and II level condensation water pot, the inlet of wherein said I level condensation water pot is connected with described II level cannula primary heater, the air outlet of described I level condensation water pot is returned and is led to II level cannula primary heater, and the liquid outlet of I level condensation water pot leads to described II level condensation water pot; And the inlet of described II level condensation water pot is connected with described I level cannula primary heater, and the air outlet of described II level condensation water pot is returned and led to I level cannula primary heater, and the liquid outlet place of II level condensation water pot is provided with condensate pump.
Preferably, the air outlet of described II level flasher is connected with described I level cannula primary heater.
Preferably, the air outlet of described I level flasher is connected with described II level cannula primary heater.
Preferably, also comprise the live steam pipeline that is connected with the 1# reactor.
The beneficial effects of the utility model are:
The utility model prepares at whole flyash acid system and has core status in the alumina technology: after the operation at the utility model place, aluminum oxide in the flyash and hydrochloric acid reaction are dissolved into solution with the aluminum chloride form, for postorder is produced the aluminum oxide raw material that provides the foundation.And, the utlity model has and make full use of heat energy, production cost saving.
Description of drawings
Fig. 1 is the device synoptic diagram of a kind of embodiment of the utility model.
Embodiment
Referring to Fig. 1, the hybrid preferred embodiment that adds hot acid method's dissolving device of a kind of flyash slurry of the utility model shown in it comprises cannula primary heater, and described cannula primary heater comprises end to end I level cannula primary heater 1 and II level cannula primary heater 2; The hybrid hot acid method's of the adding dissolving device of flyash slurry of the present utility model also comprises reactor and flasher, wherein, described reactor comprises the 1# reactor 3 that links to each other with described II level cannula primary heater 2, and the 2# reactor 4 that links to each other with described 1# reactor 3, the 3# reactor 5 that links to each other with described 2# reactor 4, and the pipeline that is connected with live steam leads in the described 1# reactor 3; Described flasher comprises interconnective I level flasher 9 and II level flasher 10, wherein, described I level flasher 9 links to each other with described 3# reactor 5, and, the air outlet of this I level flasher 9 also links to each other with described II level cannula primary heater 2, can reclaim the secondary steam that comes out from I level flasher 9 thus, and the secondary steam that reclaims is passed in the described II level cannula primary heater 2 slip is carried out preheating; The air outlet of described II level flasher 10 also links to each other with described I level cannula primary heater 1, can reclaim the secondary steam that comes out from II level flasher 10 thus, and the secondary steam that reclaims is passed in the described I level cannula primary heater 1, and slip is carried out preheating.
Described II level flasher 10 downstreams are provided with dilution trap 11 and the discharging pump 12 that links to each other successively, and described discharging pump 12 leads to the separation tank (not shown), and described dilution trap 11 also links to each other with acid sludge washing plant (not shown).
Preferably, preferred embodiment of the present utility model also is provided with the condensation water pot, and this condensation water pot comprises interconnective I level condensation water pot 6 and II level condensation water pot 7, and the air outlet of wherein said I level condensation water pot 6 is connected with described II level cannula primary heater 2.When the excess steam that II level cannula primary heater 2 is produced is converted into water of condensation, again send consequent secondary steam back to II level cannula primary heater 2 in company with the secondary steam that produces in the I level flasher 9 and be used for preheating procedure, so, can repeatedly recycle heat and steam, heat energy is utilized fully, energy efficient, reduce cost.On the other hand, the air outlet of described II level condensation water pot 7 is connected with described I level cannula primary heater 1, when the excess steam that I level cannula primary heater 1 is produced is converted into water of condensation, can sends consequent secondary steam back to I level cannula primary heater 1 again in company with the secondary steam that produces in the II level flasher 10 and be used for preheating procedure.So, play too repeatedly recycle heat and steam, with heat energy utilize fully, energy efficient, the effect that reduces cost.Further, flow into the II level condensation water pot 7 from the liquid outlet of I level condensation water pot 6, and together deliver to acid sludge hot wash-water groove (not shown), be used for the acid sludge washing by condensate pump 8 with the water of condensation in the II level condensation water pot 7.
Referring to Fig. 1, the working process of the hybrid hot acid method's of the adding dissolving device of a kind of flyash slurry of the utility model is equally:
At first, flyash and mixed in hydrochloric acid slip that batching is come are warming up to 40~70 ℃ through I level pipeline preheater 1, II level cannula primary heater 2, are preferably 63 ℃; Then, enter 1# reactor 3,2# reactor 4,3# reactor 5 successively through the slip after 2 intensifications of II level cannula primary heater, and in 1# reactor 3, feed live steam (about 140~170 ℃ of temperature, be preferably 165 ℃) direct heating with slip to about 140~160 ℃, be preferably 150 ℃, insulation stops after 0.5~2 hour and enters I level flasher 9.
Afterwards, the stripping reaction slurry that comes out from 1~3# reactor concentrates and is cooled to 118~125 ℃ through I level flasher 9, II level flasher 10, preferably is cooled to 123 ℃, enters dilution trap 11 then.
On the other hand, the slip after the stripping flash distillation mixes (about 105 ℃ of mixed slurry temperature) with the once washing overflowing liquid that the acid sludge washing is sent here in dilution trap 11, and mixed slurry is delivered to separation tank with pump 12.
In the present embodiment, the secondary steam that I level flasher 9 comes out (about 119 ℃ of temperature) enters in the II level cannula primary heater 2, is used for the preheating slip, and the water of condensation of secondary steam enters I level condensation water pot 6.
Similarly, the secondary steam that II level flasher 10 comes out (about 105 ℃ of temperature) enters in the I level cannula primary heater 1, is used for the preheating slip, and the water of condensation of secondary steam enters II level condensation water pot 7.
The water of condensation of above-mentioned I level condensation water pot 6, II level condensation water pot 7 is delivered to acid sludge hot wash-water groove by pump 8, is used for the acid sludge washing.
The utility model prepares at whole flyash acid system and has core status in the alumina technology: after this operation, aluminum oxide in the flyash and hydrochloric acid reaction are dissolved into solution with the aluminum chloride form, for postorder is produced the aluminum oxide raw material that provides the foundation.
Obviously, those of ordinary skill in the art can constitute the stripping equipment that various types of flyash acid systems are produced aluminum oxide with the hybrid hot acid method's dissolving device that adds of a kind of flyash slurry of the present utility model.
The foregoing description is only for the usefulness that the utility model is described; and be not to be to restriction of the present utility model; the those of ordinary skill in relevant technologies field; under the situation that does not break away from the utility model scope; can also make various variations and modification; therefore all technical schemes that are equal to also should belong to category of the present utility model, and scope of patent protection of the present utility model should be limited by each claim.

Claims (4)

1. hybrid hot acid method's dissolving device that adds of flyash slurry, it is characterized in that: described dissolving device comprises:
Cannula primary heater, described cannula primary heater comprise end to end I level cannula primary heater (1) and II level cannula primary heater (2);
Reactor, described reactor comprise the 1# reactor (3) that links to each other with described II level cannula primary heater (2), the 2# reactor (4) that links to each other with described 1# reactor (3), the 3# reactor (5) that links to each other with described 2# reactor (4);
Flasher, described flasher comprise the I level flasher (9) that links to each other with described 3# reactor (5), and the II level flasher (10) that links to each other with described I level flasher (9);
Dilution trap (11), described dilution trap (11) is connected with the discharge port of described II level flasher (10), and also is provided with the discharging pump (12) that liquid is pumped on described dilution trap (11);
The condensation water pot, described condensation water pot comprises I level condensation water pot (6) and II level condensation water pot (7), the inlet of wherein said I level condensation water pot (6) is connected with described II level cannula primary heater (2), the air outlet of described I level condensation water pot (6) is returned and is led to II level cannula primary heater (2), and the liquid outlet of I level condensation water pot (6) leads to described II level condensation water pot (7); And, the inlet of described II level condensation water pot (7) is connected with described I level cannula primary heater (1), the air outlet of described II level condensation water pot (7) is returned and is led to I level cannula primary heater (1), and the liquid outlet place of II level condensation water pot (7) is provided with condensate pump (8).
2. the hybrid hot acid method's dissolving device that adds of flyash slurry according to claim 1 is characterized in that: the air outlet of described II level flasher (10) is connected with described I level cannula primary heater (1).
3. the hybrid hot acid method's dissolving device that adds of flyash slurry according to claim 2 is characterized in that: the air outlet of described I level flasher (9) is connected with described II level cannula primary heater (2).
4. the hybrid hot acid method's dissolving device that adds of flyash slurry according to claim 1 is characterized in that: also comprise the live steam pipeline that is connected with 1# reactor (3).
CN2010201766937U 2010-04-27 2010-04-27 Fly ash slurry mixed heating acid-method dissolution device Expired - Lifetime CN201678463U (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102205983A (en) * 2010-04-27 2011-10-05 中国神华能源股份有限公司 Method and device for dissolving fly ash slurry out by hybrid acid heating method
CN102689930A (en) * 2011-03-24 2012-09-26 镇江市丹徒区江南热镀锌有限公司 Hydrochloric acid pickling waste liquid resource integrated utilization method for preparing iron oxide and ammonium sulfate
CN102690010A (en) * 2011-03-24 2012-09-26 镇江市丹徒区江南热镀锌有限公司 Resource integrated utilization and treatment method of hydrochloric acid pickling waste liquid

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102205983A (en) * 2010-04-27 2011-10-05 中国神华能源股份有限公司 Method and device for dissolving fly ash slurry out by hybrid acid heating method
CN102205983B (en) * 2010-04-27 2012-09-19 中国神华能源股份有限公司 Method and device for dissolving fly ash slurry out by hybrid acid heating method
CN102689930A (en) * 2011-03-24 2012-09-26 镇江市丹徒区江南热镀锌有限公司 Hydrochloric acid pickling waste liquid resource integrated utilization method for preparing iron oxide and ammonium sulfate
CN102690010A (en) * 2011-03-24 2012-09-26 镇江市丹徒区江南热镀锌有限公司 Resource integrated utilization and treatment method of hydrochloric acid pickling waste liquid
CN102689930B (en) * 2011-03-24 2014-07-30 镇江市丹徒区江南热镀锌有限公司 Hydrochloric acid pickling waste liquid resource integrated utilization method for preparing iron oxide and ammonium sulfate

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C14 Grant of patent or utility model
GR01 Patent grant
ASS Succession or assignment of patent right

Free format text: FORMER OWNER: SHENHUA ZHUNGER ENERGY CO., LTD.

Effective date: 20111206

C41 Transfer of patent application or patent right or utility model
TR01 Transfer of patent right

Effective date of registration: 20111206

Address after: 100011 Beijing Dongcheng District, West Binhe Road, No. 22

Patentee after: China Shenhua Energy Co., Ltd.

Address before: 100011 Beijing city Dongcheng District No. 16 Andrew intercontinental 4 storey building

Co-patentee before: Shenhua Zhunger Energy Co., Ltd.

Patentee before: China Shenhua Energy Co., Ltd.

CX01 Expiry of patent term
CX01 Expiry of patent term

Granted publication date: 20101222