CN201677559U - Novel film laminating machine - Google Patents
Novel film laminating machine Download PDFInfo
- Publication number
- CN201677559U CN201677559U CN2009203521838U CN200920352183U CN201677559U CN 201677559 U CN201677559 U CN 201677559U CN 2009203521838 U CN2009203521838 U CN 2009203521838U CN 200920352183 U CN200920352183 U CN 200920352183U CN 201677559 U CN201677559 U CN 201677559U
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- kink
- machine
- laminating machine
- roller
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Abstract
The utility model provides a novel film laminating machine which aims at overcoming the deficiencies of no quick coil changing mechanism, poor working efficiency, poor precision, slow reaction and high labor intensity of manual centering of a film laminating machine in the original color coating production line. The utility model adopts the technical scheme as follows: the film laminating machine consists of an uncoiling machine (1), a loop (2) and a pressing machine (3), wherein the uncoiling machine is fixed on a base of the loop (2), and the pressing machine (3) is mounted on the production line. The adoption of the film laminating machine with the structural form can quickly change a coil, carry out continuous production, automatic centering and automatic flattening, have the temperature regulation function, greatly improve the working efficiency and save the production cost.
Description
Technical field
The utility model belongs to the production field of metallurgy industry color coating line, relates in particular to used a kind of metal plate and belt heat that is applicable to and covers the equipment of chemical film.
Background technology
Traditional laminating machine great majority are the cold diaphragm that covers, and promptly metal plate and belt and chemical film are realized gluing pressing at normal temperatures, and have following shortcoming: do not have quick change of lap mechanism when the uncoiler change of lap, the operating time is longer, and operating efficiency is lower; The film volume mostly is with metal plate and belt centering mode and misaligns or manual centering, low precision, and reaction is slow, and labour intensity is big; The tension force control accuracy of film is poor; Press bonding roller does not have the adjustment structure, can't realize accurate overlay film temperature controlling.The cold laminating machine compound film quality that comprehensive above-mentioned shortcoming is traditional is poor, inefficiency, and it is used in color coating man electroplax surface more and covers temporary protective film.Raising along with living standards of the people; the appearance of various novel high polymer chemical materials; the surface quality that improves tame electroplax is not only necessary; and the condition that realizes arranged; have a film of different nature with various, as: fast light, wear-resisting; anti-fingerprints etc., heat overlay on the metal plate and belt surface and form the quality that permanent diaphragm has improved product greatly.The utility model is realizes what this function was arisen at the historic moment.
Summary of the invention
Do not have quick change of lap mechanism in order to overcome traditional laminating machine, operating efficiency is poor, low precision, and reaction is slow, and manually centering labour intensity is big, and the tension force control accuracy of film is poor; Press bonding roller does not have thermoregulation mechanism, the overlay film temperature is controlled coarse defective, adopted the film laminating mode of the laminating machine of inflatable shaft type, comprise equipment such as uncoiler, kink, pressing machine, possess quick change of lap, automatic centering, automatic flattening, temp regulating function, improve operating efficiency, increased production automation degree, improved compound film quality.
The technical solution adopted in the utility model is a kind of laminating machine, it is characterized in that being made of uncoiler (1), kink (2), pressing machine (3), and uncoiler is fixed on the base of kink (2), and pressing machine (3) is installed on the production line.Be that described uncoiler (1) is made of rotation change of lap arm (7), inflatable axle (8) and running part, running part links to each other with rotation change of lap arm (7), and two inflatable axles (8) become 180 ° to be separately fixed on the both ends that rotate change of lap arm (7) side plate.Be to become 90 ° position that a film roller (10) is housed with two inflatable axles (8) at rotation change of lap arm (7).Described kink (2) is by kink base (26), rail plate (25), column (28), kink top (34), lift cart (33), loop back roll (29) and cylinder (32) are formed, loop back roll (29) is fixed on the kink base (26), both sides have column (28) to link to each other with kink top (34), and lift cart slides up and down along column (28), and cylinder (32) is fixed on the kink base (26).There is outlet turning roller (31) in the exit of described kink (2), and there is inlet turning roll (35) porch, and tension monitoring device (30) is installed below outlet turning roller (31), and correction hydraulic cylinder (27) is fixed on the kink base (26).Described pressing machine (3) is made of frame (37), swing arm (39), slewing rollers (43), last pressure roller (42) and nip rolls (44), snub pulley (45) is fixed on the frame, last pressure roller (42) is installed in swing arm (39), and nip rolls (44) is installed in the porch of frame (37).The exit that is pressing machine (3) is equipped with chilling spray pipeline (38), and cooling water retracting device (48), squeeze roll (41) is installed in the swing arm (39), be connected with cylinder (36) above, contact with last pressure roller (42) below, preceding carrying roller (46) is installed on the porch frame (37) of pressing machine (3).
Beneficial effect: adopt this kink, unreel, be pressed on the laminating machine of one, change of lap, production continuously, automatic centering, flattening automatically fast, and have temp regulating function, and effectively raise operating efficiency, improved the product quality of the film coated plate of producing.
Description of drawings:
Fig. 1: laminating machine is always schemed
Fig. 2: uncoiler vertical view
Fig. 3: the B-B cutaway view of Fig. 2 vertical rolls direction
Fig. 4: laminating machine kink front view
Fig. 5: laminating machine kink vertical view
Fig. 6: pressing machine front view
Among the figure: 1. uncoiler, 2. kink, 3. pressing machine, 4. motor, 5, reductor, 6. fore side base, 7. rotate the change of lap arm, 8. inflatable axle, 9. transmission side base, 10. prop up the film roller, 25. rail plate, 26. base, 27. correction hydraulic cylinder, 28. column, 29. loop back roll, 30. tension monitoring device, 31. outlet turning roller, 32. cylinder, 33. lift cart, 34. kink top, 35. inlet turning roll, 36. cylinder, 37. frame, 38. chilling spray pipeline, 39. swing arm, 40. hold-down cylinder, 41. squeeze roll, 42. last pressure roller, 43. slewing rollers, 44. nip rolls, 45. snub pulley, 46. preceding carrying roller, 48. cooling water retracting device
The specific embodiment:
As shown in Figure 1: this equipment mainly contains three parts, is uncoiler 1, kink 2, pressing machine 3; Uncoiler 1 is fixed on the base of kink, kink is installed on the platform, and the pressing machine is installed on the basis, and metal plate and belt was used the roll coater application of adhesive before entering the pressing machine, then enter drying oven the volatile ingredient of adhesive is volatilized fully, and keep uniform temperature to enter the pressing machine.
The effect of uncoiler is for overlay film supplies film, and as shown in Figure 2, mainly by transmission side base 9, fore side base 6 rotates change of lap arm 7 on the structure, inflatable axle 8, and reductor 5, motor 4 is formed.The transmission side base, the fore side base is installed on the kink base, rotation change of lap arm is installed in the transmission side base by rolling bearing units, on the fore side base, motor is with built-in moving threephase asynchronous machine, be installed on the reductor by ring flange, reductor is installed on the fore side base, be connected by gear coupling with rotation change of lap arm, reductor is worm and gear-helical speed reduction gear, therefore has the function of reverse self-locking, even under the malfunctioning situation of motor brake, also can not cause the turning arm rotation when guaranteeing non-change of lap.As shown in Figure 3, rotation change of lap arm has two to put film operating position station one and station two, and the inflatable axle aligns the center at film volume width after inserting film volume center paper web, and the inflation swelling is put film at station one, carries out change of lap at station two and prepares.When station one film volume is about to use up, the braking of inflatable axle is stopped operating, kink was put film and was normally carried out for overlay film this moment, motor makes rotation change of lap arm along the counter clockwise direction rotation of figure three two films be rolled up and realizes location swaps, a film roller 10 is provoked the rouleau film in the process, and the big volume of rotation inflatable axle makes the double faced adhesive tape alignment thin film, under diaphragm pressure, realize bonding, to glue the seam compacting, cut off the rouleau film, roll moving system works braking greatly and put film, rouleau stops braking, kink fills cover, the process above repeating.Magnetic powder brake is powered by slip ring.
Kink is mainly by as shown in Figure 4: by base 26, and rail plate 25, correction hydraulic cylinder 27, column 28, kink top 34, lift cart 33, loop back roll 29, inlet turning roll 35, outlet turning roller 31, cylinder 32, tension monitoring device 30 is formed.The kink base is connected on the mounting platform by rail plate, promote on rail plate, the slides centering of realization film and steel plate of kink base by being installed in correction hydraulic cylinder on the mounting platform equally, film enters lower roll by inlet turning roll, and twining between the loop back roll up and down, then enter the outlet turning roller by lower roll, enter the pressing machine after turning to, outlet turning roller bearings at both ends is contained on the tension monitoring device, realization is to the real-time monitoring feedback of tension force, adjust magnetic powder brake electric current adjustment of tonicity by tension controller, realize the control of closed loop tension force, cylinder realizes that by the sprocket wheel chain cover is filled in the lifting of lift cart stores film, when putting film, kink causes back pressure, the control membrane tension by choke valve.
The pressing machine is as shown in Figure 6 by frame 37, swing arm 39, last pressure roller 42, snub pulley 45, squeeze roll 41, preceding carrying roller 46, nip rolls 44, slewing rollers 43, cylinder 36, hold-down cylinder 40, chilling spray pipeline 38, cooling water retracting device 48, frame and swing arm are hinged by bearing pin, last pressure roller is installed in the swing arm, realize going up opening and pressing of pressure roller by cylinder, the adjustment active line was constant after snub pulley was installed on and can adjusts 47 levelness and wearing and tearing by Wedge mechanism on the frame, film will pass through slewing rollers and a nip rolls before entering pressing, the nip rolls surface is processed with the helicla flute of opposite option by middle mind-set two ends, the fold that may exist on the film can be launched, make it smooth enter pressing, by the water spray cooling of chilling spray pipeline, last pressure roller and snub pulley all are equipped with squeeze roll after the pressing, crowded the removing of water droplet that last pressure roller and snub pulley roll surface may be existed, prevent to enter between film and the metal plate and belt, squeeze roll is equipped with the cooling water retracting device by air cylinder driven on frame, prevent the aqueous corrosion frame, and it is recycling, cooling water will be used demineralized water, and the roll surface peak of preceding carrying roller will be higher than the pressing line, and this is for after upward pressure roller lifts when product does not carry out overlay film, metal plate and belt does not contact with the lower roll surface, reduces wear.Snub pulley and squeeze roll are rubber covered roll, glue-line material silicones, preceding carrying roller is the roll surface chrome-plated roller, spindle nose is equipped with swivel joint, the spindle nose hollow structure, logical demineralized water cooling, top roll is the roll surface chrome-plated roller, axis is opened the hole, make helical channel with corrosion resistant plate between axis and the roller, axis spindle nose dress swivel joint can be gone up pressure roller according to the logical deep fat heating of arts demand, edge detecting device is arranged in that preceding carrying roller is pre-installed, the marginal position of metal plate and belt is fed back to control system in real time, and control system control correction hydraulic cylinder realizes that film aligns with metal plate and belt.
Claims (7)
1. a novel laminating machine is characterized in that being made of uncoiler (1), kink (2), pressing machine (3), and uncoiler is fixed on the base of kink (2), and pressing machine (3) is installed on the production line.
2. a kind of novel laminating machine as claimed in claim 1, it is characterized in that described uncoiler (1) is made of rotation change of lap arm (7), inflatable axle (8) and running part, running part links to each other with rotation change of lap arm (7), and two inflatable axles (8) become 180 ° to be separately fixed on the both ends that rotate change of lap arm (7) side plate.
3. a kind of novel laminating machine as claimed in claim 2 is characterized in that becoming 90 ° position that a film roller (10) is housed with two inflatable axles (8) at rotation change of lap arm (7).
4. as claim 1 or 2 or 3 described a kind of novel laminating machines, it is characterized in that described kink (2) is by kink base (26), rail plate (25), column (28), kink top (34), lift cart (33), loop back roll (29) and cylinder (32) are formed, and loop back roll (29) is fixed on the kink base (26), and both sides have column (28) to link to each other with kink top (34), lift cart slides up and down along column (28), and cylinder (32) is fixed on the kink base (26).
5. a kind of novel laminating machine as claimed in claim 4, there is outlet turning roller (31) in the exit that it is characterized in that described kink (2), there is inlet turning roll (35) porch, tension monitoring device (30) is installed below outlet turning roller (31), and correction hydraulic cylinder (27) is fixed on the kink base (26).
6. as claim 1 or 2 or 3 described a kind of novel laminating machines, it is characterized in that described pressing machine (3) is made of frame (37), swing arm (39), slewing rollers (43), last pressure roller (42) and nip rolls (44), snub pulley (45) is fixed on the frame, last pressure roller (42) is installed in swing arm (39), and nip rolls (44) is installed in the porch of frame (37).
7. a kind of novel laminating machine as claimed in claim 6, the exit that it is characterized in that pressing machine (3) is equipped with chilling spray pipeline (38), and cooling water retracting device (48), squeeze roll (41) is installed in the swing arm (39), be connected with cylinder (36) above, contact with last pressure roller (42) below, preceding carrying roller (46) is installed on the porch frame (37) of pressing machine (3).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009203521838U CN201677559U (en) | 2009-12-31 | 2009-12-31 | Novel film laminating machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009203521838U CN201677559U (en) | 2009-12-31 | 2009-12-31 | Novel film laminating machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201677559U true CN201677559U (en) | 2010-12-22 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2009203521838U Expired - Fee Related CN201677559U (en) | 2009-12-31 | 2009-12-31 | Novel film laminating machine |
Country Status (1)
| Country | Link |
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| CN (1) | CN201677559U (en) |
Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102407649A (en) * | 2011-08-22 | 2012-04-11 | 江阴市钢利自动化装备有限公司 | Single plate coating production line |
| CN102556724A (en) * | 2011-12-08 | 2012-07-11 | 宁波泰甬汽车零部件有限公司 | Method for keeping unintermittent feeding for strip processing production line |
| CN103144428A (en) * | 2013-03-25 | 2013-06-12 | 温州光明印刷机械有限公司 | Semi-automatic and full-automatic double-sided film laminating machine |
| CN104609244A (en) * | 2015-01-15 | 2015-05-13 | 中冶南方工程技术有限公司 | Film feeding device for hot film coating set |
| CN104670972A (en) * | 2015-01-15 | 2015-06-03 | 中冶南方工程技术有限公司 | Applicator of protective film |
| CN104773554A (en) * | 2015-03-23 | 2015-07-15 | 中山久力环保包装材料科技有限公司 | Multifunctional integrated device for coiled material processing |
| CN104876045A (en) * | 2015-04-17 | 2015-09-02 | 浙江港流高分子科技有限公司 | Supply device used for macromolecule roll goods production |
| CN104943322A (en) * | 2015-06-26 | 2015-09-30 | 丰拓(河南)轻合金有限公司 | Aluminum plate two-sided laminating device |
| CN107817856A (en) * | 2017-12-01 | 2018-03-20 | 深圳市瑞邦精密机械有限公司 | Five-shaft high-speed laminating machine and control method |
| CN109141717A (en) * | 2018-08-22 | 2019-01-04 | 三众机械设备（太仓）有限公司 | Broken magnetic Real time auto measure all-in-one machine |
| CN113247365A (en) * | 2021-05-07 | 2021-08-13 | 中国重型机械研究院股份公司 | Novel film laminating device |
-
2009
- 2009-12-31 CN CN2009203521838U patent/CN201677559U/en not_active Expired - Fee Related
Cited By (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102407649A (en) * | 2011-08-22 | 2012-04-11 | 江阴市钢利自动化装备有限公司 | Single plate coating production line |
| CN102407649B (en) * | 2011-08-22 | 2014-03-19 | 江阴市钢利自动化装备有限公司 | Single plate coating production line |
| CN102556724A (en) * | 2011-12-08 | 2012-07-11 | 宁波泰甬汽车零部件有限公司 | Method for keeping unintermittent feeding for strip processing production line |
| CN103144428A (en) * | 2013-03-25 | 2013-06-12 | 温州光明印刷机械有限公司 | Semi-automatic and full-automatic double-sided film laminating machine |
| CN104609244A (en) * | 2015-01-15 | 2015-05-13 | 中冶南方工程技术有限公司 | Film feeding device for hot film coating set |
| CN104670972A (en) * | 2015-01-15 | 2015-06-03 | 中冶南方工程技术有限公司 | Applicator of protective film |
| CN104773554A (en) * | 2015-03-23 | 2015-07-15 | 中山久力环保包装材料科技有限公司 | Multifunctional integrated device for coiled material processing |
| CN104773554B (en) * | 2015-03-23 | 2017-06-23 | 中山久力包装科技有限公司 | A kind of multifunctional integrated device for web-handled |
| CN104876045A (en) * | 2015-04-17 | 2015-09-02 | 浙江港流高分子科技有限公司 | Supply device used for macromolecule roll goods production |
| CN104943322A (en) * | 2015-06-26 | 2015-09-30 | 丰拓(河南)轻合金有限公司 | Aluminum plate two-sided laminating device |
| CN107817856A (en) * | 2017-12-01 | 2018-03-20 | 深圳市瑞邦精密机械有限公司 | Five-shaft high-speed laminating machine and control method |
| CN109141717A (en) * | 2018-08-22 | 2019-01-04 | 三众机械设备（太仓）有限公司 | Broken magnetic Real time auto measure all-in-one machine |
| CN113247365A (en) * | 2021-05-07 | 2021-08-13 | 中国重型机械研究院股份公司 | Novel film laminating device |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20101222 Termination date: 20181231 |
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| CF01 | Termination of patent right due to non-payment of annual fee |