CN201673962U - Automatic plate superposing device - Google Patents
Automatic plate superposing device Download PDFInfo
- Publication number
- CN201673962U CN201673962U CN2010201855610U CN201020185561U CN201673962U CN 201673962 U CN201673962 U CN 201673962U CN 2010201855610 U CN2010201855610 U CN 2010201855610U CN 201020185561 U CN201020185561 U CN 201020185561U CN 201673962 U CN201673962 U CN 201673962U
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- China
- Prior art keywords
- plate
- vacuum cup
- group
- insulating trip
- tool
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
Abstract
The utility model discloses an automatic plate superposing device, which comprises a polar plate stacking zone, an insulating material cutting unit, a first conveying unit, a polar plate supply unit and a second conveying unit. A jig for manufacturing a level battery is arranged in the polar plate stacking zone; the insulating material cutting unit is used for cutting a continuous insulating material into a plurality of insulating strips; the first conveying unit is used for conveying the cut insulating strips into the jig for placement; the polar plate supply unit comprises stacked positive plates and stacked negative plates; the second conveying unit is used for conveying the stacked positive plates and the stacked negative plates into the jig one by one to stack the positive plates and the negative plates into polar plate stacking sets; each polar plate stacking set in the jig is repeatedly stacked to one number by one positive plate, one insulating strip, one negative plate and one insulating strip in sequence, or is repeatedly stacked to one number by one negative plate, one insulating strip, one positive plate and one insulating strip in sequence.
Description
Technical field
The utility model relates to a kind of automatically and quickly with positive plate, insulating trip and the device of negative plate storehouse in the horizon battery tool.
Background technology
Traditional sealed lead acid battery has following shortcoming:
Grid adopts the mode that the lead pig heating and melting is filled into mould, and consumptive material is more.
Battery pole plates adopts traditional vertical modes of emplacement, and electrolyte stratification phenomenon is arranged easily.
Adopt the fixed strip of electric groove both sides to fix utmost point group,, cause active material to come off easily through using because of the deformation of pole plate active material and using vibrations.
Because processing procedure comprises operations such as multiple tracks drying, maturation, production procedure is longer, makes the inventory turnover time slower, causes the pressure on the efficiency in the use of funds.
Grid adopts solid alloy lead, and is used for the lead of each interpolar series and parallel of battery can't be omitted, so consumptive material is more.
Plumbous material adopts heating for dissolving, can produce plumbous steam, though through exhaust gas purification, often cause pollution to personnel and environment because of the air draft deficiency.
Because of Heavy Weight, (33wh/kg) is lower for its gravimetric specific energy, and the factor of general anti-seismic structure, only about 300 times of life-span cycle-index, and the charging interval be about (6-8hr).
Horizontal Lead Acid Storage Battery then is the novel battery that develops out for the disappearance that improves the aforementioned conventional lead accumulator; Horizontal Lead Acid Storage Battery is because battery pole plates adopts horizontal positioned, is different from the vertical placement of traditional type lead accumulator, so be called " horizon battery ".
The basic processing procedure of horizon battery:
Its base material and glass fibre multi-thread winding higher with intensity is the stamen heart, with cold-stamped mode bread one deck lead alloy glass fibre outside, and the formation spongy lead.Spongy lead is woven into plumbous net, a kind of brand-new lead plaster of concurrent exhibition did not need through the maturation stage again, simultaneously according to the demand of battery structure, coated positive pole successively respectively on the net at lead, cathode lead plaster becomes pole plate; For strengthening pole plate active material intensity, add special paper wood in the pole plate both sides, after super-dry, wrap special fine mineral wool and can carry out the battery assembling afterwards.And battery carries out vacuum impregnating acid again, changes into, irritates operations such as curing agent, cleaning, packing after encapsulation is finished, and promptly finishes the production routine of horizon battery.
Because pole plate adopts horizontal positioned, thus the polarization phenomena of the concentration of electrolyte difference of battery can be avoided, and the polarization phenomena of concentration of electrolyte difference are the one of the main reasons of the traditional lead accumulator capacity decline and the lost of life.
The pole plate negative and positive of horizon battery directly are communicated with, so internal resistance is little, and the utilization of pole plate active material is more even, and save utmost point group plumbous material in parallel, heavy-current discharge, and voltage drop is smaller.
Adopt plumbous net to substitute traditional screen (grid), alleviated battery weight, save consumptive material, allow the gravimetric specific energy of battery greatly improve (〉=40wh/kg), the charge acceptance of battery also improves simultaneously, therefore helps quick charge.
Because plumbous net tensile strength is big, the change of shape of pole plate active material in the ability charge and discharge cycles, so the cycle life number of times also improves relatively.
General horizon battery includes 102 pole plates (comprising positive and negative pole plate) and 101 insulating trips (mineral wool), its compound mode, be that six pole plate storehouse groups are set in a tool, each pole plate storehouse group be in regular turn by positive plate, insulation material, negative plate, insulation material, positive plate ... storehouse from the bottom up, or in regular turn by negative plate, insulation material, positive plate, insulation material, negative plate ... the storehouse order of the storehouse of storehouse, and adjacent plate from the bottom up group is opposite.
In the storehouse mode of the pole plate that carries out horizon battery, all be to adopt manual operation, traditionally so that production efficiency is low with the insulation material.
The utility model content
The purpose of this utility model is to provide a kind of automation equipment that pole plate and insulation material can be installed at the horizon battery storehouse more efficiently.
The utility model is to utilize the insulation material to cut after the unit cuts into a plurality of insulating trips with a continuous insulation material, a plurality of insulating trips after will being cut by first supply unit are delivered in the tool to be placed, utilize second supply unit that the negative plate of the positive plate of storehouse and storehouse is delivered to again and be stacked into pole plate storehouse group in the tool, this second supply unit can be according to preestablishing the displacement route, make each interior pole plate storehouse group of tool in regular turn with a positive plate, one insulating trip, one negative plate, one insulating trip, ... repeat storehouse to a quantity, or in regular turn with a negative plate, one insulating trip, one positive plate, one insulating trip, ... repeat storehouse to a quantity.
Automatic stack plate device described in the utility model, include a pole plate stack area, one the insulation material cut unit, one first supply unit, a pole plate feeding unit and one second supply unit.The pole plate stack area is in order to place the tool that a manufacture level battery is used.The insulation material cuts the insulation material that the unit has a continuous reeling, and a cut-off knife, and this cut-off knife is driven by Power Component and carries out moving of vertical direction, cuts into a plurality of insulating trips with the insulation material that will launch.First supply unit can cut between unit and the pole plate feeding unit at the insulation material and move, and is delivered in the tool in order to the insulating trip after will cutting and places.The pole plate feeding unit has storehouse positive plate and the storehouse negative plate that is staggeredly placed; Second supply unit can move between pole plate stack area and tool, is stacked into pole plate storehouse group in the tool so that positive plate and negative plate are delivered to one by one.
A kind of preferred implementation is, the cropped one-tenth of insulation material of the present utility model several pieces insulating trips of N and being arranged in a linear, this N is an even number, described pole plate feeding unit then has N+2 pole plate stack area (comprising the positive plate of storehouse and the negative plate of storehouse) and is arranged in a linear, the negative plate quantity of the positive plate of this storehouse or storehouse is respectively (N+2)/2, this positive plate stack area and negative plate stack area are staggered and place, described first supply unit includes a plurality of vacuum cups corresponding to the insulating trip position after cutting, this vacuum cup can be driven and move horizontally and vertical moving, described second supply unit includes the one group of first vacuum cup group who is arranged in a linear, two group of second vacuum cup group and two group of the 3rd vacuum cup group, this first vacuum cup group, the second vacuum cup group and the 3rd vacuum cup group correspond respectively to adjacent storehouse positive plate and storehouse negative plate position, and Be Controlled moves horizontally and vertical moving separately, carries out interleaving stack will the positive plate of the insulating trip quantity in should tool and negative plate being delivered to this tool.
By aforesaid automatic stack plate device, can replace traditional manpower storehouse operation, significantly improve the efficient of storehouse pole plate.
Description of drawings
Fig. 1 is for showing the schematic perspective view of the whole mechanism of the utility model form.
The embodiment schematic diagram of Fig. 2 for showing that cut-off knife assembly of the present utility model descends the insulation material is cut.
Fig. 3 is for after showing that the cut-off knife assembly rises, and the material that will insulate cuts into several pieces insulating trips, and first supply unit is moved to the embodiment schematic diagram of insulating trip top.
Fig. 4 adsorbs the embodiment schematic diagram of each insulating trip for showing that first supply unit of the present utility model descends.
Fig. 5 is delivered to the insulating trip of absorption in the embodiment schematic diagram of tool top for showing first supply unit.
Fig. 6 puts into insulating trip in the embodiment schematic diagram of tool for showing first supply unit.
Fig. 7 adsorbs the embodiment schematic diagram of positive plate and negative plate for the first vacuum cup group who shows the utility model second supply unit descends simultaneously with the second vacuum cup group.
Fig. 8 adsorbs the embodiment schematic diagram that rises in the back for the first vacuum cup group and the second vacuum cup group that show second supply unit with a plurality of positive plates and negative plate.
Fig. 9 is delivered to a plurality of positive plates and negative plate in the embodiment schematic diagram of tool top for showing the first vacuum cup group and the second vacuum cup group.
Figure 10 puts into a plurality of positive plates and negative plate in the embodiment schematic diagram on the insulating trip of tool for showing the first vacuum cup group and the second vacuum cup group.
Figure 11 is for showing the first vacuum cup group and second vacuum cup group playback and the 3rd vacuum cup group embodiment schematic diagram arranged side by side.
Figure 12 adsorbs the embodiment schematic diagram that rises in the back for the second vacuum cup group and the 3rd vacuum cup group that show second supply unit with a plurality of positive plates and negative plate.
Figure 13 is for showing the first vacuum cup group toward rising, and the second vacuum cup group and the 3rd vacuum cup faciation to displacement to fill up the embodiment schematic diagram of the former first vacuum cup group position.
Figure 14 is delivered to a plurality of positive plates and negative plate in the embodiment schematic diagram of tool top for showing the second vacuum cup group and the 3rd vacuum cup group.
Figure 15 is the floor map that is presented at storehouse formation pole plate storehouse group in the tool.
Figure 16 utilizes the floor map of packaging machine with the tool sealing for showing.
Embodiment
Those skilled in the art below cooperate Figure of description that execution mode of the present utility model is done more detailed description, so that can implement after studying this specification carefully according to this.
Consult shown in Figure 1, the automatic stack plate device that the utility model provides, include: the pole plate feeding unit 4, that the insulation material of be arranged on pole plate stack area 1 on the workbench, being located at pole plate stack area 1 one sides cuts unit 2, be located at pole plate stack area 1 opposite side can cut first supply unit 3 that moves between the unit 2 in pole plate stack area 1 and insulation material, and second supply unit 5 that can move between pole plate stack area 1 and pole plate feeding unit 4.
Wherein, pole plate stack area 1 supplies placement one to be used for making the tool 11 of horizon battery, and tool 11 has both sides and is the side plate that symmetry is skewed and the top is open between not encapsulating.The insulation material cuts an insulation material 21 and the cut-off knife 22 that unit 2 includes a continuous reeling; Insulation material 21 can be launched on workbench by the machine pulling; 22 of cut-off knives are driven by the Power Component (not shown) and carry out moving of vertical direction, can cut the insulation material 21 that launches and form insulating trip 21A.At embodiment of the present utility model, described insulation material 21 is a mineral wool.
Pole plate feeding unit 4 is located at the opposite side of pole plate stack area 1, includes linear array and positive plate of the storehouse that is staggeredly placed 41 (indicating the pole plate of oblique line among the figure) and negative plate 42 (pole plate of figure empty).At embodiment of the present utility model, the positive plate 41 of storehouse cuts unit 2 by the insulating trip 21A quantity too many by two after once cutting with the negative plate 42 quantity ratio of storehouse at the insulation material.
Based on electrochemical action and principle, after pole plate storehouse mode in the tool 11 must be placed an insulating trip earlier, place a positive plate or negative plate again, and then place an insulating trip, and then place a negative plate or positive plate, loop stack becomes a pole plate storehouse group according to this, and the pole plate stacking order of adjacent plate storehouse group is opposite; At embodiment of the present utility model, need to be provided with six pole plate storehouse groups in the tool 11, need 102 pole plates and 101 insulating trips altogether.
Ginseng Fig. 2 and Fig. 3, insulation material of the present utility model cuts the insulation material 21 that directly will launch unit 2 and cuts out six insulating trip 21A in a stroke of cut-off knife 22, each vacuum cup 31 of first supply unit 3 descends to adsorb each insulating trip 21A (ginseng Fig. 4) above being displaced to each insulating trip 21A simultaneously again then, again each insulating trip 21A is delivered to tool 11 tops (ginseng Fig. 5), descend each insulating trip 21A of general who has surrendered to be placed in the tool 11 (ginseng Fig. 6) again, make first supply unit 3 be displaced to the insulation material then and cut unit 2 and repeat aforesaid work.
Join shown in Figure 7, after insulating trip 21A is placed in the tool 11, the first vacuum cup group 51 of second supply unit 5 and the second vacuum cup group 52 descend simultaneously and adsorb six pole plates, the pole plate that is adsorbed is staggered with negative plate 42, positive plate 41, negative plate 42... in regular turn, is placed on upward placement of insulating trip 21A in the tool 11 as extremely shown in Figure 10 those pole plates are delivered to of Fig. 8 then; After placement is finished, first supply unit 3 again with aforementioned manner with insulating trip 21A that another program was cut carry be placed in the tool 11 each above the pole plate; In this simultaneously, the first vacuum cup group 51 and the second vacuum cup group, 52 while homing be Plate supplying unit 4 to the utmost point, the first vacuum cup group 51 then, the second vacuum cup group 52 and the 3rd vacuum cup group 53 descend simultaneously (ginseng Figure 11), have only this moment the second vacuum cup group 52 and the 3rd vacuum cup group 53 to produce suction adsorption positive plate 41 and negative plate 42, the first vacuum cup group 51 is then closed pull of vacuum, these three groups of vacuum cup groups rise to (ginseng Figure 12) behind the certain altitude simultaneously, the first vacuum cup group 51 continues to rise to higher height again, second vacuum cup group 52 of symmetrical both sides and the 3rd vacuum cup group 53 then relatively move horizontally draws close (ginseng Figure 13), six pole plates that make absorption are in regular turn with positive plate 41, negative plate 42, positive plate 41... is staggered, and as shown in figure 14 those pole plates is delivered to then to be placed in the tool 11 storehouse in the tool 11 on the insulating trip 21A on the pole plate.In tool 11, form six pole plate storehouse group 4A (ginseng Figure 15) via aforesaid mode cycle operation, and each the pole plate storehouse group 4A in the tool 11 in regular turn with a positive plate, an insulating trip, a negative plate, an insulating trip repeat stacked to a quantity, or in regular turn with a negative plate, an insulating trip, a positive plate, an insulating trip repeat stacked to a quantity.Then tool 11 is delivered to packaging machine 6 (ginseng Figure 16) at last, after placing a cover plate 12 above the tool 11, respectively the biside plate and the cover plate 12 of tool is bestowed pressure with top board 62, add thermal finalization simultaneously and sealed by two relative side guides 61.
The above only is in order to explain preferred embodiment of the present utility model; be not that attempt is done any pro forma restriction to the utility model according to this; therefore; all have in that identical creation spirit is following do relevant any modification of the present utility model or change, all must be included in the category of the utility model intention protection.
Claims (3)
1. an automatic stack plate device is characterized in that, comprising:
One pole plate stack area is in order to place a tool;
One insulation material cuts the unit, has a continuous insulation material and a cut-off knife, and this cut-off knife is driven by Power Component and carries out moving of vertical direction, and material cut into a plurality of insulating trips insulating;
One first supply unit is delivered in this tool in order to the insulating trip after this is cut and places;
One pole plate feeding unit has positive plate stack area and negative plate stack area;
One second supply unit, in order to being delivered to, this positive plate and negative plate be stacked into pole plate storehouse group in the described tool, each pole plate storehouse group in this tool in regular turn with a positive plate, an insulating trip, a negative plate, an insulating trip repeat stacked to a quantity, or in regular turn with a negative plate, an insulating trip, a positive plate, an insulating trip repeat stacked to a quantity.
2. automatic stack plate device as claimed in claim 1, it is characterized in that, the cropped one-tenth of described insulation material N counts insulating trip and is arranged in a linear, this N is an even number, described pole plate feeding unit has N+2 pole plate stack area and is arranged in a linear, the quantity of this positive plate stack area or negative plate stack area is (N+2)/2, this positive plate stack area and negative plate stack area are staggered and place, described first supply unit includes the vacuum cup of a plurality of insulating trip positions after cutting corresponding to this, this vacuum cup can be driven and move horizontally and vertical moving, described second supply unit includes the one group of first vacuum cup group who is arranged in a linear, two group of second vacuum cup group and two group of the 3rd vacuum cup group, this first vacuum cup group, the second vacuum cup group and the 3rd vacuum cup group correspond respectively to adjacent positive plate stack area and position, negative plate stack area, and Be Controlled moves horizontally and vertical moving separately, carries out interleaving stack will the positive plate of the insulating trip quantity in should tool and negative plate being delivered to this tool simultaneously.
3. automatic stack plate device as claimed in claim 2, it is characterized in that, described two group of second vacuum cup group is located at this first vacuum cup group's relative both sides symmetrically, described two group of the 3rd vacuum cup faciation is located at this two group of second vacuum cup group's a side mutually symmetrically, the described first vacuum cup group and the second vacuum cup group move simultaneously and are stacked on the insulating trip to draw a described N positive plate and negative plate and to be delivered in this tool, this positive plate and negative plate are after covering an insulating trip, move simultaneously to draw a described N negative plate and positive plate and be delivered in this tool by this second vacuum cup group and the 3rd vacuum cup group again and be stacked on this insulating trip, and with this cycle operation.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010201855610U CN201673962U (en) | 2010-05-11 | 2010-05-11 | Automatic plate superposing device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010201855610U CN201673962U (en) | 2010-05-11 | 2010-05-11 | Automatic plate superposing device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201673962U true CN201673962U (en) | 2010-12-15 |
Family
ID=43331370
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2010201855610U Expired - Lifetime CN201673962U (en) | 2010-05-11 | 2010-05-11 | Automatic plate superposing device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201673962U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102544452A (en) * | 2012-03-02 | 2012-07-04 | 陈振富 | Maintenance-free lead acid battery electrode group and I-shaped chip-packaging process |
| CN108232330A (en) * | 2017-12-29 | 2018-06-29 | 广州倬粤动力新能源有限公司 | A kind of mounting structure of horizon battery pole plate |
| CN108258331A (en) * | 2017-12-29 | 2018-07-06 | 广州倬粤动力新能源有限公司 | The installation method of horizon battery pole plate |
-
2010
- 2010-05-11 CN CN2010201855610U patent/CN201673962U/en not_active Expired - Lifetime
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102544452A (en) * | 2012-03-02 | 2012-07-04 | 陈振富 | Maintenance-free lead acid battery electrode group and I-shaped chip-packaging process |
| CN108232330A (en) * | 2017-12-29 | 2018-06-29 | 广州倬粤动力新能源有限公司 | A kind of mounting structure of horizon battery pole plate |
| CN108258331A (en) * | 2017-12-29 | 2018-07-06 | 广州倬粤动力新能源有限公司 | The installation method of horizon battery pole plate |
| CN108232330B (en) * | 2017-12-29 | 2020-04-07 | 广州倬粤动力新能源有限公司 | Mounting structure of horizontal battery polar plate |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term | ||
| CX01 | Expiry of patent term |
Granted publication date: 20101215 |