CN201666866U - Air-flow washout apparatus using solid particles - Google Patents

Air-flow washout apparatus using solid particles Download PDF

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Publication number
CN201666866U
CN201666866U CN201020150799XU CN201020150799U CN201666866U CN 201666866 U CN201666866 U CN 201666866U CN 201020150799X U CN201020150799X U CN 201020150799XU CN 201020150799 U CN201020150799 U CN 201020150799U CN 201666866 U CN201666866 U CN 201666866U
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China
Prior art keywords
erosion
spray gun
air
washout
spray
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Expired - Lifetime
Application number
CN201020150799XU
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Chinese (zh)
Inventor
吴小梅
商晓宇
李伟光
李建平
何利民
贺世美
蔡妍
张鹏飞
黄光宏
牟仁德
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BEIJING INSTITUTE OF AERONAUTICAL MATERIALS CHINA AVIATION INDUSTRY GROUP Corp
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BEIJING INSTITUTE OF AERONAUTICAL MATERIALS CHINA AVIATION INDUSTRY GROUP Corp
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Priority to CN201020150799XU priority Critical patent/CN201666866U/en
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Publication of CN201666866U publication Critical patent/CN201666866U/en
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Abstract

The utility model relates to an air-flow washout apparatus using solid particles comprising a washout unit, a washout chamber, and an air-supply unit. The washout unit consists of a movable sample holder, a spray tip, a spray gun, and a feeding hopper. The washout chamber is a sealed box including a charging hole at the top, a drawer for recycled solid particles at the bottom, a pull door on the side and a window. The air-supply unit consists of an air-pipe, a pressure-reducing valve, a solenoid valve and a gasholder. The movable sample holder is fixed on the platform in the washout chamber; the feeding hopper is fixed on the spray gun which is fixed on the base plate installed on the platform. The movable sample holder is arranged at the front of the spray head of the spray gun which is successively connected with the pressure-reducing valve, the solenoid valve and the gasholder. Compared with the technology of the prior art, the utility model is simple in structure and convenient to use in a safe way. Further, the utility model can rapidly and quickly evaluate the anti-washout performances of ceramic coatings like TiN and ZrN.

Description

A kind of solid particle air-flow erosion device
Technical field
The utility model is a kind of solid particle air-flow erosion device, belongs to the technical field of structures of product.
Background technology
Along with the development of new work engine, titanium alloy reaches widespread use on compressor blade, and titanium alloy specific strength height, corrosion stability are good, but quality is softer, anti-erosion property is poor, so need anti-impact erosion protective coating that it is protected.Solid-ceramic coating such as TiN, ZrN is superhard, wear-resisting, the anti-impact erosion, and chemical stability is high and corrosion-resistant, can play good anti-impact erosion protective action to compressor blade.Quality for the anti-erosion property of solid-ceramic coatings such as TiN, ZrN, there are not at present unified test method and test unit both at home and abroad, domestic present existing test unit is free sand trial device, be used to estimate softer coatings such as inorganic and organic, be not suitable for being used for estimating ceramic coats such as TiN, ZrN.
Summary of the invention
The utility model designs at above-mentioned the deficiencies in the prior art just a kind of solid particle air-flow erosion device is provided, its objective is can be fast and effectively the anti-erosion property of ceramic coats such as TiN, ZrN is detected, and the anti-erosion property that can be used for other metal material, nonmetallic materials and other coating material detects.
The purpose of this utility model is achieved through the following technical solutions:
This kind solid particle air-flow erosion device; by the erosion unit; erosion chamber and air supply unit are formed; it is characterized in that: the erosion unit is by removable specimen mounting; spray tip; spray gun; feeding hopper is formed; the erosion chamber is the casing of a sealing; the charge door that comprises the top; the erosion particle of bottom reclaims drawer; the sliding door of side and form; air supply unit is by tracheae; reduction valve; solenoid valve; gas-holder is formed; removable specimen mounting is fixed on the indoor worktable of erosion; feeding hopper is fixed on the spray gun; spray gun is fixed on the backing plate; backing plate is installed on the worktable; removable specimen mounting is arranged on the front of the nozzle of spray gun, and spray gun connects reduction valve successively by tracheae; solenoid valve and gas-holder.Length of trachea between reduction valve and the spray gun can not be greater than 2 meters, and spray tip center and removable specimen mounting are centered close on the straight line, and the spray angle of the nozzle of spray gun is 45 °.
During test, open solenoid valve, pressure gas flows out from gas-holder, be transferred to needed erosion pressure through reduction valve, close reduction valve, open charge door, on removable specimen mounting, put the erosion sample well, adjust angle of attack and nozzle apart from the distance between the erosion sample, solid erosion particle is put into feeding hopper from charge door, close charge door, open reduction valve, the solid erosion particle that pressure gas drives in the feeding hopper goes out from nozzle ejection, is injected on the erosion sample on the removable specimen mounting, finishes erosion test one time.
Advantage that the present invention has and beneficial effect, a kind of pressurized air stream solid particle erosion device erosion unit, as a whole structure in erosion chamber of estimating the coating anti-erosion property of the present invention, by with the cooperating of air supply unit, realize erosion test.Angle of attack of the present invention is adjustable, and the erosion distance is adjustable, erosion adjustable in pressure, erosion device sealing environmental protection.Removable specimen mounting can be adjusted spray tip apart from distance and angle of attack between the erosion sample.The replacing that sliding door and charge door are convenient to place the erosion sample, are adjusted removable specimen mounting, clear up erosion chamber and spray gun.The erosion chamber is in closed state at work, prevents the injury of erosion granule dust to environment and personnel, and the form of erosion chamber and charge door can immediate observation erosion situations, and the erosion particle reclaims the recovery that drawer is used for solid erosion particle.Adjust erosion pressure and can control solid particle erosion speed.Spray tip center and removable specimen mounting 1 are centered close on the straight line, can guarantee that the erosion zone is positioned at the center of erosion sample.The present invention adopts plank and glass fabrication and processing, and is simple in structure, is convenient to operation.Can be fast and the anti-erosion property of ceramic coats such as effectively evaluating TiN, ZrN, also can be used for estimating the anti-erosion property of various metal materials, nonmetallic materials and other coating material.
Description of drawings
Fig. 1 is the structural representation of pressurized air stream solid particle erosion device of the present invention;
Fig. 2 is the structural representation of erosion of the present invention chamber;
Embodiment:
Below with reference to drawings and Examples the utility model is further described:
Shown in accompanying drawing 1~2; this kind solid particle air-flow erosion apparatus structure comprises the erosion unit; erosion chamber 10 and air supply unit; the erosion cellular construction of erosion device is by removable specimen mounting 1; spray tip 2; spray gun 4; feeding hopper 3 is formed; the erosion cell structure is by charge door 9; the erosion particle reclaims drawer 8; sliding door 7; worktable 14; backing plate 15; form 16 is formed; the air supply unit structure is by tracheae 12; reduction valve 5; solenoid valve 6; gas-holder 11 is formed; removable specimen mounting 1 usefulness steel nail is fixed on the worktable 14 of erosion chamber 10; spray gun 4 is fixed on the backing plate 15; backing plate 15 is installed on the worktable 14; feeding hopper 3 usefulness screws are fixed on the spray gun 4; spray gun 4 places open mode; spray tip 2 spray angles place 45 °; the erosion particle reclaims the worktable 14 times that drawer 8 places erosion chamber 10; sliding door 7 places that side of the erosion chamber 10 of spray gun 4 afterbody correspondences; the fastening monkey hoop 13 of tracheae 12 usefulness is fixed on spray gun 4; reduction valve 5; on solenoid valve 6 and the gas-holder 11, the length of reduction valve 5 and 4 tracheaes 12 of spray gun can not be greater than 2 meters.
During test, erosion chamber sliding door 7 is in closed condition, open solenoid valve 6, pressure gas flows out from gas-holder 11, adjust needed erosion pressure through reduction valve 5, close reduction valve 5, open charge door 9, on removable specimen mounting 1, put the erosion sample well, adjust angle of attack and nozzle apart from the distance between the erosion sample, solid erosion particle is put into feeding hopper 3 from charge door 9, close charge door 9, open reduction valve 5, the solid erosion particle that pressure gas drives in the feeding hopper 3 ejects from spray tip 2, be injected on the erosion sample on the removable specimen mounting 1, finish erosion test.
Compared with prior art, the utility model device has simple in structure, easy to use, safe and reliable advantage, can be fast and the anti-erosion property of the ceramic coatings such as effectively evaluating TiN, ZrN, also can be used for estimating the anti-erosion property of various metal materials, nonmetallic materials and other coating material.

Claims (2)

1. solid particle air-flow erosion device; by the erosion unit; erosion chamber (10) and air supply unit are formed; it is characterized in that: the erosion unit is by removable specimen mounting (1); spray tip (2); spray gun (4); feeding hopper (3) is formed; erosion chamber (10) is the casing of a sealing; the charge door (9) that comprises the top; the erosion particle of bottom reclaims drawer (8); sliding door of side (7) and form (16); air supply unit is by tracheae (12); reduction valve (5); solenoid valve (16); gas-holder (11) is formed; removable specimen mounting (1) is fixed on the interior worktable (14) in erosion chamber (10); feeding hopper (3) is fixed on the spray gun (4); spray gun (4) is fixed on the backing plate (15); backing plate (15) is installed on the worktable (14); removable specimen mounting (1) is arranged on the front of the nozzle (2) of spray gun (4), and spray gun (4) connects reduction valve (5) successively by tracheae (12); solenoid valve (6) and gas-holder (11).
2. a kind of pressurized air stream solid particle erosion device of estimating the hard coat anti-erosion property according to claim 1, it is characterized in that, the length of the tracheae (12) between reduction valve (5) and the spray gun (4) can not be greater than 2 meters, spray tip (2) center and removable specimen mounting (1) are centered close on the straight line, and the spray angle of the nozzle (2) of spray gun (4) is 45 °.
CN201020150799XU 2010-04-07 2010-04-07 Air-flow washout apparatus using solid particles Expired - Lifetime CN201666866U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201020150799XU CN201666866U (en) 2010-04-07 2010-04-07 Air-flow washout apparatus using solid particles

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201020150799XU CN201666866U (en) 2010-04-07 2010-04-07 Air-flow washout apparatus using solid particles

Publications (1)

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CN201666866U true CN201666866U (en) 2010-12-08

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Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102830055A (en) * 2011-06-17 2012-12-19 三一电气有限责任公司 Detection method and detection apparatus for wind and sand resistance of paint used in fan blades
CN103063534A (en) * 2013-01-10 2013-04-24 湘潭大学 Testing device for simulation and real-time detection of erosion of thermal barrier coatings of turbine blades
CN103063563A (en) * 2013-01-10 2013-04-24 湘潭大学 Testing device for simulation and real-time detection of high-temperature deposition corrosion of thermal barrier coatings
CN103091239A (en) * 2013-01-10 2013-05-08 湘潭大学 Tester for simulation and real-time test of gaseous corrosion failure of thermal barrier coating
CN103954518A (en) * 2014-03-21 2014-07-30 营口中通控制设备制造有限公司 Material erosion testing machine
CN106002642A (en) * 2016-07-14 2016-10-12 长春工业大学 Post-processing shot blasting device for 3D printed part and working method of post-processing shot blasting device
CN106323851A (en) * 2016-08-18 2017-01-11 东方电气集团东方汽轮机有限公司 Testing system for material erosion resistance
CN107228806A (en) * 2017-07-06 2017-10-03 广西大学 A kind of experimental provision for being used to simulate high-temperature molten salt erosion-corrosion environment
CN109187251A (en) * 2018-10-17 2019-01-11 宁波市产品质量监督检验研究院 A kind of visualization gas particle erosion wear chamber

Cited By (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102830055A (en) * 2011-06-17 2012-12-19 三一电气有限责任公司 Detection method and detection apparatus for wind and sand resistance of paint used in fan blades
CN103063534A (en) * 2013-01-10 2013-04-24 湘潭大学 Testing device for simulation and real-time detection of erosion of thermal barrier coatings of turbine blades
CN103063563A (en) * 2013-01-10 2013-04-24 湘潭大学 Testing device for simulation and real-time detection of high-temperature deposition corrosion of thermal barrier coatings
CN103091239A (en) * 2013-01-10 2013-05-08 湘潭大学 Tester for simulation and real-time test of gaseous corrosion failure of thermal barrier coating
CN103063563B (en) * 2013-01-10 2015-01-07 湘潭大学 Testing device for simulation and real-time detection of high-temperature deposition corrosion of thermal barrier coatings
CN103954518A (en) * 2014-03-21 2014-07-30 营口中通控制设备制造有限公司 Material erosion testing machine
CN106002642A (en) * 2016-07-14 2016-10-12 长春工业大学 Post-processing shot blasting device for 3D printed part and working method of post-processing shot blasting device
CN106002642B (en) * 2016-07-14 2018-07-13 长春工业大学 The post-processing shot-blast unit and its working method of 3D printing parts
CN106323851A (en) * 2016-08-18 2017-01-11 东方电气集团东方汽轮机有限公司 Testing system for material erosion resistance
CN107228806A (en) * 2017-07-06 2017-10-03 广西大学 A kind of experimental provision for being used to simulate high-temperature molten salt erosion-corrosion environment
CN109187251A (en) * 2018-10-17 2019-01-11 宁波市产品质量监督检验研究院 A kind of visualization gas particle erosion wear chamber
CN109187251B (en) * 2018-10-17 2024-03-12 宁波市产品质量监督检验研究院 Visual gas-solid erosive wear test box

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Granted publication date: 20101208