CN201665610U - Bubbler used for melting glass - Google Patents

Bubbler used for melting glass Download PDF

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Publication number
CN201665610U
CN201665610U CN 201020112188 CN201020112188U CN201665610U CN 201665610 U CN201665610 U CN 201665610U CN 201020112188 CN201020112188 CN 201020112188 CN 201020112188 U CN201020112188 U CN 201020112188U CN 201665610 U CN201665610 U CN 201665610U
Authority
CN
China
Prior art keywords
bubbler
bubbling
tracheae
glass
mouth
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN 201020112188
Other languages
Chinese (zh)
Inventor
肖凯生
胡玉良
郑浩东
张小良
包金金
刘国刚
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
BEIJING KAIWEI TAIKE ENGINEERING TECHNOLOGY CO LTD
North University of China
Original Assignee
BEIJING KAIWEI TAIKE ENGINEERING TECHNOLOGY CO LTD
North University of China
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by BEIJING KAIWEI TAIKE ENGINEERING TECHNOLOGY CO LTD, North University of China filed Critical BEIJING KAIWEI TAIKE ENGINEERING TECHNOLOGY CO LTD
Priority to CN 201020112188 priority Critical patent/CN201665610U/en
Application granted granted Critical
Publication of CN201665610U publication Critical patent/CN201665610U/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Classifications

    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B5/00Melting in furnaces; Furnaces so far as specially adapted for glass manufacture
    • C03B5/16Special features of the melting process; Auxiliary means specially adapted for glass-melting furnaces
    • C03B5/18Stirring devices; Homogenisation
    • C03B5/193Stirring devices; Homogenisation using gas, e.g. bubblers

Abstract

The utility model discloses a bubbler used for melting glass, which belongs to the field of tank furnace melting of glass production. The bubbler comprises a porous gas pipeline and a cooling pipeline for protecting the gas pipeline. Cooling can lead the bubbler to be located at any position in depth direction of molten glass, and the position can be adjusted according to different produced glass; the multi holes can reduce the cross section of a single air-pipe outlet of a bubbling port (7), and are combined with a single-way valve (or a stop valve) and a pressure-regulating valve of a gas-supplying pipeline at upper stream of a gas inlet (4) so as to prevent molten glass from flowing backwards and controlling bubble frequency and bubble diameter.

Description

The molten glass bubbler
Technical field
The utility model is a kind of porous bubbler with type of cooling, belongs to glass production tank furnace fusing field.
Background technology
Cell furnace bubbling technology is a kind of pressure fusing new technology that last century, the fifties occurred, and the development of process over half a century and constantly perfect has become one of technical measures of the indispensable pressure fusing of modern cell furnace.
In cell furnace inside, it is the tank furnace fusing and the ultimate principle of homogenizing that the flame radiation heat is passed to mobile in melting pool of admixtion and glass metal and glass metal.All pressure fusing and the technical measures that improve the glass metal quality are all in order to obtain maximum heat, to improve flowing and making the thermal convection of glass metal more reasonable and stablize and carry out of temperature of glass liquid, chilled glass liquid with admixtion.
Tank furnace bubbling technology, be to adopt one or more groups bubbler, blast gas near the bottom of the tank furnace the focus and emerge bubble, along with the rising of bubble, glass metal on every side upwards flows and forms mechanical cycles stream, and the thermal convection system of glass metal is strengthened, increased the heat absorption capacity of Watch glass liquid, promoted the heat transfer of inner each interlayer of glass metal simultaneously, the bulk temperature of glass metal is improved, the glass metal melting quality obtains basic assurance.
Bubbler is normally combined by metal, alloy or ceramic pipe and the gas circuit web member of high temperature resistant, anti-thermal shock, the water eroding and flooding of anti-the glass metal, and glass metal is inserted in its upper end, the lower end links to each other with airing system by web member.
The control methods that blast glass metal according to gas are divided into two kinds of continous way (or claiming natural style) and intermittent pulse types (or claiming accurate formula).Continous way is the gas that will the purify adjusting through excess pressure, flow, continuously sends into glass metal by the tank bottom bubbling device; And intermittent pulse type is regularly sent into glass metal by bubbler after to be the gas that will purify regulate through voltage stabilizing under program control state.
In actual applications, exist following problem to restrict the development of bubbling technology, especially the application on large tank furnace used: the one, bubbler far is shorter than the kiln age of tank furnace work-ing life.Bubbling pipe is stopped up by glass metal chemical erosion and physical abrasion or pneumatic outlet at high temperature, is difficult to change maybe can not change, and one in one group of bubbler problem occurs and causes system to scrap; The secondth, after the glass metal convection current was strengthened around the bubbling pipe, temperature of glass liquid improved at the bottom of the kiln, to refractory materials chemical erosion and physical abrasion aggravation at the bottom of the kiln, did not have the bubbler of refrigerative fixed position to cause the pond bottom structure to be damaged in advance; The 3rd is the glass of production different varieties, and the bubbling position should be adjusted reaching best effect on the depth of metal direction, and existing bubbling device is difficult to adjust and maybe can not adjusts.
Summary of the invention
The utility model molten glass is with the bubbler purpose: 1. bubbler can use the optional position in depth of metal; 2. the work-ing life of the refractory materials that prolongs bubbler and be attached thereto, and the requirement of reduction bubbler material; 3. realize the adjusting of bubble bubble diameter frequently, and have anti-blocking effect.
The utility model molten glass with the technical characterictic of bubbler is: be made up of bubbling porous gas pipeline of using and the cooling line that is used for the shielding gas pipeline; The porous gas pipeline is made up of tracheae (6) and end cap (8), and end cap (8) has bubbling mouth (7) with tracheae (6) junction; Bubbling mouth (7) is communicated with tracheae (6) by 2 above circular holes, passes end cap (8) and bloats gas; Tracheae (6) lower end is by inlet mouth (4) air feed; Cooling line is made up of outer tube (1), interior pipe (2), water inlet pipe (3) and rising pipe (5); End cap (8) is connected with outer tube (1), and tracheae (6) is connected with interior pipe (2); This bubbler can use the optional position in depth of metal.
Bubbling mouth (7) Circularhole diameter is 0.5-2.0mm; Cooling line can make water, air as heat-eliminating medium.
Inlet mouth (4) is connected with supply air line, and check valve or stopping valve are installed on the supply air line in distance inlet mouth (4) 3m, and realization bubbling frequency is regulated automatically.
Employing has cooling line bubbler structure following advantage is arranged: one is to use mode such as artificial or automatic to regulate the bubbler upper end becomes feasiblely in the position of depth of metal direction, make things convenient for the glass of different varieties to carry out the technology adjustment; The 2nd, the artificial replacing of bubbler can realize, has increased system reliability, has solved and tank furnace kiln unmatched problem in age; The 3rd, form protection to refractory materials at the bottom of the pond, increased the security of using bubbler, can not impact age kiln; The 4th, the harshness of traditional bubbler gas piping material requires just to have lowered, and can use common heat-resistance stainless steel manufacturing, and the cost of bubbler decreases.
Under the situation that significantly reduces the single hole size, the porous of gas piping has guaranteed the gas passage sectional area.Reduce pore size and strengthened the resistance that glass metal pours in down a chimney, and cooperate the use of automatic check valve or stopping valve, realize the intermittently anti-blocking effect of bubbling mode.
Description of drawings
Fig. 1 is the utility model bubbler synoptic diagram
Fig. 2 is that bubbler is arranged synoptic diagram
Fig. 3 is a bubbling mouth enlarged diagram
Reference numeral
1 outer tube, 2 interior pipes, 3 water inlet pipes, 4 inlet mouths, 5 rising pipes, 6 porous gas pipelines, 7 bubbling mouths, 8 end caps, 9 pool walls, at the bottom of 10 ponds, 11 electric check valves, 12 relief valves, 13 bubbler fixers, steel construction at the bottom of 14 ponds, 15 glass metals, 16 porous bubblers
Embodiment
400 tons of cell furnaces of one day fusing, transverse section as shown in Figure 2, pool wall (9) constitutes the rectangle tank furnace with (10) at the bottom of the pond, glass metal (15) is full of wherein, tank furnace inner width 10.3m, depth of metal 1.15m.Arrange 9 water-cooled porous bubblers (16), every bubbler is connected and fixed by fixer (13) and steel construction (14) at the bottom of the pond.When needs adjust bubbler in glass metal the degree of depth or unclamp fixer (13) when changing, keep fastening during standard state.
Water-cooled porous bubbler as shown in Figure 1, cooling line is made up of outer tube (1), interior pipe (2), water inlet pipe (3) and rising pipe (5); Material is a heat-resistance stainless steel; Outer tube (1) external diameter 42mm, interior pipe (2), water inlet pipe (3) and rising pipe (5) external diameter 27mm, water inlet pipe (3) supplies water, rising pipe (5) water outlet.Water coolant adopts cyclic softening water, and hydraulic pressure is greater than 0.2Mpa; Every bubbler water consumption 50l/h.
The porous gas pipeline is made up of tracheae (6) and end cap (8), and material is a heat-resistance stainless steel.End cap (8) has bubbling mouth (7) with tracheae (6) junction, and Fig. 3 is the enlarged diagram of bubbling mouth (7).The thickness of end cap (8) is 8mm, and the external diameter of tracheae (6) is 8mm; Bubbling mouth (7) is communicated with tracheae (6) by 5 circular holes, passes end cap (8) and bloats gas; The diameter in hole is 0.9mm; Tracheae (6) lower end is by inlet mouth (4) air feed.
End cap (8) is connected with outer tube (1), and tracheae (6) is connected with interior pipe (2), forms independently gas passage and water cooling pipeline.Under the protection of water cooling pipeline, bubbling mouth (7) is installed to apart from the position of high temp glass liquid surface 450mm.
Inlet mouth (4) is connected with supply air line, as shown in Figure 2.Source of the gas is the purifying and pressure stabilizing source of the gas, and pressure is greater than 0.25Mpa; On the supply air line in distance inlet mouth (4) 3m electric check valve (11) is installed; The air supply manifold installs relief valve (12).
Relief valve (12) is controlled by program automatically with electric check valve (11), can set 4~60/minute of bubbling frequencies, the size 150~600mm of bubble diameter.

Claims (4)

1. a molten glass bubbler is characterized in that: be made up of bubbling porous gas pipeline of using and the cooling line that is used for the shielding gas pipeline; The porous gas pipeline is made up of tracheae (6) and end cap (8), and end cap (8) has bubbling mouth (7) with tracheae (6) junction; Bubbling mouth (7) is communicated with tracheae (6) by 2 above circular holes, passes end cap (8) and bloats gas; Tracheae (6) lower end is by inlet mouth (4) air feed; Cooling line is made up of outer tube (1), interior pipe (2), water inlet pipe (3) and rising pipe (5); End cap (8) is connected with outer tube (1), and tracheae (6) is connected with interior pipe (2); This bubbler can use the optional position in depth of metal.
2. bubbler according to claim 1 is characterized in that: described bubbling mouth (7) Circularhole diameter is 0.5-2.0mm.
3. bubbler according to claim 1 is characterized in that: described cooling line can make water, air as heat-eliminating medium.
4. bubbler according to claim 1 is characterized in that: described inlet mouth (4) is connected with supply air line, and check valve or stopping valve are installed on the supply air line in distance inlet mouth (4) 3m, and realization bubbling frequency is regulated automatically.
CN 201020112188 2010-02-11 2010-02-11 Bubbler used for melting glass Expired - Fee Related CN201665610U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 201020112188 CN201665610U (en) 2010-02-11 2010-02-11 Bubbler used for melting glass

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN 201020112188 CN201665610U (en) 2010-02-11 2010-02-11 Bubbler used for melting glass

Publications (1)

Publication Number Publication Date
CN201665610U true CN201665610U (en) 2010-12-08

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103663926A (en) * 2013-10-25 2014-03-26 中国科学院上海光学精密机械研究所 Cylindrical ceramic bubbling tube for glass kiln
CN109205995A (en) * 2018-11-30 2019-01-15 中建材蚌埠玻璃工业设计研究院有限公司 A kind of bubbling device for electronical display glass platinum channel
CN111579718A (en) * 2020-05-07 2020-08-25 西安电子科技大学 Automatic dynamic testing device for gas sensitivity characteristics

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103663926A (en) * 2013-10-25 2014-03-26 中国科学院上海光学精密机械研究所 Cylindrical ceramic bubbling tube for glass kiln
CN103663926B (en) * 2013-10-25 2015-09-16 中国科学院上海光学精密机械研究所 Glass furnace cylindrical ceramic bubbling pipe
CN109205995A (en) * 2018-11-30 2019-01-15 中建材蚌埠玻璃工业设计研究院有限公司 A kind of bubbling device for electronical display glass platinum channel
CN111579718A (en) * 2020-05-07 2020-08-25 西安电子科技大学 Automatic dynamic testing device for gas sensitivity characteristics
CN111579718B (en) * 2020-05-07 2022-04-29 西安电子科技大学 Automatic dynamic testing device for gas sensitivity characteristics

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C14 Grant of patent or utility model
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20101208

Termination date: 20150211

EXPY Termination of patent right or utility model