CN201664589U

CN201664589U - High-efficiency dispersing emulsification machine

Info

Publication number: CN201664589U
Application number: CN2010201427711U
Authority: CN
Inventors: 陶裕兴; 陶淘
Original assignee: Individual
Current assignee: Individual
Priority date: 2010-03-26
Filing date: 2010-03-26
Publication date: 2010-12-08
Anticipated expiration: 2020-03-26

Abstract

The utility model relates to a high-efficiency dispersing emulsification machine comprising a base, a motor, a shaft coupling, a mainshaft and an emulsification machine head, wherein the emulsification machine head comprises a rotating mill and a fixed mill which are embedded with each other; the rotating mill is fixed on the mainshaft; the fixed mill is fixed at the internal side of a casing; a material absorbing fan blade I is fixed on the mainshaft at the internal side of the rotating mill; a material absorbing blade II is fixed on the end surface of the mainshaft at the external side of the fixed mill; the high-efficiency dispersing emulsification machine is characterized in that a mixing area is formed between the fixed mill and the casing along the direction of the mainshaft; multiple groups of mixing rollers which are formed along the circumferential direction of the mainshaft is fixed on the mainshaft between the material absorbing fan blade I and the material absorbing fan blade II; the mixing rollers and the absorbing fan blade II are arranged in the mixing area; the internal side of the rotating mill is fixed with a rack rotor; the internal side of the fixed mill is fixed with a rack stator that is embedded with the rack rotor; and inverted or staggered toothed patterns are arranged between the rotating mill and the casing. The high-efficiency dispersing emulsification machine has the mixed homogenization effect, smashing and grinding performance and diversified dispersing emulsification function.

Description

High-efficiency dispersion emulsifying machine

Technical field

The utility model relates to a kind of high-efficiency dispersion emulsifying machine, especially has the effect of mixing homogeneous, pulverizes the performance of grinding, and the high-efficiency dispersion emulsifying machine of the dispersion and emulsion function of powerful and diversification is arranged again.

Background technology

In the prior art, the conventional emulsification machine can not play good emulsification, can only reach to mix the effect that stirs, and the conventional emulsification machine can not change arbitrarily medium, particle, the viscosity of material, has certain limitation.The deficiency of conventional emulsification machine becomes the industry urgent problem.

The utility model content

The purpose of this utility model provides a kind of effect of mixing homogeneous that has, and pulverizes the performance of grinding, and the high-efficiency dispersion emulsifying machine of the dispersion and emulsion function of powerful and diversification is arranged again.

The technical solution of the utility model is:

High-efficiency dispersion emulsifying machine, comprise base, motor, shaft coupling and emulsification head, described motor is arranged on the end of base, described main shaft is connected by the output shaft of bearing block with shaft coupling axle and motor, described emulsification head side has charging aperture, described mulser crown portion is provided with discharging opening by the bearing block side, described emulsification head comprises the chimeric He Dingmo that goes round and round a millstone mutually, described going round and round a millstone is fixed on the main shaft, described fixed mill is fixed on the casing inboard, be fixed with suction fan blade I on the described inboard main shaft of going round and round a millstone, be fixed with suction fan blade II on the main shaft end face in the described fixed mill outside, form the mixed zone along major axes orientation between described fixed mill and the casing, be fixed with the mixing rod that many groups are provided with along the main shaft circumference on the main shaft between described suction fan blade I and the suction fan blade II, described mixing rod and suction fan blade II place in the mixed zone; The described inboard of going round and round a millstone is fixed with the tooth bar rotor, and described fixed mill is inboard to be fixed with and the mutual chimeric tooth bar stator of tooth bar rotor; Described go round and round a millstone with casing between be provided with opposite or interlaced groove.

What the outside, described mixed zone was provided with ring-type can be along the adjustment disk of major axes orientation adjustable range, and described adjustment disk upper edge circumference evenly is fixed with four regulating rods, and described adjustment disk passes casing by fixed bar fixedlys connected with grinding surely.

All be equipped with a plurality of shearing perforations on suction fan blade I and the suction fan blade II.

The utility model has the advantages that: have the effect of mixing homogeneous, pulverize the performance of grinding, have powerful again and dispersion and emulsion function diversification, can also be according to the different medium of material, different particle, different viscosity and different manufacturing technique requirent production.

Description of drawings

Fig. 1 is a structural representation of the present utility model.

Fig. 2 is the utility model partial structurtes schematic diagrames.

Wherein: 1, base, 2, motor, 3, shaft coupling, 4, bearing block, 5, shaft coupling axle, 6, output shaft, 7, charging aperture, 8, discharging opening, 9, go round and round a millstone 10, fixed mill, 11, main shaft, 12, suction fan blade I, 13, mixed zone, 14, mix rod, 15, the tooth bar rotor, 16, the tooth bar stator, 17, groove, 18, adjustment disk, 19, regulating rod, 20, fixed bar, 21, shearing perforation, 23, casing, 24, suction fan blade II.

The specific embodiment

Embodiment 1

As depicted in figs. 1 and 2, high-efficiency dispersion emulsifying machine of the present utility model, comprise base 1, motor 2, shaft coupling 3, main shaft 11 and emulsification head, motor 2 is arranged on the end of base 1, main shaft 11 is connected by the output shaft 6 of bearing block 4 with shaft coupling axle 5 and motor 2, emulsification head side has charging aperture 7, mulser crown portion is provided with discharging opening 8 by bearing block 4 sides, the emulsification head comprises mutually chimeric goes round and round a millstone 9 and grind 10 surely, go round and round a millstone and 9 be fixed on the main shaft 11, surely grind 10 and be fixed on casing 23 inboards, go round and round a millstone and be fixed with suction fan blade I12 on the main shaft 11 of 9 inboards, surely grind on main shaft 11 end faces in 10 outsides and be fixed with suction fan blade II24, surely grind 10 and casing 23 between form mixed zone 13 along main shaft 11 directions, be fixed with the mixing rod 14 that many groups are provided with along main shaft 11 circumference on the main shaft 11 between suction fan blade I12 and the suction fan blade II24, mix rod 14 and suction fan blade II24 and place in the mixed zone 13; 9 inboards of going round and round a millstone are fixed with tooth bar rotor 15, grind 10 inboards surely and are fixed with and tooth bar rotor 15 mutual chimeric tooth bar stators 16; Go round and round a millstone 9 with casing 23 between be provided with opposite or interlaced groove 17.

Embodiment 2

Preferred as embodiment 1, as shown in Figure 1, what 13 outsides, mixed zone were provided with ring-type can be along the adjustment disk 18 of main shaft 11 direction adjustable ranges, and adjustment disk 18 upper edge circumference evenly are fixed with four regulating rods 19, and adjustment disk 18 passes casing 23 and grinds 10 surely and fixedly connected by fixed bar 20.This structure can make operating personnel according to different materials to go round and round a millstone 9 and the gap of grinding surely between 10 regulate, the more little grinding effect in gap is good more.Other structures are with embodiment 1.

Embodiment 3

Further preferred as embodiment 1 or 2 all is equipped with a plurality of shearing perforations 21 on suction fan blade I12 and the suction fan blade II24.This structure can feeding can disperse to shear material again.Other structures are with embodiment 1 or 2.

Operation of the present utility model is:

When material enters in the mixed zone 13 of emulsification head from charging aperture 7, suction fan blade II24 in the mixed zone 13 and 14 pairs of materials of mixing rod tentatively mix to be sheared and the high-speed stirred mixing, thereby will glue, shape materials such as caking, powder ball carry out reaching after multi-level extruding, collision, fragmentation, the mixing abundant mixing, evenly, reduce viscosity, next step dispersion and emulsion has been played great role, because suction fan blade II24 is equipped with a plurality of Different Rule shearing perforations 21, thereby can feeding can disperse to shear material again.

After entering the fluid shear chamber of forming by tooth bar rotor 15 and tooth bar stator 16 when the thing grain, because the powerful energy that high-speed line speed that tooth bar rotor 15 is produced and mechanical high-frequency effects are brought, make that material is subjected to strong fluid power shearing, crush and grind, dropping liquid friction in narrow tooth bar rotor 15 and tooth bar stator 16 gaps, bump is torn with diversification comprehensive function such as turbulent flow under, with particles such as the immiscible solid phase of material, liquid phase, gas phase rapidly dissolving and be distributed to each tooth bar equably among shear grinding.But because width, the size of angle and a variety of causes such as distance of tooth bar of teeth groove, make many dispersion particles and insoluble drop become fish that has escape the net, at the dispersion particle and the insoluble drop that do not disperse as yet in fluid, must adopt has the epistasis of getting over to go on foot structure down to finish.

Because what 13 outsides, mixed zone were provided with ring-type can be along the adjustment disk 18 of main shaft 11 direction adjustable ranges, adjustment disk 18 upper edge circumference evenly are fixed with four regulating rods 19, adjustment disk 18 passes casing 23 and grinds 10 surely and fixedly connected by fixed bar 20, surely grind 10 gap adjustment that can carry out at any time when operation and go round and round a millstone between 9, the more little effect in gap is good more.The material small particles reenter again more accurate, narrower, more advanced multi-level concavo-convex labyrinth Chinese style by grind surely 10 and 9 crushed zones of forming of going round and round a millstone in carry out dispersion grinding, and the high frequency friction, concuss and the turbulent flow that form when bearing concavo-convex mill several thousand blades and running up relatively, involve ultrasonic wave thereby produce powerful going out, make that the drop strand constantly deforms, elongates, tears, fragmentation.Since roll flute concavo-convex clearly demarcated, Cong Heng staggered, thereby make material make uninterrupted direction, angle, flow and the flow velocity of changing in the process of curve high-speed motion.Under the effect of hydrodynamics and mechanical effect material dispersed mutually particle and insoluble drop uninterruptedly bear deeper shearing, grinding, fragmentation, tear, make the broken rapidly dissolving of small liquid particle in the fluid.

Since go round and round a millstone 9 with casing 23 between be provided with opposite or interlaced groove 17, form the microemulsified district, material changes angle and direction again rapidly and enters the microemulsified district in highdensity plywood concussion, the I of dispersion and emulsion refinement degree reaches 0.3 μ m, and material flows out from discharging opening 8 at last.

The utlity model has following advantage:

1, has powerful mixing homogeneous ability and more strong pulverizing grinding function and advanced dispersion and emulsion technology.

2, all parts of head all adopt stainless steel forging fine finishining to form, absolutely not foundry goods.

3, motor adopts Siemens's motor to guarantee the no quality problems of normal phase use.

4, the quiet design of this equipment, friction, nothing is made an uproar silent, and dynamic balancing is effective, and is convenient by dress.

5, housing and turn to that the material such as optional 304 316L of stator 2205 2Cr13 40cr can be carried out the nitriding processing or carburized tungsten is processed strengthens the hardness on surface, reaches anticorrosive anti-wear.

6, the gap can be regulated, and adjustable range is 0.01～10mm.

7, adopt the high temperature resistant two-sided alloy sealing of mechanical water-cooled, there have cooling fluid to overflow idle running to be out of question.

8, each structure of equipment is that the viscosity according to material, the content of particle, the requirement of emulsification are made to measure.

Claims

1. high-efficiency dispersion emulsifying machine, comprise base, motor, shaft coupling, main shaft and emulsification head, described motor is arranged on the end of base, described main shaft is connected by the output shaft of bearing block with shaft coupling axle and motor, described emulsification head side has charging aperture, described mulser crown portion is provided with discharging opening by the bearing block side, described emulsification head comprises the chimeric He Dingmo that goes round and round a millstone mutually, described going round and round a millstone is fixed on the main shaft, described fixed mill is fixed on the casing inboard, be fixed with suction fan blade I on the described inboard main shaft of going round and round a millstone, be fixed with suction fan blade II on the main shaft end face in the described fixed mill outside, it is characterized in that forming the mixed zone along major axes orientation between described fixed mill and the casing, be fixed with the mixing rod that many groups are provided with along the main shaft circumference on the main shaft between described suction fan blade I and the suction fan blade II, described mixing rod and suction fan blade II place in the mixed zone; The described inboard of going round and round a millstone is fixed with the tooth bar rotor, and described fixed mill is inboard to be fixed with and the mutual chimeric tooth bar stator of tooth bar rotor; Described go round and round a millstone with casing between be provided with opposite or interlaced groove.

2. high-efficiency dispersion emulsifying machine according to claim 1, what it is characterized in that the outside, described mixed zone is provided with ring-type can be along the adjustment disk of major axes orientation adjustable range, described adjustment disk upper edge circumference evenly is fixed with four regulating rods, and described adjustment disk passes casing by fixed bar fixedlys connected with grinding surely.

3. high-efficiency dispersion emulsifying machine according to claim 1 is characterized in that all being equipped with a plurality of shearing perforations on suction fan blade I and the suction fan blade II.