CN201653737U - Automatic sampling system - Google Patents

Automatic sampling system Download PDF

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Publication number
CN201653737U
CN201653737U CN201020150823XU CN201020150823U CN201653737U CN 201653737 U CN201653737 U CN 201653737U CN 201020150823X U CN201020150823X U CN 201020150823XU CN 201020150823 U CN201020150823 U CN 201020150823U CN 201653737 U CN201653737 U CN 201653737U
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China
Prior art keywords
sampling
automatic
batcher
sample
self
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Expired - Fee Related
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CN201020150823XU
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Chinese (zh)
Inventor
杨鑫
杨明友
周申燕
李淑跃
王雪梅
高超
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SINOMA EQUIPMENT&ENGINEERING CORP Ltd
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SINOMA EQUIPMENT&ENGINEERING CORP Ltd
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Priority to CN201020150823XU priority Critical patent/CN201653737U/en
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Publication of CN201653737U publication Critical patent/CN201653737U/en
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Abstract

The utility model discloses an automatic sampling system, comprising a sampling device, a control box, an automatic feeding box, an automatic collection and distribution box and a robot, wherein the sampling device samples from a laying-off pipeline and connected with the automatic feeding box; the automatic feeding box is connected with the automatic collection and distribution box; the robot is arranged at one side of the automatic collection and proportion box for automatically feeding the sample proportioned by the automatic collection and proportion box to an experiment platform; the control box in linkage control with the sampling device. The control box controls the sampling device to automatically sample and automatic collection and proportion is realized by the automatic feeding box and the automatic collection and proportion box and the automatic feeding is realized by the robot. Thus the collection, proportion and feeding of the sample can be completely automatically controlled and the sample amount is effectively controlled and the material is automatically collected to prevent the human error and ensure accurate sampling; the sample has high accuracy and strong representativeness and directs the production and meanwhile the sampling personnel is not in need to save the labor cost.

Description

A kind of automatic sampling system
Technical field
The utility model relates to a kind of material sampling equipment, particularly a kind of automatic sampling system.
Background technology
In the production run of cement mill, often to analyze from production line a part of finished product of collection or semi-manufacture, with continuous adjustment production technology, improve the quality of products.The sampling method of prior art has two kinds usually, and a kind of this can cause artificial instantaneous sample representative poor in order manually to gather on production line, causes the problem of personal error; Another kind be automatically the sampling back by sample collector's hand sampling analysis in the sampling box.These two kinds of methods all can cause sampling inaccurate, do not have representativeness, can not instruct a series of problems such as production.
The utility model content
At the above-mentioned deficiency of prior art, the utility model provides a kind of automatic sampling system, the sample accuracy height of its taking-up, representative strong, can instruct production, save labour turnover.
For solving the problems of the technologies described above, the technical scheme that the utility model adopted is:
A kind of automatic sampling system comprises sampling apparatus, control box, self-feeding case, collects batcher and robot automatically, wherein,
Described sampling apparatus is used for sampling from the blanking pipeline, and it is connected with described self-feeding case;
Described self-feeding case is connected with described automatic collection batcher;
Described robot is positioned at described automatic collection batcher one side, and the sample that is used for automatically described automatic collection batcher being made into is sent to experiment porch;
Described control box and the chain control of described sampling apparatus.
As the optimization to technique scheme, described sampling apparatus comprises sampling mechanism, and the sampling end of described sampling mechanism inserts in the described blanking pipeline, and the sample outlet end of described sampling mechanism is connected with described self-feeding case;
Described control box and the chain control of described sampling mechanism.
As the optimization to technique scheme, described sampling apparatus comprises drive unit, spiral reamer, mixer, feed back connecting pipe and sampling mechanism, wherein,
Described drive unit and mixer are separately positioned on the two ends of described blanking pipeline, and described drive unit is connected with described spiral reamer;
Described spiral reamer is arranged on the inside of described blanking pipeline, and described spiral reamer can pass described blanking pipeline and stretch in the described mixer;
The discharging opening of described mixer links to each other with described blanking pipeline by described feed back connecting pipe;
The sampling end of described sampling mechanism inserts in the described feed back connecting pipe, and the sample outlet end of described sampling mechanism is connected with described self-feeding case;
Described drive unit, sampling mechanism and the chain control of described control box.
As the optimization to technique scheme, described sampling apparatus also comprises cylinder, and described cylinder is arranged between described mixer and the blanking pipeline, the chain control of described cylinder and controller.
As the optimization to technique scheme, described drive unit comprises motor and shaft coupling, and described motor is connected with described spiral reamer by described shaft coupling.
As the optimization to technique scheme, described automatic collection batcher comprises Material collecting box for harvesting, batcher and sample cup, and described Material collecting box for harvesting is positioned at the top of described automatic collection batcher, and described batcher and sample cup are positioned at the bottom of described automatic collection batcher.
As optimization to technique scheme, described self-feeding case is provided with pan feeding flexible pipe and delivery hose, described self-feeding case is connected with described sampling mechanism by described pan feeding flexible pipe, and described automatic collection batcher is connected with described self-feeding case by described delivery hose.
The automatic sampling system that the utility model proposes is realized automatic sampling by control box control sampling apparatus, and realizes that by self-feeding case and automatic collection batcher the collection sample is joined sample automatically, again by robot realization automatic sample conveying.Therefore, automatic sampling system of the present utility model can be from sampling the collection sample, joining sample, sample presentation and all realize control automatically, can control effectively to sampling amount like this, automatically collection material is avoided personal error, guarantee that sampling accurately, the sample accuracy height that takes out, representative strong, can instruct production, no longer need sampling personnel sampling simultaneously, saved cost of labor.
Description of drawings
Below in conjunction with accompanying drawing the utility model is described in further detail.
Fig. 1 is the structural representation of automatic sampling system of the present utility model.
Among the figure: 1-drive unit, 1a-motor, 1b-shaft coupling, the 1c-bearing, 2-spiral reamer, 3-mixer, the 4-cylinder, 5-sampling mechanism, 6-sampling apparatus, the 7-control box, 8-self-feeding case, 9-delivery hose, 10-collects batcher automatically, 11-blanking pipeline, 12-feed back connecting pipe, 13-pan feeding flexible pipe, 14-robot, 15-experiment porch.
Embodiment
As shown in Figure 1, automatic sampling system of the present utility model comprises sampling apparatus 6, control box 7, self-feeding case 8, collects batcher 10 and robot 14 automatically, wherein,
Sampling apparatus 6 is used for from 11 samplings of blanking pipeline, and it is connected with self-feeding case 8; Self-feeding case 8 is connected with automatic collection batcher 10; Because of the more reference mark that distributed, scene, cement mill, thus control box 7 and sampling apparatus 6 chain controls and with all chain control in each reference mark.
6 operations of control box 7 may command sampling apparatuses are sampled and sampling quantity are control effectively thereby can control automatically.Material is after the sampling apparatus sampling, and the sample of being gathered enters self-feeding case 8, and self-feeding case 8 arrives sample delivery collection batcher 10 automatically again, thereby realizes joining automatically sample collection sample.Robot 14 is positioned at automatic collection batcher one side, and robot 14 is sent to the sample of being gathered experiment porch 15 (referring to dot-and-dash line part among the figure) automatically according to its rotating range.
The automatic sampling system that the utility model proposes is realized automatic sampling by control box control sampling apparatus, and realizes that by self-feeding case and automatic collection batcher the collection sample is joined sample automatically, again by robot realization automatic sample conveying.Therefore, automatic sampling system of the present utility model can be from sampling the collection sample, joining sample, sample presentation and all realize control automatically, can control effectively to sampling amount like this, automatically collection material is avoided personal error, guarantee that sampling accurately, the sample accuracy height that takes out, representative strong, can instruct production, no longer need sampling personnel sampling simultaneously, saved cost of labor.
In Fig. 1, for conserve space and production cost, self-feeding case 8 and control box 7 have adopted integrative-structure.
The sampling apparatus of automatic sampling system of the present utility model can have following two kinds of embodiments:
First kind of embodiment (not shown):
The sampling apparatus of the automatic sampling system of present embodiment includes only sampling mechanism, and the sampling end of sampling mechanism inserts in the described blanking pipeline, and the sample outlet end of described sampling mechanism is connected with the self-feeding case; The chain control of control box and sampling mechanism.The operation of control box control sampling mechanism.Material is after the sampling apparatus sampling, and the sample of being gathered enters the self-feeding case, and the self-feeding case arrives sample delivery collection batcher automatically again.
Second kind of embodiment:
As shown in Figure 1, the sampling apparatus 6 of the automatic sampling system of present embodiment comprises drive unit 1, spiral reamer 2, mixer 3, feed back connecting pipe 12 and sampling mechanism 5, wherein, drive unit 1 and mixer 3 are separately positioned on the two ends of blanking pipeline 11, and drive unit 1 is connected with spiral reamer 2; Spiral reamer 2 is arranged on the inside of blanking pipeline 11, and spiral reamer 2 can pass blanking pipeline 11 and stretch in the described mixer 3; The discharging opening of mixer 3 links to each other with blanking pipeline 11 by feed back connecting pipe 12; The sampling end of sampling mechanism 5 inserts in the feed back connecting pipe 12, and the sample outlet end of sampling mechanism 5 is connected with self-feeding case 8; Drive unit 1, sampling mechanism 5 and control box 7 chain controls.Sampling mechanism 5 is connected with self-feeding case 8, and self-feeding case 8 is connected with automatic collection batcher 10.
During work, spiral reamer 2 drives by drive unit 1, and collection material is sent into mixer 3 from blanking pipeline 11.Fall through feed back connecting pipe 12 after material in the mixer 3 fully mixes, by sampling mechanism 5 collected specimens that are positioned at its underpart, rest materials is by the action of gravity blanking pipeline 11 that falls back.The sample of being gathered by sampling mechanism 5 enters self-feeding case 8, and sends into automatic collection batcher 10.Sample automatically is being sent to sample cup experiment porch (in figure dot-and-dash line part) by robot 14 according to its rotating range through the back that gathers materials, prepares burden in the collection batcher 10 automatically.Automatic sampling system of the present utility model all adopts control automatically from sampling the collection sample, can control effectively to sampling amount like this, automatically collection material is avoided personal error, guarantee that sampling accurately, and can join sample collection sample automatically, and mixer can make material fully mix, and makes the sample representativeness of being gathered strong.Therefore the sample accuracy height that automatic sampling system of the present utility model takes out, representative strong, can instruct production.
Preferably, sampling apparatus 6 also comprises cylinder 4, and cylinder 4 is arranged between described mixer 3 and the blanking pipeline 11, and control box 7 comes mixer 3 is carried out open and close controlling by solenoid control cylinder 4, thereby control sampling mechanism 5 is carried out sample collecting.
Drive unit 1 can comprise motor 1a and shaft coupling 1b, and motor 1a is connected with spiral reamer 2 by shaft coupling 1a, thereby drives spiral reamer 2.
Automatically join sample collection sample for better realization, preferably, collect batcher 10 automatically and comprise Material collecting box for harvesting, batcher and sample cup, Material collecting box for harvesting is positioned at the top of automatic collection batcher 10, and batcher and sample cup are positioned at the bottom of automatic collection batcher 10.Robot 15 is positioned at automatic collection batcher one side, and automatically sample cup is sent to experiment porch according to its rotating range.
In order better to carry sample, preferably, can be provided with pan feeding flexible pipe 13 and delivery hose 9 on the self-feeding case 8, self-feeding case 8 is connected with sampling mechanism 5 by pan feeding flexible pipe 13, collects batcher 10 automatically and links to each other with self-feeding case 8 by delivery hose 9.The sample that sampling mechanism 5 is gathered enters self-feeding case 8 through pan feeding flexible pipe 13, and sends into automatic collection batcher 10 through delivery hose 9.
Though; the utility model is clearly demonstrated by above embodiment and accompanying drawing thereof; yet under the situation that does not deviate from the utility model spirit and essence thereof; the person of ordinary skill in the field should make various corresponding changes according to the utility model, but these corresponding changes all should belong to protection domain of the present utility model.

Claims (7)

1. an automatic sampling system is characterized in that, comprise sampling apparatus, control box, self-feeding case, collect batcher and robot automatically, wherein,
Described sampling apparatus is used for sampling from the blanking pipeline, and it is connected with described self-feeding case;
Described self-feeding case is connected with described automatic collection batcher;
Described robot is positioned at described automatic collection batcher one side, and the sample that is used for automatically described automatic collection batcher being made into is sent to experiment porch;
Described control box and the chain control of described sampling apparatus.
2. automatic sampling system according to claim 1 is characterized in that,
Described sampling apparatus comprises sampling mechanism, and the sampling end of described sampling mechanism inserts in the described blanking pipeline, and the sample outlet end of described sampling mechanism is connected with described self-feeding case;
Described control box and the chain control of described sampling mechanism.
3. automatic sampling system according to claim 1 is characterized in that, described sampling apparatus comprises drive unit, spiral reamer, mixer, feed back connecting pipe and sampling mechanism, wherein,
Described drive unit and mixer are separately positioned on the two ends of described blanking pipeline, and described drive unit is connected with described spiral reamer;
Described spiral reamer is arranged on the inside of described blanking pipeline, and described spiral reamer can pass described blanking pipeline and stretch in the described mixer;
The discharging opening of described mixer links to each other with described blanking pipeline by described feed back connecting pipe;
The sampling end of described sampling mechanism inserts in the described feed back connecting pipe, and the sample outlet end of described sampling mechanism is connected with described self-feeding case;
Described drive unit, sampling mechanism and the chain control of described control box.
4. automatic sampling system according to claim 3 is characterized in that described sampling apparatus also comprises cylinder, and described cylinder is arranged between described mixer and the blanking pipeline, the chain control of described cylinder and controller.
5. automatic sampling system according to claim 4 is characterized in that described drive unit comprises motor and shaft coupling, and described motor is connected with described spiral reamer by described shaft coupling.
6. automatic sampling system according to claim 5, it is characterized in that, described automatic collection batcher comprises Material collecting box for harvesting, batcher and sample cup, and described Material collecting box for harvesting is positioned at the top of described automatic collection batcher, and described batcher and sample cup are positioned at the bottom of described automatic collection batcher.
7. automatic sampling system according to claim 6, it is characterized in that, described self-feeding case is provided with pan feeding flexible pipe and delivery hose, described self-feeding case is connected with described sampling mechanism by described pan feeding flexible pipe, and described automatic collection batcher is connected with described self-feeding case by described delivery hose.
CN201020150823XU 2010-04-01 2010-04-01 Automatic sampling system Expired - Fee Related CN201653737U (en)

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Application Number Priority Date Filing Date Title
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103364229A (en) * 2012-04-10 2013-10-23 湖北中孚化工集团有限公司 Automatic sampling system
CN110308291A (en) * 2018-06-26 2019-10-08 沈阳阿尔洛科技有限公司 Cement quality intelligent control laboratory

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103364229A (en) * 2012-04-10 2013-10-23 湖北中孚化工集团有限公司 Automatic sampling system
CN110308291A (en) * 2018-06-26 2019-10-08 沈阳阿尔洛科技有限公司 Cement quality intelligent control laboratory

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Granted publication date: 20101124

Termination date: 20140401