A kind of tape handler that is used for the online winding of inkle loom
Technical field
The utility model relates to the woven technical field of weaving, relates in particular to the belt that inkle loom can be woven and directly is wound on a kind of tape handler that is used for the online winding of inkle loom on the core.
Background technology
The belt that weaves of inkle loom all is by preceding take-up or back take-up belt to be loaded on to contain in the band tube generally speaking, its later process of belt after weaving is dyeing, dye according to different user's requests and to make various color, because the belt after weaving can produce the folding of belt and twine in the process of containing the band tube of packing into, make the later process dyeing quality can not get guaranteeing, can produce aberration or piebald with a collection of belt, have a strong impact on dyeing quality, even generation is scrapped.In view of above-mentioned factor, imagination is developed a kind of online tape handler that carries out winding of inkle loom that can be used for, and the belt that inkle loom is woven directly fitly is wound on the core, again with uniform sequential the unclamping of belt, guarantees dyeing quality when needing dyeing.All the belt of containing in tube or in the case can only be wound on the core one by one and drop into the tape handler of selling and using in the market, do not reach the function of above-mentioned online tape handler, so a kind of tape handler research and development and industrialization that can be used for the online winding of inkle loom has been extremely urgent.
Summary of the invention
Technical problem to be solved in the utility model is at the prior art present situation, a kind of tape handler that is used for the online winding of inkle loom is provided, has the advantage that the winding degree of tightness can arbitrarily be controlled and winding even, neatly also can carry out online winding simultaneously to the inkle loom of many configurations.
The technical scheme that is adopted that solves the problems of the technologies described above of the present utility model is: a kind of tape handler that is used for the online winding of inkle loom, comprise frame and the motor that places frame top, described motor is fitted with motor sprocket, the motor sprocket chain drive is installed in the winding transmission device of moving tube core rotation winding of frame upper erengy band and power conveying, described frame rear portion is provided with and can drives many institute's roll of tape lay uniform movable stand device on tube core length direction, the rear portion of described movable stand device is provided with the tape holder device excessively that can import belt on the inkle loom, and central rack also is equipped with the side plate that extends back and supports, lower encioser and be used to regulate the pressing sprocket assembly of chain tension.
The technical measures of taking also comprise:
Above-mentioned winding transmission device comprises at least two rotating shafts that cross frame and can rotate therein, be equipped with and receive the chain-drive duplicate sprocket being positioned at that wherein side tight fit partly of frame on the described rotating shaft, and at least wherein have on the rotating shaft and the simply connected sprocket wheel is installed in the opposite side tight fit that is positioned at that part of frame, the part that described rotating shaft extends the frame both sides is separately installed with inner end cap, outer end cap, stage clip and the round nut combination that is used to pin a core, and described rotating shaft drives the tube core and does the circular motion winding.
Above-mentioned movable stand device comprises movable stand and can supply the rail bed of movable stand side-to-side movement thereon by what track connecting plate, sole-plate, track strip were formed; The top of described movable stand is equipped with flap frame and the flap bar that the flap shaft bar supports, its underpart is equipped with the roller set of being made up of bearing pin, bearing pin, bearing that makes things convenient for its motion, described movable stand crosses the hollow pipe that supports by the hollow pipe gripper shoe, be set with big back-up ring on the hollow pipe, its two ends are fitted with little back-up ring.Described track connecting plate is fixedly connected with above-mentioned frame, and described movable stand is fitted with the commutator that drives its side-to-side movement on the length direction of tube core.
Above-mentioned tape holder device excessively comprised tape holder and the slide rail that fuses with the mistake tape holder, cross the tape holder top and be connected with band bar side slat, described mistake is with the directive wheel that is used to lead that the top that imports belt on the inkle loom is crossed the band bar and is made up of pressing plate, cutting belt roller, cutting belt roller axle is installed on the bar side slat; The described mistake is fitted with intermediate supports, side plate support on the tape holder, be mounted with the tension control device that can move up and down in the length range of slide rail on the described slide rail.
Above-mentioned tension control device comprises that floating shelf, backhaul dial bar, axle core, tightening knob, transition belt shaft, roller bearing, bearing and be used for the top limit switch and the lower limit switch of electric-control system information transmission, and above-mentioned floating shelf, backhaul are dialled bar, axle core, tightening knob, transition belt shaft, roller bearing, bearing and can be controlled the tension of institute's roll of tape.
Above-mentioned commutator comprises commutator housing, connecting plate, described connecting plate one end is fixed on commutator housing top, the fixedly connected movable stand of the other end, be fitted with revolvable commutator shaft in the described commutator housing, through the spring roof pressure locking spanner is arranged on the commutator shaft, described commutator housing also is fitted with the axis of guide, left velocity modulation joint knob, right velocity modulation joint knob, and described left velocity modulation joint knob, right velocity modulation joint knob all can be controlled commutation and dial shuttle.
Above-mentioned motor is the worm type of reduction gearing motor, and described motor is installed on the frame by decelerator base plate, adjusting screw(rod), and described motor is furnished with upper encloser.
Above-mentioned rotating shaft is four, and described simply connected sprocket wheel is installed in from bottom to up on the 3rd rotating shaft, and the output of simply connected sprocket wheel chain power drives the commutator motion.
Above-mentioned frame front is provided with the cover plate that is used to protect.
Compared with prior art, the utility model has solved the technical barrier of the online winding of all kinds of inkle looms, can be simultaneously configuration differs to ribbon bar number inkle loom carry out online winding, greatly raise labour productivity and the crudy of later process belt; Power when the worm type of reduction gearing motor is worked as complete machine can play self-locking action when loop ends of winding or a tube core are rolled up when need shutting down, and the belt after guaranteeing to be rolled into can not become flexible; Commutator drives the movable stand device and do balanced reciprocating motion on the length direction of tube core, and belt is laid on the length direction of tube core evenly, reaches good online winding purpose.
Description of drawings
Fig. 1 is the equipped structural representation of the utility model embodiment complete machine;
Figure 1A is Fig. 1 left view;
Fig. 2 A is the equipped structural representation of winding transmission device among Fig. 1;
Fig. 2 B is the left view of Fig. 2 A;
Fig. 3 A is the equipped structural representation of movable stand device among Fig. 1;
Fig. 3 B is the left view of Fig. 3 A;
Fig. 4 crosses the equipped structural representation of tape holder device among Fig. 1;
Fig. 5 A is the equipped structural representation of tension control device among Fig. 1;
Fig. 5 B is that the A-A of Fig. 5 A is to generalized section;
Fig. 5 C is that the B-B of Fig. 5 A is to generalized section;
Fig. 6 is the equipped structural representation of commutator among Fig. 1.
The specific embodiment
Embodiment describes in further detail the utility model below in conjunction with accompanying drawing.
Embodiment shown in Fig. 1 to Fig. 2 B; a kind of tape handler that is used for the online winding of inkle loom of the present utility model; comprise frame 18 and the motor 117 that places frame 18 tops; described motor 117 adopts the worm type of reduction gearing motor; select the worm type of reduction gearing motor for use; can play the self-lock protection effect when stopping time opens during tape handler; worm type of reduction gearing motor 117 is by decelerator base plate 115; adjusting screw(rod) 116 is fixed on the top of frame 18; worm type of reduction gearing motor 117 is fitted with motor sprocket 113; motor sprocket 113 is furnished with the upper encloser 114 of security protection, and motor sprocket 113 chain drive are installed in the winding transmission device 1 of moving tube core rotation winding of frame 18 upper erengy bands and power conveying.Frame 18 rear portions are provided with and can drive many institute's roll of tape lay uniform movable stand device 2 on tube core length direction, the rear portion of movable stand device 2 is provided with the tape holder device 3 excessively that can import belt on the inkle loom, central rack also is equipped with side plate support 112, the lower encioser 111 that extends back and is used to regulate the pressing sprocket assembly 110 of chain tension, the length of side plate support 112 is greater than the distance of movable stand 21 and frame 18, and frame 18 front portions are provided with the cover plate 19 that is used to protect.
Winding transmission device 1 comprises at least two rotating shafts 15 that cross frame 18 and can rotate therein, be equipped with and receive chain-drive duplicate sprocket 16 being positioned at that wherein side tight fit partly of frame on the rotating shaft 15, and at least wherein have on the rotating shaft 15 and simply connected sprocket wheel 17 is installed in the opposite side tight fit that is positioned at that part of frame, the part that rotating shaft 15 extends frame 18 both sides is separately installed with the inner end cap 11 that is used to pin a core, outer end cap 12, stage clip 13 and round nut combination 14, rotating shaft 15 drives the tube core and does the circular motion winding, the utility model is preferably four rotating shafts 15, can roll up eight simultaneously and take the lead, can certainly be according to required increase.Simply connected sprocket wheel 17 is preferably mounted at from bottom to up on the 3rd rotating shaft 15, and the simply connected sprocket wheel is mainly used in power output and drives commutator 5 motions.
Shown in Fig. 3 A to Fig. 3 B, movable stand device 2 comprises movable stand 21 and can supply the rail bed of movable stand 21 side-to-side movement thereon by what track connecting plate 212, sole-plate 213, track strip 214 were formed; The top of movable stand 21 is equipped with flap shaft bar 29, flap frame 27 and flap bar 28, its underpart is equipped with the roller set of being made up of bearing pin 22, bearing pin 23, bearing 24 that makes things convenient for its motion, movable stand 21 crosses the hollow pipe 26 that supports by hollow pipe gripper shoe 25, be set with big back-up ring 211 on the hollow pipe 26, its two ends are fitted with little back-up ring 210; Track connecting plate 212 adopts screw to be connected and fixed with frame 18, and movable stand 21 is fitted with the commutator 5 that drives its side-to-side movement on the length direction of tube core.
Cross tape holder device 3 as shown in Figure 4 and comprised tape holder 35 and the slide rail 37 that fuses with mistake tape holder 35, cross tape holder 35 tops and be connected with band bar side slat 39, cross with the directive wheel that is used to lead that the top that imports belt on the inkle loom is crossed band bar 31 and is made up of pressing plate 32, cutting belt roller 33, cutting belt roller axle 34 is installed on the bar side slat 39; Cross and be fitted with intermediate supports 36, side plate support 38 on the tape holder 35, be mounted with the tension control device 4 that can in the length range of slide rail 37, move up and down on the described slide rail 37.Cross tape holder device 3 and play the guide effect of belt in the course of the work.
To shown in Figure 6, tension control device 4 comprises that floating shelf 41, backhaul dial bar 42, axle core 43, tightening knob 44, transition belt shaft 45, roller bearing 46, bearing 47, top limit switch 48, lower limit switch 49 as Fig. 5 A; Integral body is fixed into one with securing member, is loaded on the slide rail 37, plays the tension control of institute's roll of tape and the information transmitting effect in the electric-control system in the course of the work; When the tension control device moves upward when running into top limit switch 48, this moment, the worm type of reduction gearing motor 117 stopped operating; When the tension control device moves downward when running into lower limit switch 49, this moment, the worm type of reduction gearing motor 117 was started working.
Commutator 5 comprises commutator connecting plate 51, spring 52, left velocity modulation joint knob 53, commutation group shuttle 54, locking spanner 55, commutator housing 56, commutator shaft 57, the axis of guide 58, right velocity modulation joint knob 59; Commutator shaft 57 is rotated during system works, and the axis of guide 58 maintains static, and plays guide effect; Remaining parts is reciprocating in the length stroke range of tube core, because commutator connecting plate 51 links into an integrated entity with movable stand 21 usefulness securing members, then movable stand 21 is also reciprocating thereupon, and belt is laid on the core equably, plays good commutation effect; Commutator 5 places the middle part of movable stand device 2.
Present embodiment is achieved in that the belt after inkle loom is weaved is crossed band bar 31, transition belt shaft 45, cutting belt roller 33, flap frame 27 successively along top, the trend of back-up ring 211 is worn and connected greatly, and put band this moment should be straight, can not be rolled into the spiral rope form; Eight institute's tape head are fixed on corresponding belt reel core respectively, and this moment, tension device 4 was positioned at the top of slide rail 37, and worm type of reduction gearing motor 117 shuts down.Weave the continuous increase of belt quantity along with inkle loom, tension control device 4 is because the downslide constantly on slide rail 37 of the factor of deadweight, when lower limit switch 49 is run in the bottom that slides into slide rail 37 instantly, 117 entrys into service of worm type of reduction gearing motor, the belt reel core is rotation thereupon also, realizes the winding purpose; At the same time, movable stand device 2 is made move left and right by the drive of commutator 5 on the length direction of belt reel core, guarantees that belt lays on the length direction of belt reel core evenly; Owing to during commutator 5 commutations certain rate request is arranged, do not reach the commutation purpose too slowly, the linear velocity of winding wants to weave greater than inkle loom the linear velocity of belt, and the length of slide rail 37 is just in time as the breeze way of tape handler with the inkle loom linear differential like this.During system works, inkle loom remains operating condition, and the stopping time opens during tape handler; Tension control device 4 pumps on slide rail 37, when running into top limit switch 48 when moving upward, the belt deficiency is described, tape handler quits work; When moving downward when running into lower limit switch 49, illustrate that the belt tape handler of having a surplus starts working, so moving in circles reaches the purpose of online winding.Can also be in system works according to the tension situation of belt in coiling process, the weight proportion of adjusting on the tension control device 4 is effectively controlled tension.
The advantage of this utility model is: can carry out online winding to the belt that inkle loom weaves, the belt that inkle loom is woven directly fitly is wound on the core, has improved the crudy of later process; Can be simultaneously the inkle loom of 4,6,8,10,12 configurations be carried out online winding, raise labour productivity effectively; Select the worm type of reduction gearing motor for use, can play the self-lock protection effect when stopping time opens during tape handler; The winding degree of tightness can arbitrarily be controlled, as long as adjust the counterweight ratio in the tension control device; The commutator commutation is stable, reliable, can drive movable stand belt is laid on the belt reel core equably, guarantees the quality of winding.
Most preferred embodiment of the present utility model is illustrated, and various variations or the remodeling made by those of ordinary skills can not break away from scope of the present utility model.