Caterpillar wheel in the caterpillar mechanical travelling mechanism and guide wheel
Technical field
The invention belongs to the caterpillar machinery chassis member design field in the technical field of engineering machinery, be specifically related to caterpillar wheel and guide wheel in a kind of caterpillar mechanical travelling mechanism.
Background technology
The tracked construction equipment running gear is divided into the track unit of track unit that caterpillar wheel is arranged and no caterpillar wheel according to having or not of caterpillar wheel.Because be mainly cliding friction during the walking of the track unit of no caterpillar wheel, it is comparatively serious to wear and tear, field of application is less.There is the track unit of caterpillar wheel mainly to form, i.e. crawler belt, drive wheel, guide wheel, track carrying wheel, caterpillar wheel and tightening device, track frame etc. by " four-wheel one band ".Drive wheel produces relay in pilled-in selvedge, driving section and the ground connection section of crawler belt during operation, owing between crawler belt under the caterpillar wheel and ground enough adhesive ability is arranged, stop pulling out of crawler belt, force drive wheel scrolling crawler belt, track adjusting wheel is routed to crawler belt on the ground again, thereby makes tracked construction equipment borrow the load-bearing of caterpillar wheel along crawler belt rail ahead running.Article two, crawler belt is driven by different actuating device (as fluid pressure drive device) respectively, realizes turning on the spot when the actuating device driving direction is opposite; When only a side drive device drives, realize turning to around a side crawler belt.Guide wheel, caterpillar wheel can abbreviate roller as.
The tracked construction equipment running gear is because bearing surface area is big, ground connection is littler than the Asia, the traction adhesion value is good, and being difficult for skidding is that other running gears can not be compared; In a lot of industries application is arranged all.Because its friction force is a friction of rolling when having the track unit of caterpillar wheel to walk, friction force is little, so its duty ratio is bigger, can apply to the walking of big machinery and equipment.Caterpillar wheel is the weight that is used for supporting caterpillar machinery, and rolls on the chain rail of crawler belt, and machinery is travelled along the chain rail, and it also is used for the clamping crawler belt, makes it not along laterally slippage, and forces crawler belt slippage on the ground when turning.Caterpillar wheel is everlasting and is worked in the muddy water dust, and bears intense impact, and service conditions is very poor, requires therefore that its sealing is reliable, the caterpillar wheel body is wear-resisting.
The keystone configuration of roller comprises that associated components such as roller body, roller shaft, sleeve assembly, first seal ring, second seal ring, roller shaft exterior and interior cover constitute.Materials such as the general 40Mn2 of roller body material, main technique casting or forging, machine up is heat-treated then, and the hardness after wheel surface is quenched will reach about HRC52, to increase the resistance to abrasion of wheel surface.The requirement on machining accuracy of roller shaft generally is to need numerically-controlled machine tool to process just can reach requirement than higher.Material is more with 45 steel, also will carry out quenching heat treatment after the processing, and hardness reaches about HRC54.Roller can be divided into monolateral roller and bilateral roller; Excavating machine is with roller and bulldozer roller.
Fig. 1 is common monolateral roller, the sheathed two roller body halfbodies 2,3 in roller shaft 1 outside of this roller, in the described roller body endoporus sleeve assembly 4 is set, thereby described sleeve assembly 4 is by fixing axial limiting roller body and sleeve assemblies with the roller body bolt 8 in the outside.In order to lock roller body and sleeve assembly, when bolt connected, pad was established pad 9 on the bolt.The inside and outside lid 6,7 of the sheathed roller of captiveing joint with sleeve assembly 4 in described roller shaft both sides, inside and outside lid 6,7 of described roller and 4 of sleeve assemblies are provided with float grease seal 81 sealings.Described roller shaft 1 two ends are provided with side grain, and trapezoidal groove is set on one of them, are provided with in the described trapezoidal groove and prevent the axially movable flat key of roller shaft.Inside and outside lid 6,7 of roller and 1 of roller shaft are provided with 82 sealings of first O-ring seals; 4 of roller body and sleeve assemblies are provided with 83 sealings of second O-ring seals.Wherein sleeve assembly comprises the iron cover and is arranged on the interior lining of iron cover, for fastening with roller body, usually is connected with iron cover flange in the iron cover outside.Common roller adopts the iron cover with roller body endoporus close-fitting and by bolt in caterpillar machinery chassis member, can limit the axial string momentum of roller shaft like this, yet such structure packaging efficiency is low, and it is many to take up room, and cost is than higher.The present invention comes therefrom.
Summary of the invention
Problems such as the object of the invention is to provide the roller in a kind of caterpillar mechanical travelling mechanism, and it is low to have solved roller packaging efficiency of the prior art, and it is many to take up room, and cost is higher.
In order to solve these problems of the prior art, technical scheme provided by the invention is:
Caterpillar wheel in a kind of caterpillar mechanical travelling mechanism, comprise roller shaft and the two roller body halfbodies that are set on the roller shaft, be provided with in the described roller body halfbody endoporus and the fixing sleeve assembly of roller body, one of the two roller body halfbodies close-fitting that it is characterized in that the described sleeve assembly and the outside is fixed, another roller body halfbody and sleeve assembly interference fit, and the back-up ring of described sleeve assembly arranged outside axial limiting roller shaft.
Preferably, described two roller body halfbodies are the left and right roller body halfbody that is set on the roller shaft, and described left and right roller body halfbody is provided with in opposite directions, and welding is fixing between described left and right roller body halfbody.
Preferably, described rolling left is provided with in the wheel body halfbody endoporus and the fixing left axle sleeve assembly of wheel body halfbody close-fitting that rolls left, and described left axle sleeve assembly comprises the left lining that is provided with between the axle sleeve of being with bearing shell and axle sleeve inner ring and roller shaft; Right axle sleeve assembly with right roller body halfbody interference fit is set in the described right roller body halfbody endoporus; Described right axle sleeve assembly comprises with the iron of right roller body halfbody interference fit cover and is arranged on iron cover and the interaxle right lining of roller.
Preferably, described iron cover arranged outside back-up ring, the end float misalignment that described back-up ring is fixed on the right roller body halfbody and limiting iron overlaps; Described left and right lining and roller shaft free-running fit.
Preferably, offer limited impression on the described right roller body halfbody endoporus, described back-up ring is fixedly installed in the limited impression, and cooperates limit shaft grip assembly end float misalignment with sleeve assembly.
Preferably, described roller shaft is middle salient shoulder type step axle, sheathed left and right sides roller body halfbody on the convex shoulder of described roller shaft.
Preferably, the inside and outside lid of the sheathed roller in described roller shaft convex shoulder both sides the float grease seal sealing is set between inside and outside lid of described roller and sleeve assembly, and the inside and outside lid of described roller is captiveed joint with sleeve assembly.
Preferably, described back-up ring is selected from C shape back-up ring, can be individual pen jump ring, two circle jump ring or multi-turn jump ring.
Preferably, described roller shaft two ends are provided with side grain, and described roller shaft one end is provided with the filling oilhole and the plug cock of input lubricating oil.Certainly, on one of roller shaft side grain trapezoidal groove is set therein, is provided with in the described trapezoidal groove and prevents the axially movable flat key of roller shaft.
Preferably, the sealing of first O-ring seals is set between inside and outside lid of described roller and roller shaft; Described right roller body and right axle sleeve inter-module are provided with the sealing of second O-ring seals.
The present invention also provides the guide wheel in a kind of caterpillar mechanical travelling mechanism, comprise roller shaft and the two roller body halfbodies that are set on the roller shaft, in the described roller body halfbody endoporus sleeve assembly is set, one of the two roller body halfbodies close-fitting that it is characterized in that the described sleeve assembly and the outside is fixed, another roller body halfbody and sleeve assembly interference fit, and the back-up ring of described sleeve assembly arranged outside axial limiting roller shaft.
Technical solution of the present invention bottom bracket axle assembly bottom bracket axle can be the composite metal cover, also can be copper sheathing.When roller body halfbody and sleeve assembly close-fitting, adopt the axle sleeve of band bearing shell.Bearing shell is to roll to form after the structure of the similar copper alloy of metal sheet surface sintering.Roller profile of the present invention is symmetrical arranged, and can be monolateral roller, also can be bilateral roller; Sleeve assembly arranged outside float grease seal at roller can prevent that silt from entering or lubricating oil leaks; Side grain is made at the roller shaft two ends, can guarantee that roller shaft does not rotate.End at roller shaft is provided with the filling oilhole, can inject lubricating oil through this hole, with the lubricative axle sleeve assembly; When roller rolled on the caterpillar chain rail, roller body, sleeve assembly rotated with respect to roller shaft, and machinery is travelled along the chain rail.
With respect to scheme of the prior art, advantage of the present invention is:
1. adopt in the technical solution of the present invention on one side of roller and be designed to iron cover and roller body halfbody endoporus close-fitting, add the spacing structure of ring washer in the roller body halfbody endoporus outside; And being designed to sleeve assembly, another side captives joint with the direct close-fitting of roller body halfbody endoporus, cancelled the bolt structure of using always in the prior art, avoided the hole processing of roller body and sleeve assembly in the prior art, the work efficiency when having improved parts such as processing roller body and sleeve assembly.In the optimal technical scheme, suitable interference fit limits relatively rotating of iron cover and wheel body Yi Bian adopt iron cover and roller body halfbody, slots on roller body halfbody endoporus simultaneously, ring washer is installed is come the play of restrictive axial.
2, technical solution of the present invention adopts one side roller body halfbody to locate by end face, on one side the roller body halfbody is by the cooperate location of iron cover with back-up ring, the roller body halfbody does not need to overturn again during assembling, has alleviated labour intensity, has improved packaging efficiency; In addition owing to cancelled the bolt fixed mode of roller body and sleeve assembly, the problem of not locked when having avoided in assembling process, carrying out through hole centering and bolt, do not need the fastening of bolt, packaging efficiency and assembling quality when having significantly improved the roller assembling yet.
3, cancelled the iron cover in the roller body halfbody on one side in the technical solution of the present invention, and cancelled the flange of iron cover at another side roller body halfbody, simplify the structure of the roller in the caterpillar machinery chassis spare, dwindled the volume of iron cover, alleviated the weight of iron cover, more convenient during assembling, the product after the assembling is more reliable and more stable.
4, in the technical solution of the present invention owing to cancelled bolt, reduced end face at wheel body and processed accuracy requirement, prolonged cutter life.Cancel the bolt fixed mode of roller body and sleeve assembly in addition, can purchase parts such as bolt, iron cover flange, reduced productive costs.
In sum, the present invention is owing to be provided with the back-up ring that one side roller body halfbody and sleeve assembly interference fit and sleeve assembly are provided with axial limiting, another side roller body halfbody directly and the sleeve assembly close-fitting fix and the axial motion of limited roller axle, owing to cancelled bolt, simplify the structure of the roller in the caterpillar machinery chassis spare, improve the production efficiency of assembling quality and the efficient and the processing roller part of roller greatly, reduced productive costs, improved the quality of roller product.Roller of the present invention can be applied in the roller and guide wheel in the caterpillar machinery chassis member, comprise medial and small construction machinery, the roller in vehicle for construction, medium and small agricultural machinery, the middle-size and small-size special mechanical vehicle chassis component and the structure of guide wheel and employing axle shelves (C shape, a single-turn or multi-turn) fixing mode fix the caterpillar wheel and the guide wheel structure of iron cover.
Description of drawings
Below in conjunction with drawings and Examples the present invention is further described:
Fig. 1 is a roller structure scheme drawing common in the prior art;
Fig. 2 is the structural representation of embodiment of the invention caterpillar wheel;
Wherein: 1 is roller shaft, and 2 for the wheel body halfbody that rolls left, 3 is right roller halfbody, and 4 is sleeve assembly; 5 is back-up ring, and 6 is the roller inner cap, and 7 is the roller enclosing cover, and 8 is bolt; 9 is pad; 11 is plug cock; 41 axle sleeves for the band bearing shell, 42 is left lining; 43 is the iron cover; 44 is right lining; 81 is float grease seal; 82 is first O-ring seals; 83 is second O-ring seals.
The specific embodiment
Below in conjunction with specific embodiment such scheme is described further.Should be understood that these embodiment are used to the present invention is described and are not limited to limit the scope of the invention.The implementation condition that adopts among the embodiment can be done further adjustment according to the condition of concrete producer, and not marked implementation condition is generally the condition in the normal experiment.
Embodiment as shown in Figure 2, caterpillar wheel in this caterpillar mechanical travelling mechanism, comprise roller shaft 1 and the two roller body halfbodies 2,3 that are set on the roller shaft 1, the sleeve assembly of fixing with roller body 24 is set in the described roller body halfbody endoporus, one of the two roller body halfbodies close-fitting that it is characterized in that described sleeve assembly 4 and the outside is fixed, another roller body halfbody and sleeve assembly 4 interference fit, and the back-up ring 5 of described sleeve assembly arranged outside axial limiting roller shaft.
Two roller body halfbodies are the symmetrical left and right roller body halfbody 2,3 that is set on the roller shaft 1, and described left and right roller body halfbody is provided with in opposite directions, and welding is fixing between described left and right roller body halfbody.Described rolling left is provided with in the wheel body halfbody endoporus and the fixing left axle sleeve assembly of wheel body halfbody close-fitting that rolls left, and described left axle sleeve assembly comprises the left lining 42 that is provided with between the axle sleeve 41 of being with bearing shell and axle sleeve inner ring and roller shaft; Right axle sleeve assembly with right roller body halfbody interference fit is set in the described right roller body halfbody endoporus; Described right axle sleeve assembly comprises with the iron of right roller body halfbody interference fit cover 43 and is arranged on iron cover and the interaxle right lining 44 of roller.Described iron overlaps 43 arranged outside back-up rings 5, and described back-up ring is fixed on the right roller body halfbody and limiting iron overlaps 43 end float misalignment; Described left and right lining 42,44 and roller shaft free-running fit.Offer limited impression on the described right roller body halfbody endoporus, described back-up ring 5 is fixedly installed in the limited impression, and cooperates limit shaft grip assembly end float misalignment with sleeve assembly.
Roller shaft is middle salient shoulder type step axle, sheathed left and right sides roller body halfbody 2,3 on the convex shoulder of described roller shaft.The inside and outside lid 6,7 of the sheathed roller in described roller shaft convex shoulder both sides, inside and outside lid 6,7 of described roller and 4 of sleeve assemblies are provided with float grease seal 81 sealings, and the inside and outside lid 6,7 of described roller is captiveed joint with sleeve assembly 4.Described roller shaft 1 two ends are provided with side grain.Described roller shaft 1 one ends are provided with the filling oilhole and the plug cock 11 of input lubricating oil.
Inside and outside lid 6,7 of roller and 1 of roller shaft are provided with 82 sealings of first O-ring seals; 4 of described right roller body and sleeve assemblies are provided with 83 sealings of second O-ring seals.After roller assembling, can be by irritating oilhole input lubricating oil, described lubricating oil can the lubricative axle sleeve assembly, can prolong the life-span of sleeve assembly.
When using, in order to make crawler doer ground pressure rectangular distribution, the number of roller approximates the caterpillar block number of crawler belt supporting zone.When bulldozer runs into outstanding obstacle, can produce axial power.For fear of the play of roller shaft in such cases, roller shaft is arranged to salient shoulder type step axle, and can be according to the size of the size design convex shoulder of this axial force.
Present embodiment is because with right roller body halfbody and iron cover interference fit, and in the endoporus of right roller body halfbody limited impression is set, by the end float misalignment that back-up ring prevents roller shaft is set in the limited impression; Roll left in addition wheel body halfbody and sleeve assembly close-fitting fixed, and the concrete axle sleeve with the band bearing shell is fixed, because the effect of bearing shell, thereby the end float misalignment of limited roller axle; This roller has been simplified the structure of the roller in the caterpillar machinery chassis spare; By the bolt structure that cancellation uses roller body and iron to overlap, reduced in roller body and the iron cover course of processing and carried out the hole processing operation, greatly reduce tooling cost; Cancel the iron cover flange in the iron cover outside in addition, alleviated roller weight greatly, reduced productive costs.And, improved packaging efficiency and improved product design owing to carry out through hole when having reduced the assembling roller to neutralization locking step.
Above-mentioned example only is explanation technical conceive of the present invention and characteristics, and its purpose is to allow the people who is familiar with this technology can understand content of the present invention and enforcement according to this, can not limit protection scope of the present invention with this.All equivalent transformations that spirit is done according to the present invention or modification all should be encompassed within protection scope of the present invention.