CN201645540U - Polyurethane foam horizontal cutting machine - Google Patents

Polyurethane foam horizontal cutting machine Download PDF

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Publication number
CN201645540U
CN201645540U CN2009202959741U CN200920295974U CN201645540U CN 201645540 U CN201645540 U CN 201645540U CN 2009202959741 U CN2009202959741 U CN 2009202959741U CN 200920295974 U CN200920295974 U CN 200920295974U CN 201645540 U CN201645540 U CN 201645540U
Authority
CN
China
Prior art keywords
saw blade
flywheel
platform
limp
portal frame
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN2009202959741U
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Chinese (zh)
Inventor
王宏
司新宇
韩华强
李晓华
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Guangzhou Baier Cold-Chain Polyurethane Science & Technology Co Ltd
Guangzhou Baier Cold Chain Polyurethane Tech Co Ltd
Original Assignee
Guangzhou Baier Cold-Chain Polyurethane Science & Technology Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Guangzhou Baier Cold-Chain Polyurethane Science & Technology Co Ltd filed Critical Guangzhou Baier Cold-Chain Polyurethane Science & Technology Co Ltd
Priority to CN2009202959741U priority Critical patent/CN201645540U/en
Application granted granted Critical
Publication of CN201645540U publication Critical patent/CN201645540U/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

Abstract

The utility model provides a polyurethane foam horizontal cutting machine which comprises a dragging part and a frame cutting part, wherein the dragging part comprises a walking board platform (1), a hub (2), a variable-frequency motor (3), a transmission (4), a track (5), a supporting base (6), a directional pulley (7) and a wire rope (8); the frame cutting part comprises a bottom platform (911), a portal frame (913), a hand rocking wheel (91), a saw blade motor (92), a belt (93), a flywheel (94), a cushion block (95), a lifting motor (96), a shaft sleeve (97), a saw blade rotating wheel (98), a screw (99), a saw blade (910) and a base (912); and the saw blade motor (92), the belt (93) and the flywheel (94) realize the sawing operation. The utility model has the advantages that the dragging part and the frame cutting part are connected with the cutting machine, the accuracy of the track plane and the walking board is improved, the corrugated lines are not generated on the cutting plane when the hard polyurethane foam sheets are cut, the error is reduced, the accuracy and quality of the product after cutting are improved, and the production efficiency is improved.

Description

The polyurethane foam pingqie machine
Technical field:
The utility model relates to mechanical field, particularly the cutting mechanics of foamed polyester sheet.
Technical background;
Present foam pingqie machine generally is used to cut flexible polyurethane foams, the sponge that just is commonly called as, there is not the cutting equipment that designs specially for the truncation hard polyurethane foams, because the difference of material, when the flexible polyurethane foams truncation equipment was used for the hard polyurethane foams truncation, shortcoming was just very obvious, shortcoming is for example: the cutting tool of flexible polyurethane foams truncation equipment is the band cutter, during with band cutter cutting hard polyurethane foams, because the difference of material, cut surface is not plane but cambered surface; And the flexible polyurethane foams truncation equipment is with the scale location, relies on operating personnel to observe the thickness of determining the cutting foam board with eyes, has very big human error, and accuracy is difficult to reach client's standard, and efficient is also low; Again for example, the foam limp platform of flexible polyurethane foams truncation equipment is to carry out transmission with gear and tooth bar, in limp platform moving process, because the break-in of gear and tooth bar has slight shake, makes cutting planes wave molding intermittently occur; Flexible polyurethane foams is flat
The track of cutting equipment is to use unprocessed original track, and moving wheel is directly to walk in orbit, and platform is also very simple, yielding, is difficult to guarantee the long-term precision of using, and can't guarantees orbit plane and limp.When the cutting slab, slab be cut conversely, just can't guarantee the precision of slab cutting.
The utility model content
The purpose of this utility model, be to provide a kind of cutting mechanics of novel foamed polyester sheet, improve the precision of orbit plane and limp, make when cutting hard foamed polyester sheet, on cutting planes, do not produce wave molding, reduce error, improve the precision quality of the product after cutting, enhance productivity.
The purpose of this utility model is achieved in that promptly, and a kind of like this polyurethane foam sheet pingqie machine is provided, and this polyurethane foam sheet pingqie machine mainly comprises: drag part, and the framework cutting part, wherein,
The described part that drags comprises limp platform 1, wheel hub 2, variable-frequency motor 3, speed changer 4, track 5, base for supporting 6, directed pulley 7, steel wire rope 8. variable-frequency motors 3 are arranged on the left end precalculated position of pingqie machine, directed pulley 7 is arranged on the right-hand member precalculated position of pingqie machine, and track 5 is fixed on the base for supporting 6 under it, and steel wire rope 8 is wrapped on the wheel hub 2, the directed pulley 7 of pile warp, the two ends of steel wire rope 8 are fixed on the front and back position of limp platform 1, and variable-frequency motor 3 drives wheel hub 2 positive and negative rotations through speed changer 4, drag limp platform 1 move left and right
Described framework cutting part comprises base frame 911, portal frame 913, and manual shaking wheel 91, saw blade motor 92, belt 93, flywheel 94, cushion block 95, lifting motor 96, axle sleeve 97, saw blade runner 98, screw rod 99, saw blade 910, base 912,
Portal frame 913 is set on the base frame 911, constitute the square shape frame structure, each parts of other of described framework cutting part are installed and are connected on the portal frame 913, saw blade motor 92, belt 93, flywheel 94, be arranged on a side of portal frame 913, lifting motor 96, saw blade runner 98, screw rod 99 is arranged on the opposite side of portal frame 913, manual shaking wheel 91 is arranged on the upper end of portal frame 913, two folded cushion blocks 95 and two axle sleeves 97 are arranged on respectively on two stiles of portal frame 913 accordingly, and two bases 912 are arranged on the inboard of two stiles of portal frame 913 respectively accordingly, and a saw blade 910 is arranged on the flywheel 94 and through flywheel 94 bottoms and saw blade runner 98 bottoms and is arranged on the saw blade runner 98, saw blade motor 92 drives belt 93 and rotates, rotate thereby drive flywheel 94, saw blade runner 98 is rotated, saw blade 910 is moved between flywheel 94 and saw blade runner 98 through saw blade 910, realization sawing operation
The described part that drags utilizes its base for supporting 6 to be connected the middle part of the base frame 911 of described framework cutting part, makes the described part that drags be connected with described framework cutting part.
So just realized the purpose of this utility model.
Characteristics of the present utility model also comprise,
1. select the saw blade 910 of suitable sawtooth saw to replace the band cutter, and have both sides to increase by the two secondary plates of teaching.
2. adopted the cushion block 95 of processing all thickness specification, can make up all thickness, under the movable stand of cutter, the mobile height of knife rest is as the criterion with pad thickness with the cushion block pad, only scale is located as reference, extracts and the increase cushion block, to reach required thickness.
3. original gear and tooth bar transmission are changed into variable-frequency motor 3 drive wheel hubs 2, steel wire rope 8 is on wheel hub 2, and 8 other ends of steel wire rope are fixed on the limp platform 1.Spurring limp platform 1 by variable speed electric motors, particularly 3 haulage cables 8 steadily moves.
4. unprocessed original track is carried out the processing of the vertical plane of top levels and track inboard, form track 5 of the present utility model, process a plurality of simultaneously and track cross level face and the close-fitting roller 9 of vertical plane, can be spacing in the limp vertical direction.Redesigned limp platform 1, increased by two long rails in the platform bottom surface, and carried out horizontal plane processing, made carrying roller axle center face, limp flat surface, orbit plane and four planes of cutting planes keeping parallelism under any circumstance,, guaranteed the precision of cutting plate.
The cushion block of the utility model processing is the length and width unanimity, the rectangle standard bloom of variable thickness, bloom thickness error≤0.01mm, gauge according to the foam board of need production carries out reasonable combination to cushion block, the cushion block that combines is placed between two axle sleeves and base of truncation equipment cutter movable stand, jacking equipment, produce beginning cutting after axle sleeve and the cushion block compacting, whenever cut one, extract the cushion block of respective thickness, fall axle sleeve, compacting cushion block, the cutting production that moves in circles and carry out foam board.
The utility model has the advantages that, greatly reduce human error, make the sheet material accuracy that assurance arranged, production efficiency has also improved, and original gear drive is changed into variable-frequency motor rope traction device.Make whole cutting planes wave molding intermittently no longer occur, the technological transformation on roller axle center face, limp flat surface and three planes of orbit plane makes for a long time, cuts high accuracy on a large scale, and high-level hard polyurethane foam board material has had assurance.
Description of drawings
Fig. 1 is the vertical view sketch of the utility model pingqie machine,
Fig. 2 is the front view of the utility model pingqie machine,
Fig. 3 is the right view sketch of the utility model pingqie machine,
Fig. 4 is the schematic diagram of the saw blade 910 of the utility model pingqie machine,
Fig. 5 is that the saw blade 910 of the utility model pingqie machine is arranged on the flywheel 94 and is arranged on through flywheel 94 bottoms and saw blade runner 98 bottoms the schematic diagram on the saw blade runner 98,
Fig. 6 is an embodiment three-view diagram schematic diagram of the track 5 of the utility model pingqie machine,
Fig. 7 is an embodiment three-view diagram schematic diagram of the cushion block 95 of the utility model pingqie machine,
Fig. 8 and Fig. 9 are two view schematic diagrames of an embodiment of the framework cutting part of the utility model pingqie machine, illustrate that axle sleeve drives portal frame and moves up and down.
The specific embodiment
Be further elaborated below in conjunction with accompanying drawing.
Consult Fig. 1 also in conjunction with consulting Fig. 2 and Fig. 3, as previously mentioned, shown in the figure, the utility model pingqie machine mainly comprise drag the part and the framework cutting part, wherein, framework cutting part in the vertical view is represented with 9xx, promptly, each parts with two or three-digit numeral the utility model pingqie machine this part in front view of 9 prefixs, shown in the figure, the described part that drags comprises limp platform 1, wheel hub 2, variable-frequency motor 3, speed changer 4, track 5, base for supporting 6, directed pulley 7, steel wire rope 8. variable-frequency motors 3 are arranged on the left end precalculated position of pingqie machine, directed pulley 7 is arranged on the right-hand member precalculated position of pingqie machine, and track 5 is fixed on the base for supporting 6 under it, and steel wire rope 8 is wrapped on the wheel hub 2, the directed pulley 7 of pile warp, the two ends of steel wire rope 8 are fixed on the front and back position of limp platform 1, and variable-frequency motor 3 drives wheel hub 2 positive and negative rotations through speed changer 4, drag limp platform 1 move left and right, the hard polyurethane foams sheet is placed on the limp platform 1, and is fixing with fixed foam iron nail 17, moves and is cut with limp platform 1.
Consult Fig. 3, the described part that drags comprises that also roller 9, roller 9 are arranged on the bottom surface of limp platform 1 regularly, and roller 9 rolls on track 5.The hard polyurethane foams sheet is placed on the limp platform 1, and is fixing with fixed foam iron nail 17, moves and is cut with limp platform 1.Framework cutting part 9XX is positioned at the middle part.
Consult Fig. 2, Fig. 2 is the front view of the utility model pingqie machine, mainly shows the framework cutting part of the utility model pingqie machine among the figure, as previously mentioned, the framework cutting part comprises base frame 911, portal frame 913, manual shaking wheel 91, saw blade motor 92, belt 93, flywheel 94, cushion block 95, lifting motor 96, axle sleeve 97, saw blade runner 98, screw rod 99, saw blade 910, base 912, auxilliary knife plate 918, movable blade platform 919
The connection of parts and formation aspect, portal frame 913 is set on the base frame 911, constitute the square shape frame structure, each parts of other of described framework cutting part are installed and are connected on the portal frame 913, saw blade motor 92, belt 93, flywheel 94, be arranged on a side of portal frame 913, lifting motor 96, saw blade runner 98, screw rod 99, be arranged on the opposite side of portal frame 913, manual shaking wheel 91 is arranged on the upper end of portal frame 913, and two folded cushion blocks 95 and two axle sleeves 97 are arranged on respectively on two stiles of portal frame 913 accordingly, and two bases 912 are arranged on the inboard of two stiles of portal frame 913 respectively accordingly, article one, saw blade 910 is arranged on the flywheel 94 and through flywheel 94 bottoms and saw blade runner 98 bottoms and is arranged on the saw blade runner 98, saw blade motor 92 drives belt 93 and rotates, and rotates thereby drive flywheel 94, through saw blade 910 saw blade runner 98 is rotated, saw blade 910 is moved between flywheel 94 and saw blade runner 98, realize the sawing operation.
Lifting motor 96 drives screw rod 99 and rotates, and makes cushion block 95 and axle sleeve 97 liftings.
The described part that drags utilizes its base for supporting 6 to be connected the middle part of the base frame 911 of described framework cutting part, makes the described part that drags be connected with described framework cutting part.
Pingqie machine is operated according to the following steps:
Step 1 keeps flat the hard polyurethane foams that the needs truncation piece that sticks together on the limp platform 1.
Step 2 combines cushion block 95 according to producing product thickness size and the whole piece thickness that sticks together, and the cushion block 95 that combines is placed between two axle sleeves 97 and base 912 of truncation equipment cutter movable stand, and jacking equipment is axle sleeve 97 and cushion block 95 compactings.(the cushion block specification for example can be the rectangle bloom of 200*80mm, and thickness for example can have following specification: 0.5mm, 1mm, 2mm, 3mm, 5mm, 10mm, 20mm.The bloom thickness error for example can be decided to be≤0.01mm)
Step 3 starts saw blade motor 92, and saw blade motor 92 drives flywheel 94 via belt 93 and rotates, and flywheel 94 drives saw blade 910 runnings.(saw blade 910 is installed on two flywheels 94 and 98 in the form of a ring).
Step 4 starts variable-frequency motor 3, and variable-frequency motor 3 connects speed changers 4, and speed changer 4 connects wheel hubs 2, and (steel wire rope 8 is fixed on the two ends of limp platform 1, and an end is walked around wheel hub 2, and the other end is by directed pulley 7.) wheel hub 2 haulage cables 8 pulling limp platforms 1, the roller 9 that is fixed on limp platform 1 back side moves along track 5.Foam is sticked together piece through rotating saw blade 910, cut away epicuticle earlier.By Frequency Converter Control limp platform 1 speed of walking about.
Step 5 when the epicuticle cutting finishes, is closed saw blade motor 3, the rising portal frame.Press back, mobile limp platform 1 is got back to the origin-location, and the cushion block 95 (as: will produce the thick sheet material of 100mm, 5 cushion blocks that 20mm is thick are removed on both sides simultaneously) of respective thickness is removed on both sides simultaneously, and jacking equipment is axle sleeve and cushion block compacting.(generally speaking, first electric up-down equipment, but can not press cushion block too tightly, back manual shaking wheel compacting.Otherwise easy damage equipment)
Repeating step 3-5, the cutting production that moves in circles and carry out rigid foam sheet material.
Consult Fig. 5 to Fig. 8, as previously mentioned, Fig. 5 is that the saw blade 910 of the utility model pingqie machine is arranged on the flywheel 94 and is arranged on through flywheel 94 bottoms and saw blade runner 98 bottoms the schematic diagram on the saw blade runner 98, and saw blade is a kind of example.
Fig. 6 is an embodiment three-view diagram schematic diagram of the track 5 of the utility model pingqie machine, is that a kind of ladder-shaped of falling and rail are similar, and the section of long track 5 is rectangles.
Fig. 7 is an embodiment three-view diagram schematic diagram of the cushion block 95 of the utility model pingqie machine, is the shape that the capital H of half round cut is removed at the middle part of rectangular thick plate.
Fig. 8 and Fig. 9 are two view schematic diagrames of an embodiment of the framework cutting part of the utility model pingqie machine, illustrate that axle sleeve drives portal frame and moves up and down.
The utility model provides with preferred embodiment hereinbefore, yet those skilled in the art will appreciate that this embodiment only is used to describe the utility model, and should not be read as restriction scope of the present utility model.It should be noted,, all should be made as and be covered by in the category of the present utility model such as with the variation and the displacement of this embodiment equivalence.Therefore, protection domain of the present utility model when with hereinafter claim the person of being defined be as the criterion.

Claims (4)

1. polyurethane foam sheet pingqie machine, this polyurethane foam sheet pingqie machine mainly comprises: drag part, the framework cutting part, wherein,
The described part that drags comprises limp platform (1), wheel hub (2), variable-frequency motor (3), speed changer (4), track (5), base for supporting (6), directed pulley (7), steel wire rope (8). variable-frequency motor (3) is arranged on the left end precalculated position of pingqie machine, directed pulley (7) is arranged on the right-hand member precalculated position of pingqie machine, and track (5) is fixed on the base for supporting (6) under it, and steel wire rope (8) is wrapped on the wheel hub (2), the directed pulley (7) of pile warp, the two ends of steel wire rope (8) are fixed on the front and back position of limp platform (1), and variable-frequency motor (3) drives the positive and negative rotation of wheel hub (2) through speed changer (4), drag limp platform (1) move left and right
Described framework cutting part comprises base frame (911), portal frame (913), manual shaking wheel (91), saw blade motor (92), belt (93), flywheel (94), cushion block (95), lifting motor (96), axle sleeve (97), saw blade runner (98), screw rod (99), saw blade (910), base (912)
Portal frame (913) is set on the base frame (911), constitute the square shape frame structure, each parts of other of described framework cutting part are installed and are connected on the portal frame (913), saw blade motor (92), belt (93), flywheel (94), be arranged on a side of portal frame (913), lifting motor (96), saw blade runner (98), screw rod (99), be arranged on the opposite side of portal frame (913), manual shaking wheel (91) is arranged on the upper end of portal frame (913), two folded cushion blocks (95) and two axle sleeves (97) are arranged on respectively on two stiles of portal frame (913) accordingly, article two, base (912) is arranged on the inboard of two stiles of portal frame (913) respectively accordingly, article one, saw blade (910) is arranged on the flywheel (94) and through flywheel (94) bottom and saw blade runner (98) bottom and is arranged on the saw blade runner (98), saw blade motor (92) drives belt (93) and rotates, thereby driving flywheel (94) rotates, through saw blade (910) saw blade runner (98) is rotated, saw blade (910) is moved between flywheel (94) and saw blade runner (98), realization sawing operation
The described part that drags utilizes its base for supporting (6) to be connected the middle part of the base frame (911) of described framework cutting part, makes the described part that drags be connected with described framework cutting part.
2. pingqie machine according to claim 1 is characterized in that, the described part that drags also comprises roller (9), and roller (9) is arranged on the bottom surface of limp platform (1) regularly, and roller (9) is gone up at track (5) and rolled.
3. pingqie machine according to claim 1 is characterized in that, described saw blade (910) is the sawtooth saw.
4. pingqie machine according to claim 1, it is characterized in that, described variable-frequency motor (3) drives wheel hub (2), steel wire rope (8) is on wheel hub (2), steel wire rope (8) other end is fixed on the limp platform (1), spurs limp platform (1) by variable speed electric motors, particularly (3) haulage cable (8) and steadily moves.
CN2009202959741U 2009-12-31 2009-12-31 Polyurethane foam horizontal cutting machine Expired - Fee Related CN201645540U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2009202959741U CN201645540U (en) 2009-12-31 2009-12-31 Polyurethane foam horizontal cutting machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN2009202959741U CN201645540U (en) 2009-12-31 2009-12-31 Polyurethane foam horizontal cutting machine

Publications (1)

Publication Number Publication Date
CN201645540U true CN201645540U (en) 2010-11-24

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ID=43110756

Family Applications (1)

Application Number Title Priority Date Filing Date
CN2009202959741U Expired - Fee Related CN201645540U (en) 2009-12-31 2009-12-31 Polyurethane foam horizontal cutting machine

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Country Link
CN (1) CN201645540U (en)

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102431096A (en) * 2011-11-08 2012-05-02 江苏和田建筑节能技术开发有限公司 Insulation board horizontal cutting device
CN102554959A (en) * 2012-01-04 2012-07-11 潍坊现代塑胶有限公司 Cut-to-length machine for plastic pipes
CN106625840A (en) * 2016-12-19 2017-05-10 嘉兴安基新材料科技有限公司 Rubber layering and cutting device
CN107892060A (en) * 2015-09-11 2018-04-10 青岛海尔股份有限公司 Article-storage device
CN111283790A (en) * 2020-02-11 2020-06-16 杭州富阳大天工贸有限公司 Cutter vibrating machine

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102431096A (en) * 2011-11-08 2012-05-02 江苏和田建筑节能技术开发有限公司 Insulation board horizontal cutting device
CN102554959A (en) * 2012-01-04 2012-07-11 潍坊现代塑胶有限公司 Cut-to-length machine for plastic pipes
CN107892060A (en) * 2015-09-11 2018-04-10 青岛海尔股份有限公司 Article-storage device
CN107972955A (en) * 2015-09-11 2018-05-01 青岛海尔股份有限公司 Article-storage device
CN106625840A (en) * 2016-12-19 2017-05-10 嘉兴安基新材料科技有限公司 Rubber layering and cutting device
CN111283790A (en) * 2020-02-11 2020-06-16 杭州富阳大天工贸有限公司 Cutter vibrating machine

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GR01 Patent grant
C17 Cessation of patent right
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20101124

Termination date: 20101231