CN201645043U - Multi-laser parallel-connected type laser boring device for cigarette tipping paper - Google Patents
Multi-laser parallel-connected type laser boring device for cigarette tipping paper Download PDFInfo
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- CN201645043U CN201645043U CN 201020152020 CN201020152020U CN201645043U CN 201645043 U CN201645043 U CN 201645043U CN 201020152020 CN201020152020 CN 201020152020 CN 201020152020 U CN201020152020 U CN 201020152020U CN 201645043 U CN201645043 U CN 201645043U
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Abstract
The utility model discloses a multi-laser parallel-connected type laser boring device cigarette tipping paper, which consists of k continuous lasers, a polygon prism light splitting mechanism and a paper feeding mechanism for driving tipping water to move continuously, wherein the polygon prism light splitting mechanism consists of a polygon prism, a high-speed motor for driving the polygon prism to rotate, k front-end focusing mirrors respectively corresponding to output light beams of the k continuous lasers and N focusing mechanisms mounted above the paper feeding mechanism, arranged along the length direction of the tipping water and having the focusing function; and the k front-end focusing mirrors are arranged in different inclination angles, and k paths of continuous laser beams output by the k continuous lasers are simultaneously focused on a certain working surface of the polygon prism rotating at a high speed in different incident angles, wherein k is no smaller than 2, N is equal to 2n, and n is no smaller than 2. The multi-laser parallel-connected type laser boring device not only has the advantages of high processing efficiency and stable working, but also realizes simple structure and low cost; and can further reduce the production cost.
Description
Technical field
The utility model relates to a kind of tipping paper multi-laser parallel laser boring equipment.
Background technology
Smoking is harmful to your health is admitted facts, reduces tar content to improving the healthy significant of smoking colony.The cigarette manufacturer of various countries has dropped into great amount of manpower and material resources and a huge sum of money in succession, extensive and deep research has been carried out in the aspects such as theoretical method, technology and application in practice that reduce cigarette tar content, and developed the multiple burnt technology of falling.
Cigarette tipping paper is as the special-purpose external packing paper of cigarette filter, because of its outer appearnce pine line yew paper of once gaining the name seemingly.The principle of filter tip ventilation dilution technology is: by punching on yew paper, use high-air-permeability filter stick formation paper or make mode such as groove on filter stick, dilute thereby when smoking cigarette, extraneous air is entered in the filter tip and to main flume, the tar content that sucks human body is reduced relatively.This technology has become in the world the most extensive and the most effective burnt technology of falling that adopts.Have at present on cigarette about 90% and the market, West Europe about 80% cigarette all adopt the ventilation filter tip on the U.S. cigarette market, in the states such as Japan in Asia, the ventilation filter tip cigarette also occupies sizable ratio in addition.This is simple, ripe and fall burnt technology very reliably to adopt the ventilation filter tip, it is also fairly obvious that it falls burnt effect, as reducing tar content in cigarette more than 70% behind the U.S. Carlton board cigarette employing ventilation filter tip, reduce CO up to more than 80%, and, also make the smoking quality of this cigarette keep higher level by strengthening perfuming, reinforced measure.
At present, the ratio of China's cigarette with filter tip has reached 95%.Along with the mankind for the raising day by day that health of smokers protection requires, can effectively reduce tar content and reduce nicotine that the yew paper drilling technology of health of people injury is obtained popularizing rapidly.
The yew paper punching technology of development and utilization at present mainly comprises technology such as mechanical punching, electric spark-erosion perforation, laser boring, and wherein laser boring becomes the mode that extensively adopts in the world owing to have punch even, the stable advantages of higher of air permeability.
At present, the tipping paper laser beam drilling equipment of having succeeded in developing and being used to produce adopts mechanical type chopper disk light beam modulation principle (for example: Chinese patent " online tipping paper laser beam drilling cigarettes filter " usually, the patent No.: ZL02263600.5) (for example: Chinese patent " tipping paper laser beam drilling machine " scan light-dividing principle with rotary polygon prism, the patent No.: ZL200820147995.4) two kinds of basic schemes, the continuous laser beam of continuous wave laser output is transformed into pulse laser beam, to realize that online ventilative capillary processing is carried out on yew paper surface.Simultaneously, because polygon prism scanning beam split mode is high a lot of than the mechanical type chopper disk to the utilization rate of laser energy, thereby the tipping paper laser beam drilling technology generally is partial to adopt the mode of polygon prism scanning beam split that continuous laser beam is carried out conversion, to realize the output of punching pulse type laser.
At present, the basic principle that scans the tipping paper laser beam drilling equipment of beam split mode based on polygon prism is: utilize separate unit continuous wave laser output continuous laser beam, and it is focused on certain working face of rotary polygon prism; This working face in rotary course with the inswept successively N of laser beam (for example 4,8,16,32) compact arranged independent focusing system, each independently focusing system when laser is inswept, receive a part of laser; When polygon prism rotated, the working face of each polygon prism distributed a pulse all for above-mentioned N focusing system, and rotary like this polygon prism just is divided into the continuous laser beam that enters the pulse laser output of N road; N road pulse laser focuses on the yew paper surface of continuous motion through the individual independently focusing system of N respectively, thereby gets the aperture of N row linear pattern arranged distribution on yew paper.Said method adopts rotary polygon prism scan mode that a branch of continuous laser beam is divided into N bundle (for example 4,8,16,32 bundles) pulse laser, so the energy of each bundle of pulsed laser is N/one of continuous laser beam power.
Along with the raising day by day of reducing cigarette tar and reducing amplitude requirement, cigarette manufacturer requires also more and more higher for the air permeability of laser boring yew paper.But for above-mentioned conventional tipping paper laser beam drilling equipment based on polygon prism scanning light-dividing principle, guaranteeing to have under the higher perforation processing efficient prerequisite, the high more power output of laser instrument that equipment adopts that then requires of air permeability is also high more.But superpower laser often price is higher, thereby greatly reduces the cost performance of equipment, is difficult to be accepted by producer; But, then must under the movement velocity prerequisite that reduces yew paper to be processed, have enough air permeability indexs to guarantee it, thereby greatly reduce the working (machining) efficiency of tipping paper laser beam drilling if the power output of laser instrument that equipment adopts is lower.
Summary of the invention
The utility model purpose is: provide a kind of tipping paper multi-laser parallel laser boring equipment for the deficiency that overcomes existing tipping paper laser beam drilling equipment, many parallel continuous wave lasers of this equipment utilization carry out the ventilative capillary processing of the many rows of high speed on motion yew paper, not only working (machining) efficiency height, working stability, and it is simple in structure, cost is low, can reduce production costs.
The technical solution of the utility model is: a kind of tipping paper multi-laser parallel laser boring equipment, and it is made up of the paper advance mechanism of K platform continuous wave laser, polygon prism spectrophotometric device and the continuous motion of driving yew paper; Wherein said polygon prism spectrophotometric device by polygon prism, drive the high-speed electric expreess locomotive of polygon prism rotation, K the front end focus lamp corresponding respectively with described K platform continuous wave laser output beam, and be installed in above the paper advance mechanism and be the individual focusing composition of N of oblique line or other form dense arrangement along yew paper length direction with focusing function; Described K front end focus lamp arrange with different angles of inclination, the K road continuous laser beam of K platform continuous wave laser output can be focused on certain working face of the polygon prism of rotation at a high speed simultaneously K 〉=2 wherein, N=2n, n 〉=2 with different incident angles.
In the tipping paper multi-laser parallel laser boring equipment described in the utility model, each focusing is further formed by first focus lamp, first speculum, second speculum and second focus lamp, described N first focus lamp is fan-shaped array corresponding to certain working face of described polygon prism, and described N second focus lamp then is oblique line or other form dense arrangement in yew paper top along yew paper length direction; And the optical axis of described each focusing is all vertical with yew paper surface.
Tipping paper multi-laser parallel laser boring equipment described in the utility model, described K front end focus lamp can be reflective focus lamp, also can be the transmission-type focus lamp.
In the tipping paper multi-laser parallel laser boring equipment described in the utility model, described paper advance mechanism is the same with routine techniques, is made of wind-up roll and let off roll, and described yew paper is by the wind-up roll driven rotary.
In the tipping paper multi-laser parallel laser boring equipment described in the utility model, a side of described polygon prism links to each other with the high-speed electric expreess locomotive rotating shaft, and the face of described polygon prism is counted M=6~120.
In the described tipping paper multi-laser parallel laser boring equipment of the present utility model, described continuous wave laser is a power at 50~4000 watts continuous wave laser, and for example power is 50~4000 watts CO
2Continuous wave laser.
The utility model operation principle is as follows:
By the wind-up roll and the let off roll clamping yew paper of paper advance mechanism, start paper advance mechanism, the wind-up roll in the paper advance mechanism is rotated by the rotating speed of setting, drive the continuous motion of yew paper.Make the K road continuous laser beam of K platform continuous wave laser output equal-wattage, respectively after described K front end focus lamp focuses on, focus on simultaneously with different incident angles on certain working face of the polygon prism that rotates at a high speed, described K road continuous laser beam forms the fan-shaped reflective scanning mode light beam in K road with different spaces scanning area after polygon prism scanning; During the individual independently focusing of described each road sectoring light beam the is inswept successively N/K corresponding with its spacescan zone, light beam by beam split, transmit and focus on the yew paper surface of continuous motion (after described each road sectoring light beam first focus lamp conversion, first speculum and twice guiding of second speculum, second focus lamp established in the line focus mechanism successively focus on, finally perpendicular to the output of yew paper surface), form N/K road punching pulse laser output along yew paper width dense arrangement.Described K road sectoring light beam is then exported N/K * focusing pulse laser in K=N road altogether, and yew paper is punched simultaneously, cooperates the continuous motion of yew paper, forms the aperture of N row along its width arranged distribution on yew paper surface.
The utility model has the advantages that:
This tipping paper multi-laser parallel laser boring equipment that the utility model provides, compared to existing technology, its advantage is as follows:
1. obtain same punching effect owing to adopt many continuous wave lasers to substitute the present relative higher-wattage laser instrument of separate unit, make that the equipment overall cost is low, simple in structure, technology realizes easily.
2. owing to adopt the mode of multi-laser parallel connection to come yew paper is carried out the many row's punchings of high speed, punching speed is fast, so can realize the efficient tipping paper laser beam drilling under the high-air-permeability condition, working (machining) efficiency can be higher than prior art.
3. owing to the mode that adopts the multi-laser parallel connection comes yew paper is carried out laser boring, so in actual production, the continuous wave laser with different output power be selected and be disposed in producer can as required, improved the flexibility of tipping paper laser beam drilling equipment greatly.
In a word, the utility model utilizes many parallel continuous wave lasers to carry out the many row's punchings of high speed on yew paper, and punching speed is fast, the working (machining) efficiency height, and good product quality, and overall cost is low, simple in structure, flexibility is high, long service life, working stability.
Description of drawings
Below in conjunction with drawings and Examples the utility model is further described:
Fig. 1 is the structure and the fundamental diagram of a kind of specific embodiment of the utility model equipment.
The specific embodiment
Embodiment: be illustrated in figure 1 as a kind of specific embodiment of tipping paper multi-laser parallel laser boring equipment described in the utility model, it specifically is made of jointly the paper advance mechanism of K=2 platform continuous wave laser 101,102, polygon prism spectrophotometric device and 8 continuous motions of driving yew paper; Wherein said K=2 platform continuous wave laser 101,102 is the glass tube CO of 100 watts of power
2Continuous wave laser; Described polygon prism spectrophotometric device by polygon prism 204, drive the high-speed electric expreess locomotive of polygon prism 204 rotations, K=2 the front end reflective focus lamp 201,202 corresponding respectively with described K=2 platform continuous wave laser 101,102 output beams, and be installed in above the paper advance mechanism and be individual focusing (two focusings have only drawn among the figure) composition of N=4 of oblique line shape dense arrangement along yew paper 8 length directions with focusing function.
One side of described polygon prism 204 connects high-speed electric expreess locomotive rotating shaft (not drawing among the high-speed electric expreess locomotive figure), and its face is counted M=6.Described each focusing is formed by first focus lamp 4, first speculum 5, second speculum 6 and second focus lamp 7, individual first focus lamp 4 of described N=4 is fan-shaped array corresponding to certain working face of described polygon prism 204, and described N=4 second focus lamp 7 then is the oblique line shape dense arrangement in yew paper 8 tops along yew paper 8 length directions; And the optical axis of described each focusing is all vertical with yew paper 8 surfaces.Described paper advance mechanism is the same with routine techniques, is made of wind-up roll 901 and let off roll 902, and described yew paper 8 is by wind-up roll 901 driven rotary.The reflective focus lamp 201,202 of a described K=2 front end is arranged with different angles of inclination, the K=2 road continuous laser beam of K=2 platform continuous wave laser 101,102 outputs can be focused on certain working face of the polygon prism 204 that rotates at a high speed simultaneously with different incident angles.
Below still in conjunction with shown in Figure 1, the principle that adopts the said equipment to carry out the punching of yew paper 8 surface lasers is described as follows: by the wind-up roll 901 and the let off roll 902 clamping yew paper 8 of paper advance mechanism, start paper advance mechanism, wind-up roll 901 in the paper advance mechanism is rotated by the rotating speed of setting, drive 8 continuous motions of yew paper.The K=2 road continuous laser beam of K=2 platform continuous wave laser 101,102 output equal-wattages, respectively through reflective focus lamp 201,202 guiding of a described K=2 front end and after focusing on, focus on simultaneously with different incident angles on certain working face of the polygon prism 204 that rotates at a high speed, described K=2 road continuous laser beam forms the fan-shaped reflective scanning mode light beam 301,302 in K=2 road with different spaces scanning area after polygon prism 204 scannings; Described each road sectoring light beam is inswept successively and the individual independently focusing of the regional corresponding N/K=2 of its spacescan, light beam by beam split, transmit and focus on yew paper 8 surfaces of continuous motion (after described each road sectoring light beam 4 conversion of first focus lamp, first speculum 5 and second speculum, 6 twice guiding, second focus lamps 7 of establishing in the line focus mechanism successively focus on, finally perpendicular to the 8 surface outputs of yew paper), form N/K=2 road punching pulse laser output along yew paper 8 width dense arrangement.Described K=2 road sectoring light beam is then exported N/K * focusing pulse laser in K=N=4 road altogether, and yew paper 8 is punched simultaneously, cooperates the continuous motion of yew paper 8, forms the aperture of N=4 row along its width arranged distribution on yew paper surface.
The yew paper that adopts the foregoing description equipment to process can satisfy the requirement of single cigarette air permeability 200C.U, and its chart drive speed can reach 600m/min, this speed and the all-metal RF excited CO that adopts 200 watts of separate unit power outputs
2The chart drive speed of the tipping paper laser beam drilling equipment that laser instrument constitutes is identical; But the all-metal RF excited CO that the separate unit power output is 200 watts
2The price of laser instrument approximately is two 100 watts glass tube CO in the present embodiment
2Nearly 30 times of continuous wave laser total price.This shows that the utility model equipment greatly reduces manufacturing cost.
Certainly more than only is a kind of concrete exemplary applications of the utility model equipment, and the protection domain of the utility model equipment is not constituted any limitation.In addition to the implementation, the utility model equipment can also have other embodiment.All employings are equal to the technical scheme of replacement or equivalent transformation formation, all drop within the utility model equipment scope required for protection.
Claims (6)
1. tipping paper multi-laser parallel laser boring equipment is characterized in that: it is made up of K platform continuous wave laser (101,102), polygon prism spectrophotometric device and the paper advance mechanism that drives yew paper (8) continuous motion; Wherein said polygon prism spectrophotometric device by polygon prism (204), drive the high-speed electric expreess locomotive of polygon prism (204) rotation, K the front end focus lamp corresponding respectively with described K platform continuous wave laser (101,102) output beam, and be installed in above the paper advance mechanism and be the individual focusing composition of N of oblique line or other form dense arrangement along yew paper (8) length direction with focusing function; A described K focus lamp is arranged with different angles of inclination, can focus on the K road continuous laser beam of K platform continuous wave laser (101,102) output on certain working face of the polygon prism (204) that rotates at a high speed simultaneously with different incident angles, K 〉=2 wherein, N=2n, n 〉=2.
2. tipping paper multi-laser parallel laser boring equipment according to claim 1, it is characterized in that described each focusing is by first focus lamp (4), first speculum (5), second speculum (6) and second focus lamp (7) composition, described N first focus lamp (4) is fan-shaped array corresponding to certain working face of described polygon prism (204), and described N second focus lamp (7) then is oblique line or other form dense arrangement in yew paper (8) top along yew paper (8) length direction; And the optical axis of described each focusing is all vertical with yew paper (8) surface.
3. tipping paper multi-laser parallel laser boring equipment according to claim 1 is characterized in that described K front end focus lamp is reflective focus lamp or transmission-type focus lamp.
4. tipping paper multi-laser parallel laser boring equipment according to claim 1 is characterized in that described paper advance mechanism is made of wind-up roll (901) and let off roll (902), and described yew paper (8) is by wind-up roll (901) driven rotary.
5. tipping paper multi-laser parallel laser boring equipment according to claim 1 it is characterized in that a side of polygon prism (204) links to each other with the high-speed electric expreess locomotive rotating shaft, and the face of described polygon prism (204) is counted M=6~120.
6. tipping paper multi-laser parallel laser boring equipment according to claim 1 is characterized in that described continuous wave laser (101,102) is the continuous wave laser of power at 50~4000 watts.
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CN 201020152020 CN201645043U (en) | 2010-04-02 | 2010-04-02 | Multi-laser parallel-connected type laser boring device for cigarette tipping paper |
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CN 201020152020 CN201645043U (en) | 2010-04-02 | 2010-04-02 | Multi-laser parallel-connected type laser boring device for cigarette tipping paper |
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CN 201020152020 Expired - Fee Related CN201645043U (en) | 2010-04-02 | 2010-04-02 | Multi-laser parallel-connected type laser boring device for cigarette tipping paper |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN101804507A (en) * | 2010-04-02 | 2010-08-18 | 苏州市博海激光科技有限公司 | Tipping paper multi-laser parallel laser boring method and equipment |
CN109894741A (en) * | 2019-03-19 | 2019-06-18 | 苏州麦尔科唯激光机器人有限公司 | A kind of multi-path laser surface processing equipment |
-
2010
- 2010-04-02 CN CN 201020152020 patent/CN201645043U/en not_active Expired - Fee Related
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN101804507A (en) * | 2010-04-02 | 2010-08-18 | 苏州市博海激光科技有限公司 | Tipping paper multi-laser parallel laser boring method and equipment |
CN109894741A (en) * | 2019-03-19 | 2019-06-18 | 苏州麦尔科唯激光机器人有限公司 | A kind of multi-path laser surface processing equipment |
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