CN201644743U - Electric heat preservation furnace for aluminum alloy press casting - Google Patents

Electric heat preservation furnace for aluminum alloy press casting Download PDF

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Publication number
CN201644743U
CN201644743U CN2010201521959U CN201020152195U CN201644743U CN 201644743 U CN201644743 U CN 201644743U CN 2010201521959 U CN2010201521959 U CN 2010201521959U CN 201020152195 U CN201020152195 U CN 201020152195U CN 201644743 U CN201644743 U CN 201644743U
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China
Prior art keywords
heater
electric
electric heater
furnace
aluminum alloy
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Expired - Fee Related
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CN2010201521959U
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Chinese (zh)
Inventor
倪晓阳
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IKD CO., LTD.
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Ningbo Jiangbei Xiecheng Industrial Furnace Manufacturing Co Ltd
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Priority to CN2010201521959U priority Critical patent/CN201644743U/en
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Abstract

The utility model discloses an electric heat preservation furnace of aluminum alloy press casting, which comprises a furnace body and a first electric heater. A furnace cover is arranged above the furnace body; and the first electric heater is arranged on the side wall of the furnace body. As the heater is arranged on the side wall of the furnace body, the electric heater can directly extend into molten aluminum to avoid heat energy waste in heat conducting process of the prior art. Besides, the electric heat preservation furnace greatly increases heat preservation effect.

Description

A kind of electric holding furnace for aluminum alloy die-casting
Technical field
The utility model relates to a kind of electric holding furnace for aluminum alloy die-casting.
Background technology
Current, what electric holding furnace for aluminum alloy die-casting adopted is to go up the radiant type electric holding furnace, its mode of heating is that moist closet top bell heating resistance wire conducts heat to aluminium liquid to come aluminium liquid in the stove is realized insulation by the mode of radiation, because the characteristic of itself is limit, there are following several open defects:
1) adopt on the former resistance wire radiant type holding furnace because of accomplishing to be incubated the sealing fully of bell, air enters in the stove in heating process, therefore the aluminium liquid of chamber surface oxidization burning loss very easily in 900-1000 ℃ environment heats up, produce a large amount of aluminium slags (must clear up aluminium liquid surface scum weekly), otherwise equipment can't move normally and very easily damage;
2) because last radioactive mode of heating is that the heat that resistance wire sends conducts to aluminium liquid by radiation mode, and the holding furnace thermal efficiency is low, as untimely cleaning aluminium liquid oxide on surface, its heat conduction is obstructed even more serious.If therefore plant maintenance work is done badly, energy consumption more can significantly rise;
3) the aluminium liquid upper and lower temperature difference in the holding furnace is big.Because of last radiant type holding furnace temperature of aluminum liquid is to rely on the intensification chamber resistive heater evolution of heat of bell to conduct to aluminium liquid to be maintained, certainly will cause the upper and lower temperature difference very big (can reach 20-30 ℃ after tested) of aluminium liquid in the holding furnace like this, have a negative impact to temperature of aluminum liquid in the die casting production process is stable, thereby can't satisfy the technological requirement that die casting is produced.
Problems such as in sum, existing electric holding furnace for aluminum alloy die-casting also exists heat insulation effect poor, and energy waste is serious.
The utility model content
The purpose of this utility model provides a kind of electricity insulation that is used for aluminium alloy compression casting of high insulating effect, uses this electric holding furnace can greatly reduce the oxidation of aluminium liquid.
In order to solve the problems of the technologies described above, the utility model is solved by following technical proposals:
A kind of electric holding furnace for aluminum alloy die-casting comprises body of heater, first electric heater, and the top of described body of heater is provided with bell, and described first electric heater is arranged on the side wall of furnace.
In the technique scheme, described bell is provided with second electric heater.
The utility model compared with prior art has following beneficial effect:
The utility model is owing to be arranged on electric heater on the side wall of furnace, and electric heater can directly stretch in the aluminium liquid like this, has avoided the waste of heat energy in the heat transfer process in the prior art.Improved heat insulation effect greatly.Because electric heater is arranged on the side wall of furnace, can realize the fully sealing of bell in addition, greatly reduce the oxidation in body of heater of aluminium liquid, avoid the waste of material effectively body of heater.
Description of drawings
Fig. 1 is the electric holding furnace for aluminum alloy die-casting cutaway view.
Fig. 2 is the vertical view of electric holding furnace for aluminum alloy die-casting shown in Figure 1.
Fig. 3 be among Fig. 1 A-A to cutaway view.
Fig. 4 is an I place enlarged drawing among Fig. 3.
The specific embodiment
Embodiment describes in further detail the utility model below in conjunction with accompanying drawing.
Referring to Fig. 1~Fig. 4, electric holding furnace for aluminum alloy die-casting, comprise that the furnace wall that body of heater 1, described body of heater 1 are made by 4 layers of different materials makes, the top of described body of heater 1 is provided with bell 2, the sidewall of described body of heater 1 is provided with first electric heater 3, described first electric heater 3 is the impregnated electric heater, and the heater of this first electric heater 3 is one and becomes columniform cylinder 30.Stretch in this cylinder 30 in the aluminium liquid in the electric holding furnace.
Described bell 2 is provided with second electric heater 5, the utility model is provided with second electric heater 5 on bell 2 purpose is, when first electric heater 3 that is arranged on body of heater 1 sidewall (also being the impregnated electric heater) damages, can enable second electric heater 5 that is arranged on the bell 2 at once, prevent damage because of first electric heater 3, cause the temperature of aluminum liquid of whole body of heater 1 to reduce, make it can not enter follow-up production.
Because first electric heater 3 is directly stretched in the aluminium liquid, so just avoided the waste of heat energy in the heat transfer process in the prior art, improved heat insulation effect greatly.Because electric heater is arranged on the side wall of furnace, can realize the sealing fully of 2 pairs of bodies of heater 1 of bell in addition, greatly reduce the oxidation in body of heater 1 of aluminium liquid, avoid the waste of material effectively.Its experimental data sees Table 1:
Table 1
Figure GSA00000080422400041
For the utility model, realize first electric heater 3 sealing be vital, good sealing can guarantee that aluminium liquid does not ooze out from first electric heater 3.The utility model also is provided with sealing device at the outer surface of first electric heater 3 for this reason, described sealing device comprises the first tapered stifled cover 9 that is coated on first electric heater, 3 outer surfaces, the outer surface of the described first stifled cover 9 is arranged with tapered plug 11, and the outer surface of described plug 11 is coated with the second tapered stifled cover 13.Described first, second stifled cover 9,13 all adopts alumina silicate to make, and plug 11 then adopts graphite to make.
Be understood that, the sealing device of the outer surface of first electric heater 3 can be the sealing device of other form, but comparatively speaking, then superior many of sealing device of the present utility model, because of its first stifled cover 9, plug 11, the second stifled cover 13 is taper, when the first stifled cover 9, plug 11, the gap appears arbitrarily between the two in the second stifled cover 13, and the outer surface of the second stifled cover 13 and body of heater 1 are when the gap occurring, can make the first stifled cover 9, plug 11, the second stifled cover 13 is towards body of heater 1 inner moving, make the gap be eliminated, thereby make first electric heater 3 of the present utility model be able to good sealing always, avoid aluminium liquid to flow out, prolonged service life of the present utility model greatly from first electric heater, 3 outer surfaces.
The tapered end of described plug 11 is provided with fixed mount 7, described fixed mount 7 comprises the briquetting 70 that is fixed in plug 11 ends, the sidewall of described briquetting 70 is provided with elastic support 72, described elastic support 72 is perpendicular to briquetting 70, the end of described elastic support 72 also is provided with compressing tablet 74, the other end of compressing tablet 74 is connected with pillar 76 by bolt, and pillar 76 is installed on the lateral wall of body of heater 1.
Convention, electric holding furnace in use for some time, work such as need overhaul, during maintenance, electric holding furnace need cut off the power supply and carry out at normal temperatures, and inevitably, sealing device can expand with heat and contract with cold, and the expand with heat and contract with cold consequence that causes of sealing device is that the gap appears in the outer surface and the body of heater 1 of sealing device, and aluminium liquid goes out to flow out from this gap.The end of plug 11 is provided with fixed mount 7, and this problem is avoided.It is as follows to trace it to its cause: when the gap appears in the outer surface of sealing device and body of heater 1, under the elastic reaction of compressing tablet, support is drawn close to plug 11 directions, thereby make briquetting promote plug 11 towards body of heater 1 inner moving, because plug 11 is tapered, thereby make the outer surface of sealing device and the gap that body of heater 1 occurs be eliminated once more, thereby realize sealing reliably.

Claims (2)

1. an electric holding furnace for aluminum alloy die-casting comprises body of heater (1), first electric heater (3), and the top of described body of heater (1) is provided with bell (2), it is characterized in that, described first electric heater (3) is arranged on the sidewall of body of heater (1).
2. electric holding furnace for aluminum alloy die-casting as claimed in claim 1 is characterized in that, described bell (2) is provided with second electric heater (5).
CN2010201521959U 2010-04-06 2010-04-06 Electric heat preservation furnace for aluminum alloy press casting Expired - Fee Related CN201644743U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2010201521959U CN201644743U (en) 2010-04-06 2010-04-06 Electric heat preservation furnace for aluminum alloy press casting

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN2010201521959U CN201644743U (en) 2010-04-06 2010-04-06 Electric heat preservation furnace for aluminum alloy press casting

Publications (1)

Publication Number Publication Date
CN201644743U true CN201644743U (en) 2010-11-24

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116638063A (en) * 2023-05-17 2023-08-25 沈阳东大三建工业炉制造有限公司 Differential pressure casting aluminum supply system and process

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116638063A (en) * 2023-05-17 2023-08-25 沈阳东大三建工业炉制造有限公司 Differential pressure casting aluminum supply system and process
CN116638063B (en) * 2023-05-17 2023-11-07 沈阳东大三建工业炉制造有限公司 Differential pressure casting aluminum supply system and process

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Legal Events

Date Code Title Description
C14 Grant of patent or utility model
GR01 Patent grant
EE01 Entry into force of recordation of patent licensing contract

Assignee: Ningbo IKD Auto Product Co., Ltd.

Assignor: Ningbo Jiangbei Xiecheng Industrial Furnace Manufacturing Co., Ltd.

Contract record no.: 2011330001467

Denomination of utility model: Electric heat preservation furnace for aluminum alloy press casting

Granted publication date: 20101124

License type: Exclusive License

Record date: 20111221

ASS Succession or assignment of patent right

Owner name: NINGBO IKD AUTO PRODUCTS CO., LTD.

Free format text: FORMER OWNER: NINGBO JIANGBEI XIECHENG INDUSTRIAL FURNACE MANUFACTURING CO., LTD.

Effective date: 20120131

C41 Transfer of patent application or patent right or utility model
TR01 Transfer of patent right

Effective date of registration: 20120131

Address after: 315033, No. 588, Jin Shan Road, Jiangbei District, Zhejiang, Ningbo, 4

Patentee after: Ningbo IKD Auto Product Co., Ltd.

Address before: 315033, No. 588, Jin Shan Road, Jiangbei District, Zhejiang, Ningbo, 4

Patentee before: Ningbo Jiangbei Xiecheng Industrial Furnace Manufacturing Co., Ltd.

C56 Change in the name or address of the patentee
CP01 Change in the name or title of a patent holder

Address after: 315033, No. 588, Jin Shan Road, Jiangbei District, Zhejiang, Ningbo, 4

Patentee after: IKD CO., LTD.

Address before: 315033, No. 588, Jin Shan Road, Jiangbei District, Zhejiang, Ningbo, 4

Patentee before: Ningbo IKD Auto Product Co., Ltd.

CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20101124

Termination date: 20180406

CF01 Termination of patent right due to non-payment of annual fee