CN201632207U - Large horizontal weighing mixer - Google Patents

Large horizontal weighing mixer Download PDF

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Publication number
CN201632207U
CN201632207U CN2010201254680U CN201020125468U CN201632207U CN 201632207 U CN201632207 U CN 201632207U CN 2010201254680 U CN2010201254680 U CN 2010201254680U CN 201020125468 U CN201020125468 U CN 201020125468U CN 201632207 U CN201632207 U CN 201632207U
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CN
China
Prior art keywords
shell
weighing
housing
arranged
cover plate
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Application number
CN2010201254680U
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Chinese (zh)
Inventor
方磊
朱雄彪
李怀刚
李�浩
王军伟
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武汉人天包装技术有限公司
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Priority to CN2010201254680U priority Critical patent/CN201632207U/en
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Publication of CN201632207U publication Critical patent/CN201632207U/en

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Abstract

The utility model relates to a large horizontal mixer, which comprises a shell, a cover plate, a rotor, a shaft coupling, a motor, a stand, a load cell, a pneumatic valve and a weighing stand, wherein the rotor comprises a rotating shaft and two groups of belt screw mechanisms, and the cover plate is arranged above the shell; 1-2 feed ports and an observation window are respectively arranged on the cover plate, and a discharge port is arranged below the shell; the pneumatic valve is arranged at the discharge port, and the rotating shaft and the two groups of belt screw mechanisms are arranged in the shell; the two groups of belt screw mechanisms are respectively fixed on the rotating shaft, and the motor is connected with the rotating shaft in the shell through the shaft coupling; and the shell and the motor are arranged on the stand, and the load cell is arranged below the stand; and the load cell is arranged on the weighing stand. The utility model integrates weighing and uniform mixing, has large shell volume, high yield and high efficiency, can automatically weigh and ensures the accuracy of the proportion of added materials; and the two groups of belt screw mechanisms in the shell break coagulated blocks, so that the materials are fully mixed to meet the requirements.

Description

一种卧式大型称重式混料机 Or a horizontal type mixer of large weighing

技术领域 FIELD

[0001] 本实用新型涉及一种卧式大型称重式混料机,主要用于粉状,固体小颗粒状物料的均勻混合。 [0001] The present invention relates to a weighing large horizontal mixer, mainly for uniformly mixing powder, small granular solid material. 背景技术 Background technique

[0002] 在现有各工业行业中往往需要把各种物料混合到一起,这样就涉及到了物料混合机,简称混料机。 [0002] often need to mix various materials in the existing industrial sectors together, so that materials related to the mixers, mixer for short.

[0003] 目前物料混合机按构造可分为容器固定型和容器回转型两种;按操作方式可分为间隙式和连续式两种;固体颗粒在混料机内的混合方式可分为对流混合,扩散混合,剪切混合三种。 [0003] It can be configured by the material into a container mixer with fixed and rotary type two kinds of containers; press operation can be divided into two kinds of gaps and continuous; solid particles in a mixed manner can be divided into a convection mixer mixing, diffusion mixing, shear mixing three. 器容回转型主要混合机理是扩散混合,以间隙操作为主混合流动性较好,物性相近的物料可得到较好的混合效果。 The main mechanism of the pod mixed transition back diffusion mixing, the mixing operation of the main gap good fluidity, the material properties similar to obtain a good mixing effect. 但其缺点是装载系数小,混合均勻度低,有超过临界转速物料由于离心力的作用将贴在筒体内壁,从而得不到理想的混合效果。 But its drawback is a small load factor, low uniformity of mixing, the material has more than the critical speed due to centrifugal force will be attached to the cylinder wall, thus not ideal mixing effects. 容器固定型混合机包括犁刀式、螺带式等,主要机理为对流混合。 Vessel fixed type mixers include ploughshare type, ribbon and the like, the main mechanism of convective mixing. 容器固定型混合机对附着性、凝结性较强的物料有很好的适应性,有着比较好的混合效果。 Fixed vessel-type mixer for adhesion, strong coagulation of the materials have good adaptability, with good mixing.

[0004] 实际上,现有混料机容积一般都比较小,一般为0. 5立方米以下,因为采用的是间隙式混料就导致效率降低。 [0004] Indeed, the conventional mixer volume are generally small, typically 0.5 cubic meters or less, because the use of gap-type mixing leads to reduced efficiency. 物料需按既定的比例送入筒体内,目前在现场生产中,往往是先把需要添加的辅料通过称重设备称完一定的量之后再送入混料机。 The proportion of the material basis having established into the cylinder body, currently in production site often and then into the mixer after first need to add a certain amount of excipients been weighed by the weighing device. 这样中间增加了一个生产环节,直接导致了生产效率的低下,从而效益降低。 Such an increased intermediate production processes, a direct result of low productivity, thereby reducing efficiency.

发明内容 SUMMARY

[0005] 本实用新型的目的就是为了克服上述不足,提供一种卧式大型且具有称重功能的混料机,在添加物料的同时称重,添加物料后壳体内的两组不同旋向不同直径的带式螺旋开始转动混合物料。 [0005] The object of the present invention is to overcome the above deficiencies, and provides a large horizontal mixer having a weighing function, while weighing the material added, after the addition of different materials into two different rotation within the housing diameter screw with the mixed material starts to rotate.

[0006] 本实用新型的技术方案为: [0006] The technical solution of the present invention is:

[0007] 一种卧式大型称重式混料机,包括机壳、盖板、转子、联轴器、电动机、机架、称重传感器、气动阀门、称重机架,所述的转子由转轴和两组带式螺旋机构组成,盖板安装在机壳上方,盖板上分别设有1-2个进料口和1个观察窗,机壳下方设有出料口,出料口处安装有气动阀门,机壳内安装转轴和两组带式螺旋机构,且两组带式螺旋机构分别固定在转轴上, 电动机通过联轴器与机壳内的转轴相连,机壳及电动机安装在机架上,在机架的下方安装有称重传感器,称重传感器安装在称重机架上。 [0007] A large horizontal weighing mixer, includes a housing, a cover plate, a rotor, coupling, motor, frame, weighing sensors, pneumatic valves, weighing frame, said rotor by a and a shaft with two helical bodies, mounted above the housing cover, 1-2 are provided inlet and an observation window on the cover plate, is provided below the housing discharge opening, the discharge mouth pneumatic valves are mounted, and the mounting shaft with two helical means within the housing, and with two screw mechanism are fixed to the rotary shaft, the motor shaft are connected by coupling with the inner housing, and a motor mounted in the housing on the rack, the rack is mounted below the weighing sensor, the weighing load cell mounted on the chassis.

[0008] 具有进料口以及观察窗的盖板。 [0008] having an inlet and an observation window cover. 盖板固定在下方的机壳上,机壳内装有转子,转子是由转轴和转轴上的两组不同外径不同旋向的带式螺旋组成,机壳的旁边装有驱动装置。 Cover plate fixed to the casing below the housing built with a rotor by two different formulas with different handedness of the outer diameter of the shaft and the helix shaft, next to the housing equipped with drive means. 机壳的下方特增加了称重传感器,在添加物料的同时称重。 Laid housing below the load cell increases, while weighing the material added. 大大提高了生产效率。 Greatly improving production efficiency.

[0009] 本实用新型混料机主要用于粉状和小颗粒状物料的混合,具有结构简单,操作可视化,安全系数高,混合均勻速度快,称重方便,生产效率高等特点。 [0009] The present invention is mainly used for mixing powder blender and small granular materials, having a simple structure, operation visualization, high safety factor, mixed fast speed, convenience weighed, high production efficiency.

[0010] 本实用新型设备的工作过程是:把需混合的各种物料通过输送设备或人工通过盖板上的两个进料口加入机壳内,在添加过程中操作人员可直接从称重显示屏上读取所添加物料的重量,快捷方便。 [0010] The processes and apparatus of the present invention are: the need to mix various materials through the delivery device or manually via two feed port was added to the cover plate on the housing, during the addition operation can directly from the weighing read the added weight of the material on display, quickly and conveniently. 之后关闭进料口开启设备。 After closing the inlet opening devices. 此时机壳内的两组带式螺旋开始旋转, 混合物料。 In this case two helical belt starts to rotate in the housing, the mixed material. 内圈的带式螺旋机构主要用于送料兼有混合功能,外圈的带式螺旋机构主要用于混合兼有送料功能。 Inner belt feed screw mechanism is mainly used for both the mixing function, with the outer screw mechanism is mainly used to mix both the feed function. 使物料快速混合,尽快达到均勻一致的效果。 The rapid mixing of materials to achieve uniform results as soon as possible. 然后通过机壳下方的出料口进行卸料。 Then discharge through the discharge port below the cabinet.

[0011] 本实用新型技术优点在于:(一)机壳容积大,可达2立方米,产能大,效率高。 [0011] The present invention is a large technical advantage :() housing volume, up to 2 cubic meters, large capacity, high efficiency. (二)本实用新型集称重和均勻混料于一体,加料时可自动称重,保证添料比例精确。 (Ii) the present invention for weighing and uniformly mixing set in one, the addition is automatic weighing, the proportion of additional material to ensure accuracy. (三) 机壳内部的双螺旋旋转,可以打碎凝结块,使物料充分对流混合,快速使物料混合达到要求。 Double helical rotation (C) inside the housing, agglomerates can be broken, so that the material fully convective mixing, rapid mixing of materials to meet the requirements. (四)可通过观察窗清楚的看到内部的状况。 (D) can clearly see the internal situation through the observation window. (五)结构紧凑小巧,运转平稳。 (E) compact structure, smooth operation. 附图说明 BRIEF DESCRIPTION

[0012] 图1为本实用新型的结构示意图。 [0012] Figure 1 is a schematic view of the structure of the new utility. 具体实施方式 Detailed ways

[0013] 结合附图对本实用新型作进一步的描述。 [0013] Further description of the drawings of the present invention for binding.

[0014] 本实用新型包括机壳1、盖板2、转子、联轴器7、电动机8、机架9、称重传感器10、 气动阀门11、称重机架13,所述的转子由转轴3和带式螺旋机构4组成,盖板2安装在机壳1上方,盖板2上分别设有2个进料口5和1个观察窗4,机壳1下方设有出料口11,出料口11处安装有气动阀门10,机壳1内安装有转轴3和带式螺旋机构4,两组带式螺旋机构分别固定在转轴3上,电动机8通过联轴器7与机壳1内的转轴3相连,机壳1及电动机8 安装在机架9上,在机架9的下方安装有称重传感器10,称重传感器10安装在称重机架13 上。 [0014] The present invention comprises a housing 1, cover 2, a rotor, coupling 7, a motor 8, the rack 9, the load cell 10, pneumatic valve 11, the weighing rack 13, by a shaft of the rotor 3 and 4 with a screw mechanism composed of the cover 2 is mounted above the casing 1, provided with two feed port 5 and an observation window 4, the housing 1 is provided below the discharge opening 11 on the cover 2, 10, are mounted inside the housing 1 and the shaft 3 with a screw mechanism 4, two means are fixed with a screw on the shaft 3, the motor 8 via a coupling 7 with a housing mounted at the discharge port 11 of pneumatic valve the inner shaft 3 is connected to the housing 1 and the motor 8 mounted on the frame 9, the load cell 10 is mounted below the chassis 9, the load cell 10 is mounted on the frame 13 on the weighing.

[0015] 本实用新型设备的工作过程是:把需混合的各种物料通过输送设备或人工通过盖板上的两个进料口加入机壳内,在添加过程中操作人员可直接从称重显示屏上读取所添加物料的重量,快捷方便。 [0015] The processes and apparatus of the present invention are: the need to mix various materials through the delivery device or manually via two feed port was added to the cover plate on the housing, during the addition operation can directly from the weighing read the added weight of the material on display, quickly and conveniently. 之后关闭进料口开启设备。 After closing the inlet opening devices. 此时机壳内的两组带式螺旋开始旋转, 混合物料。 In this case two helical belt starts to rotate in the housing, the mixed material. 内圈的带式螺旋机构主要用于送料兼有混合功能,外圈的带式螺旋机构主要用于混料兼有送料功能。 Inner belt feed screw mechanism is mainly used for both the mixing function, with the outer screw mechanism is mainly used for mixing both feed function. 使物料快速混合,尽快达到均勻一致的效果。 The rapid mixing of materials to achieve uniform results as soon as possible. 然后通过机壳下方的出料口12和气动阀门11进行卸料。 Then discharge through the discharge port 12 below the housing 11 and a pneumatic valve.

[0016] 装入物料时,操作人员可直接从称重显示屏读取所加入物料的重量,做到精确加入物料,之后通过机壳内的双螺旋使物料快速的混合。 [0016] When loading the material, the operator can quickly after the weight of the feed mixture by the double helix of the material within the casing is added directly read from the weighing display, to be precise addition of materials.

[0017] 出料时,机壳内转子旋转,将物料送至出料口,气动阀门直接开启,出料口打开,物料快速卸下。 [0017] When discharging, the rotor rotates within the housing, the material to the discharge port, directly open pneumatic valve, the discharge port is opened, the material quickly removed.

[0018] 本实用新型在原理保持不变的前提下,实施方案和生产细节可在很宽的范围内变化以方便生产。 [0018] Under the principles of the present invention remained constant, embodiments and manufacturing details may vary within a wide range to facilitate the production.

Claims (1)

  1. 一种卧式大型称重式混料机,包括机壳、盖板、转子、联轴器、电动机、机架、称重传感器、气动阀门、称重机架,所述的转子由转轴和两组带式螺旋机构组成,其特征在于:盖板安装在机壳上方,盖板上分别设有1-2个进料口和1个观察窗,机壳下方设有出料口,出料口处安装有气动阀门,机壳内安装转轴和两组带式螺旋机构,且两组带式螺旋机构分别固定在转轴上,电动机通过联轴器与机壳内的转轴相连,机壳及电动机安装在机架上,在机架的下方安装有称重传感器,称重传感器安装在称重机架上。 Or a horizontal type mixer of large weighing, comprising a housing, a cover plate, a rotor, coupling, motor, frame, weighing sensors, pneumatic valves, weighing frame, said rotor shaft and by the two group with screw mechanism, and is characterized in that: the housing is mounted above the cover plate, 1-2 are provided inlet and an observation window on the cover plate, is provided below the housing discharge opening, the discharge port the pneumatic valves are mounted, and the mounting shaft with two helical means within the housing, and with two screw mechanism are fixed to the rotary shaft, the motor shaft are connected by coupling with the inner housing, the housing and motor mount on the rack, the rack is mounted below the weighing sensor, the weighing load cell mounted on the chassis.
CN2010201254680U 2010-03-04 2010-03-04 Large horizontal weighing mixer CN201632207U (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102160974A (en) * 2011-01-13 2011-08-24 上海明辉化工有限公司 Automatic paste making machine
CN102935338A (en) * 2012-09-27 2013-02-20 广东电网公司佛山供电局 Laterally-horizontal stirrer for electric cable low thermal resistance protection filling medium
CN103381892A (en) * 2013-07-05 2013-11-06 杭州萧山华东化工设备有限公司 Full-automatic weighing and packaging system and control method thereof
CN104801225A (en) * 2015-04-17 2015-07-29 无锡市浩诚机械制造有限公司 Energy-saving horizontal multi-spiral-blade mixer
GB2550552A (en) * 2016-05-12 2017-11-29 Hewlett-Packard Dev Company L P Mixer unit

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102160974A (en) * 2011-01-13 2011-08-24 上海明辉化工有限公司 Automatic paste making machine
CN102935338A (en) * 2012-09-27 2013-02-20 广东电网公司佛山供电局 Laterally-horizontal stirrer for electric cable low thermal resistance protection filling medium
CN103381892A (en) * 2013-07-05 2013-11-06 杭州萧山华东化工设备有限公司 Full-automatic weighing and packaging system and control method thereof
CN103381892B (en) * 2013-07-05 2015-03-18 杭州萧山华东化工设备有限公司 Full-automatic weighing and packaging system and control method thereof
CN104801225A (en) * 2015-04-17 2015-07-29 无锡市浩诚机械制造有限公司 Energy-saving horizontal multi-spiral-blade mixer
GB2550552A (en) * 2016-05-12 2017-11-29 Hewlett-Packard Dev Company L P Mixer unit

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