CN201631728U - Industrial microwave sterilizing device for edible mushroom culture material - Google Patents
Industrial microwave sterilizing device for edible mushroom culture material Download PDFInfo
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- CN201631728U CN201631728U CN2010201650697U CN201020165069U CN201631728U CN 201631728 U CN201631728 U CN 201631728U CN 2010201650697 U CN2010201650697 U CN 2010201650697U CN 201020165069 U CN201020165069 U CN 201020165069U CN 201631728 U CN201631728 U CN 201631728U
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- microwave
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- culture medium
- edible fungus
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Abstract
The utility model relates to an industrial microwave sterilizing device for edible mushroom culture materials, which comprises a material conveying mechanism with a conveyer belt, an electric cabinet, a frame, and a microwave sterilizing tunnel, a cooling device and a strain inoculation device which are sequentially arranged on the frame. Anti-leak devices are respectively arranged at the front and the rear of microwave sterilizing tunnel. A microwave generator is installed in the inner chamber of the microwave sterilizing tunnel. A vapor exhaust fan used as a dehumidification and vapor exhaust device is arranged at the top of the microwave sterilizing tunnel. A passage for smoothly passing the conveyor belt on which edible mushroom culture materials, material bags, material bottles or material baskets are placed is arranged in the microwave sterilizing tunnel, the anti-leak devices respectively arranged at the front and the rear of microwave sterilizing tunnel and the cooling device. The utility model can be used for sterilizing large-scale bulk edible mushroom culture materials, edible mushroom culture material bags, material bottles or edible mushroom culture material baskets, and has the advantages of rapid sterilization, large penetration depth, good sterilization effect, low cost, energy saving and environmental protection.
Description
(1), technical field
This utility model relates to a kind of Edible Fungi technology, the device (being the batch production production line) that particularly a kind of culture medium of edible fungus industrialized microwave sterilization is handled.
(2), background technology
Traditional sterilizing methods of culture medium of edible fungus comprises at present: 1, adopting the high steam sterilizing, is to need to keep just can reach ideal sterilization effect more than the 2h under 121 ℃ of conditions in temperature.2, adopt steam oven or vaporium to carry out sterilization, to expect during sterilization that bottle, pocket or material package in order and be emitted in the stove room on (vaporium) grid with leaving certain interval, under 100 ℃ of conditions, kept 24 hours or the longer time sterilization, sterilization finishes also to need waiting temperature to reduce to just can open fire door (or steam door) below 70 ℃, otherwise easily causes the pocket air-blowing to draw thin and scrap.Above-mentioned sterilization technology not only exists the sterilization time cycle long partially, burn coal, the bavin energy resource consumption is big, flue dust is many, and environmental pollution is big, and water easily dryouies and need frequently add water, labor intensity is big, sterilize thorough and bacteria infection because of having the dead angle in the sterilization room, producing, sterilizing efficiency is low, also have a strong impact on the effect and the quantum of output of sterilization, cause the edible fungi yield and quality directly to cause economic benefit and had a strong impact on.In addition, China gradually adopts the microwave sterilizating technology in industries such as food, medicine, Nicotiana tabacum L., building materials and medical treatment at present, and has obtained good economic benefit, but does not see to have and utilize the report of microwave sterilizating technology as culture medium of edible fungus disinfection apparatus aspect.
(3), summary of the invention
The purpose of this utility model provides a kind of culture medium of edible fungus industrialized microwave disinfection apparatus (being the batch production production line).Utilize this device, not only can be at short notice and lower temperature effectively virus killing sterilization down, face and also have small investment, energy utilization rate height, advantages such as non-environmental-pollution.
This utility model is realized with following technical scheme:
This culture medium of edible fungus industrialized microwave disinfection apparatus of the present utility model (being the batch production production line), it is characterized in that this device comprises: the material conveying mechanism that has conveyer belt, electrical control cubicles, frame, be located at the microwave sterilizating tunnel on the frame successively, chiller, bacterial classification inoculation apparatus, wherein said microwave sterilizating tunnel is made up of microwave generator and casing casing etc., before and after the microwave sterilizating tunnel, be equipped with anti-(microwave) leakage device, described microwave generator is mounted in the inner chamber in microwave sterilizating tunnel, be equipped with steam discharge blower fan as the dehumidifier steam exhaust device at the top in microwave sterilizating tunnel, the steam inlet pipe of described steam discharge blower fan and microwave sterilizating tunnel intracavity inter-connection all offer to allow in the device for preventing leakage of described microwave sterilizating tunnel and front and back thereof and chiller and are placed with culture medium of edible fungus, or the access way that passes smoothly of the conveyer belt of material package (also weighing bag) or material bottle or charging basket.
The technical characterictic of this utility model said apparatus can further be specially:
1, the microwave generator in the described microwave sterilizating tunnel mainly is made up of magnetron, waveguide, the described microwave generator that is made of magnetron, waveguide (or microwave applicator) is both sides or the top that is assemblied in microwave sterilizating tunnel inner chamber, also sets in a side in microwave sterilizating tunnel a circuit control panel that is used to regulate microwave power size, microwave irradiating time length and control conveyer belt transfer rate speed is installed.
2, when utilizing this utility model as the disinfection apparatus of culture medium of edible fungus in bulk, be to be provided with a charging storage tank that is used to hold compost in bulk in the front portion in described microwave sterilizating tunnel, compost in bulk can enter by the discharging opening of charging storage tank on the conveyer belt of compost conveying mechanism, disposes a sack filling machine and auto-welting machine respectively in the front and rear portions of described bacterial classification inoculation apparatus.
3, when utilizing this utility model conduct to be loaded with the material package or the pocket of culture medium of edible fungus or expecting the bactericidal unit of bottle, be to be provided with sack filling machine, and be directly to be connected with bacterial classification inoculation apparatus by conveyer belt at the rear portion of described chiller in the front portion in described microwave sterilizating tunnel.
4, when utilizing this utility model conduct to be loaded with the bactericidal unit of culture medium of edible fungus charging basket, being to be provided with the culture medium of edible fungus charging basket in the front portion in described microwave sterilizating tunnel, also is directly to be connected with bacterial classification inoculation apparatus by conveyer belt at the rear portion of described chiller.
The use the beneficial effects of the utility model are: the microwave sterilizing device of this culture medium of edible fungus can be used for the culture medium of edible fungus in enormous quantities in bulk or the sterilization treatment of culture medium of edible fungus bag or pocket material bottle or culture medium of edible fungus basket, make in the material material monomer (dipole) produce intensive vibration and friction and generate heat with microwave, reach the purpose of sterilization, have sterilization speed fast (sterilization time was generally 5-20 minute), penetration depth height, sterilization effect is good, cost is low characteristics, also have economic and social benefits such as good energy-conservation environmental protection.
(4), description of drawings
Embodiment is described in further detail this utility model below in conjunction with accompanying drawing, but does not constitute any restriction of the present utility model.
Fig. 1 is the structural representation of this utility model specific embodiment 1;
Fig. 2 is the structural representation of this utility model specific embodiment 2;
Fig. 3 is the structural representation of this utility model specific embodiment 3;
Fig. 4 is the structural representation in this utility model microwave sterilizating tunnel.
(5), the specific embodiment
With reference to accompanying drawing as can be known, device of the present utility model comprises: 1, the charging storage tank, 2, conveyer belt (conveyer belt) as material conveying mechanism, 3, device for preventing leakage (is a prior art, constitute by anti-microwave leakage rectangular metal housing that has the dodge gate actuation mechanism etc.), 4, the microwave sterilizating tunnel is (mainly by magnetron, compositions such as microwave generator that waveguide constituted and casing casing), 5, steam discharge blower fan as the dehumidifier steam exhaust device, 6, chiller (adopting traditional air-cooled fast), 7, sack filling machine, 8, sowing connects bacterium device (can be by hand or strain seeder insert strain), 9, the auto-welting machine, 10, the culture medium of edible fungus charging basket, 11, microwave generator, 12, frame, 13, electrical control cubicles (circuit control panel).
With reference to accompanying drawing, the technical characterictic of this device of this utility model is: this device comprises the material conveying mechanism that has conveyer belt 2, electrical control cubicles, frame, be located at the microwave sterilizating tunnel 4 on the frame successively, quickly cooling device 6, bacterial classification inoculation apparatus, wherein said microwave sterilizating tunnel is made up of microwave generator and casing casing etc., before and after the microwave sterilizating tunnel, be equipped with anti-(microwave) leakage device 3, described microwave generator (or microwave applicator) is mounted in the inner chamber in microwave sterilizating tunnel 4, be equipped with steam discharge blower fan 5 as the dehumidifier steam exhaust device at the top in microwave sterilizating tunnel 4, the steam inlet pipe of described steam discharge blower fan and microwave sterilizating tunnel intracavity inter-connection all offer to allow in the device for preventing leakage 3 of described microwave sterilizating tunnel 4 and front and back thereof and chiller 6 and are placed with culture medium of edible fungus, or the access way that passes smoothly of the conveyer belt of material package (also weighing bag) or material bottle or charging basket.
Microwave generator (or microwave applicator) in the described microwave sterilizating tunnel 4 mainly is made up of magnetron, waveguide, described microwave generator is both sides or the top that is assemblied in microwave sterilizating tunnel 4 inner chambers, also sets in a side in microwave sterilizating tunnel 4 circuit control panel (PLC programmable controller) that is used to regulate microwave power size, microwave irradiating time length and control conveyer belt transfer rate speed is installed.
With reference to accompanying drawing 1 as can be known, when utilizing this device as the disinfection apparatus of culture medium of edible fungus in bulk, be to be provided with a charging storage tank 1 that is used to hold compost in bulk in the front portion in described microwave sterilizating tunnel, compost in bulk can enter by the discharging opening of charging storage tank on the conveyer belt 2 of compost conveying mechanism, disposes a sack filling machine 7 and auto-welting machine 9 respectively in the front and rear portions of described bacterial classification inoculation apparatus.
With reference to accompanying drawing 2 as can be known, when utilizing this device, be to dispose sack filling machine 7 in the front portion in described microwave sterilizating tunnel as the bactericidal unit of material package or pocket or material bottle, be directly to be connected with bacterial classification inoculation apparatus at the rear portion of described chiller by conveyer belt.
With reference to accompanying drawing 3 as can be known, when utilizing this device when being loaded with the bactericidal unit of charging basket of culture medium of edible fungus, described culture medium of edible fungus charging basket 10 is the front portions that are positioned at the microwave sterilizating tunnel, is directly to be connected with bacterial classification inoculation apparatus by conveyer belt at the rear portion of described chiller.
This utility model essence is to utilize the microwave sterilizating tunnel 4 that mainly is made of microwave generator that is located on the frame, and the microwave sterilizing device of being made up of jointly the leakage preventing device 3 that is arranged on 4 front and back, microwave sterilizating tunnel and material conveying mechanism is as the application of the sterilization blood processor of culture medium of edible fungus, described culture medium of edible fungus subject to sterilization comprises: compost in bulk, or by the compost of pocket (or weighing bag), material bottle or charging basket splendid attire.
With reference to accompanying drawing 1 as can be known, when utilizing described microwave sterilizing device to handle application as the sterilization of culture medium of edible fungus in bulk, the technological process of its suitability for industrialized production is: get the raw materials ready, promptly get culture medium of edible fungus in bulk ready, the charging storage tank 1 of packing into, place as being conveyed into microwave sterilizating tunnel 4 after on the conveyer belt 2 of material conveying mechanism and carry out sterilization and handle, carry out cooling processing (can place and use air-cooled quickly cooling device), with pocket or expect bottled material (available sack filling machine or bottling machine charging), sowing connects strain (can by hand or strain seeder inoculation).
With reference to accompanying drawing 2 as can be known, when utilizing described microwave sterilizing device to handle as the sterilization of the culture medium of edible fungus of pocket or material package or material bottle splendid attire, the technological process of its suitability for industrialized production is: get the raw materials ready, promptly get the compost (available sack filling machine or bottling machine carry out the splendid attire operation) with pocket or material package or material bottle splendid attire ready, place as being conveyed into microwave sterilizating tunnel 4 after on the conveyer belt 2 of material conveying mechanism and carry out sterilization and handle, carry out quick cooling processing (can place and use air-cooled quickly cooling device), sowing connects bacterium (can by hand or strain seeder inoculation).
With reference to accompanying drawing 3 as can be known, when utilizing described microwave sterilizing device conduct to handle application by the sterilization of the culture medium of edible fungus of charging basket splendid attire, the technological process of its suitability for industrialized production is: get the raw materials ready, promptly get compost with the charging basket splendid attire ready, charging basket placed as being conveyed into microwave sterilizating tunnel 4 after on the conveyer belt 2 of material conveying mechanism carry out sterilization and handle, carry out cooling processing (can place and use air-cooled quickly cooling device), sowing and connect bacterium (can by hand or the inoculation of strain seeder).
Below be the several specific embodiments of this utility model when implementing:
Consult shown in Figure 1, this device that utilizes the microwave sterilizating technology to handle of the present utility model as culture medium of edible fungus industrialization sterilization, comprise frame, on frame, be provided with charging storage tank 1, microwave sterilizating tunnel 4, the conveyer belt 2 as material conveying mechanism, quickly cooling device 6, sack filling machine 7, sow bacterium device 8 and the auto-welting machine 9 of connecing.Charging storage tank 1 bottom discharge mouth is positioned at the front upper that the compost conveying mechanism is a conveyer belt 2, the culture medium of edible fungus conveying mechanism adopts circulating conveyer belt, front and back in the microwave sterilizating tunnel connect device for preventing leakage 3, steam discharge blower fan 5 as the dehumidifier steam exhaust device is positioned at 4 tops, microwave sterilizating tunnel, microwave generator 11 is equipped with in 4 both sides, microwave sterilizating tunnel, the microwave that the microwave generator device produces carries out sterilization treatment to compost, handle the back by (connecting device for preventing leakage 3, the edible bacterium compost turnover of microwave sterilizating tunnel 4 and chiller 6) passage enters in the quickly cooling device 6, chiller is sent to sack filling machine 7 and packs processing after culture medium of edible fungus is carried out cooling processing.Compost repeated transmission after the pack is delivered to sowing and is connect bacterium device 8 and inoculate, and postvaccinal culture medium of edible fungus is after finish a cycle of operation behind auto-welting machine 9 tyings.
Consult shown in Figure 2, the microwave sterilizing device of another kind of culture medium of edible fungus bag of the present utility model, it comprises frame, is provided with sack filling machine device 7, microwave sterilizating tunnel 4, the conveyer belt 2 as material conveying mechanism, quickly cooling device 6 on frame, sows bacterium device 8 and the auto-welting machine 9 of connecing.The feed opening of sack filling machine 7 is positioned at the top of the anterior conveyer belt of conveying mechanism, the culture medium of edible fungus conveying mechanism also adopts circulating conveyer belt, culture medium of edible fungus bag after sack filling machine 7 packs is transmitted is with 2 to be sent in the microwave sterilizating tunnel 4, the front and back in microwave sterilizating tunnel 4 are connecting device for preventing leakage 3, and steam discharge blower fan 5 is positioned at 4 tops, microwave sterilizating tunnel.Microwave generator 11 is equipped with in 4 both sides, microwave sterilizating tunnel, the microwave that the microwave generator device produces carries out sterilization treatment to the culture medium of edible fungus bag, handling the back enters in the chiller 6 by the passage that the edible bacterium material package that connects device for preventing leakage 3, microwave sterilizating tunnel 4 and quickly cooling device 6 passes in and out, fast after the cooling processing, the edible fungi material package is sent to sowing and connects bacterium device 8 and inoculate, and postvaccinal culture medium of edible fungus bag is after finish a cycle of operation behind auto-welting machine 9 tyings.
Consult shown in Figure 3, the microwave sterilizing device of the third culture medium of edible fungus charging basket of the present utility model, it comprises frame, on frame, be provided with microwave sterilizating tunnel 4, conveyer belt 2 as material conveying mechanism, quickly cooling device 6, sowing connects bacterium device 8, the conveying mechanism of culture medium of edible fungus charging basket 10 adopts conveyer belt 2, culture medium of edible fungus charging basket 10 is transported in the microwave sterilizating tunnel 4 through conveyer belt 2, the front and back in microwave sterilizating tunnel 4 are connecting device for preventing leakage 3, steam discharge blower fan 5 is positioned at 4 tops, microwave sterilizating tunnel, microwave generator 11 is equipped with in 4 both sides, microwave sterilizating tunnel, the microwave that the microwave generator device takes place carries out sterilization treatment to the culture medium of edible fungus charging basket, handle the back by connecting device for preventing leakage 3, microwave sterilizating tunnel 4 enters quickly cooling device 6 with the passage of the edible bacterium charging basket turnover of quickly cooling device 6, after the cooling processing, the edible fungi charging basket is sent to sow to connect through conveying mechanism more just finishes a cycle of operation after bacterium device 8 is inoculated fast.
The experiment of this utility model microwave sterilizing effect: is that 55% solid medium is done bactericidal assay, the packaging material polyethylene plastic bag with the culture medium of edible fungus bag with every bag of 225g, moisture percentage.
Experimental result shows, with need not pack comparing of direct sterilization, with polyethylene plastic bag pack hardly influenced to bactericidal effect, this be because vinyon be low-loss dielectric, the loss that microwave is propagated therein is minimum, does not affect microwave to the sterilization result of culture medium. Therefore the culture medium of edible fungus bag adopts poly-polyethylene plastic bag to pack, and effect is best.
It is of the present utility model that not state part same as the prior art.
Claims (5)
1. culture medium of edible fungus industrialized microwave disinfection apparatus, it is characterized in that this device comprises: the material conveying mechanism that has conveyer belt, electrical control cubicles, frame, be located at the microwave sterilizating tunnel (4) on the frame successively, chiller (6), bacterial classification inoculation apparatus, wherein said microwave sterilizating tunnel (4) is made up of microwave generator and casing casing, before and after described microwave sterilizating tunnel, be equipped with device for preventing leakage (3), described microwave generator is mounted in the inner chamber of microwave sterilizating tunnel (4), be equipped with steam discharge blower fan (5) as the dehumidifier steam exhaust device at the top in microwave sterilizating tunnel, the steam inlet pipe of described steam discharge blower fan and microwave sterilizating tunnel intracavity inter-connection all offer to allow in the device for preventing leakage of described microwave sterilizating tunnel and front and back thereof and chiller and are placed with culture medium of edible fungus, or the access way that passes smoothly of the conveyer belt of material package pocket or material bottle or charging basket.
2. culture medium of edible fungus industrialized microwave disinfection apparatus according to claim 1, it is characterized in that the microwave generator in the described microwave sterilizating tunnel (4) mainly is made up of magnetron, waveguide, described microwave generator is both sides and/or the top that is assemblied in microwave sterilizating tunnel (4) inner chamber, also sets in a side of microwave sterilizating tunnel (4) circuit control panel that is used to regulate microwave power size, microwave irradiating time length and control conveyer belt transfer rate speed is installed.
3. culture medium of edible fungus industrialized microwave disinfection apparatus according to claim 1 and 2, it is characterized in that when utilizing this apparatus system as the disinfection apparatus of culture medium of edible fungus in bulk, be to be provided with a charging storage tank (1) that is used to hold compost in bulk in the front portion in described microwave sterilizating tunnel (4), compost in bulk can enter by the discharging opening of charging storage tank on the conveyer belt (2) of compost conveying mechanism, disposes a sack filling machine (7) and auto-welting machine (9) respectively in the front and rear portions of described bacterial classification inoculation apparatus.
4. culture medium of edible fungus industrialized microwave disinfection apparatus according to claim 1 and 2, it is characterized in that when utilizing the conduct of this apparatus system to be loaded with the material package or the pocket of culture medium of edible fungus or expecting the bactericidal unit of bottle, being to be provided with sack filling machine (7) in front portion, described microwave sterilizating tunnel, is directly to be connected with bacterial classification inoculation apparatus by conveyer belt (2) at the rear portion of described chiller.
5. culture medium of edible fungus industrialized microwave disinfection apparatus according to claim 1 and 2, it is characterized in that when utilizing the conduct of this apparatus system to be loaded with the bactericidal unit of culture medium of edible fungus charging basket, being to be provided with culture medium of edible fungus charging basket (10) in the front portion in described microwave sterilizating tunnel, is directly to be connected with bacterial classification inoculation apparatus by conveyer belt at the rear portion of described chiller.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010201650697U CN201631728U (en) | 2010-04-20 | 2010-04-20 | Industrial microwave sterilizing device for edible mushroom culture material |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010201650697U CN201631728U (en) | 2010-04-20 | 2010-04-20 | Industrial microwave sterilizing device for edible mushroom culture material |
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| Publication Number | Publication Date |
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| CN201631728U true CN201631728U (en) | 2010-11-17 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN2010201650697U Expired - Fee Related CN201631728U (en) | 2010-04-20 | 2010-04-20 | Industrial microwave sterilizing device for edible mushroom culture material |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104663242A (en) * | 2015-01-26 | 2015-06-03 | 青岛科朗特机电设备制造有限公司 | Microwave mushroom automatic planting equipment and mushroom planting method |
| CN105850508A (en) * | 2016-05-06 | 2016-08-17 | 安徽龙王山农业股份有限公司 | Edible fungus solid culture medium sterilization device |
| US11229095B2 (en) | 2014-12-17 | 2022-01-18 | Campbell Soup Company | Electromagnetic wave food processing system and methods |
-
2010
- 2010-04-20 CN CN2010201650697U patent/CN201631728U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US11229095B2 (en) | 2014-12-17 | 2022-01-18 | Campbell Soup Company | Electromagnetic wave food processing system and methods |
| CN104663242A (en) * | 2015-01-26 | 2015-06-03 | 青岛科朗特机电设备制造有限公司 | Microwave mushroom automatic planting equipment and mushroom planting method |
| CN104663242B (en) * | 2015-01-26 | 2017-02-01 | 山东科朗特微波设备有限公司 | Microwave mushroom automatic planting equipment and mushroom planting method |
| CN105850508A (en) * | 2016-05-06 | 2016-08-17 | 安徽龙王山农业股份有限公司 | Edible fungus solid culture medium sterilization device |
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Legal Events
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20101117 Termination date: 20150420 |
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| EXPY | Termination of patent right or utility model |