CN201628497U - Double-tube clearance perfusion leakage alarming air cooler - Google Patents

Double-tube clearance perfusion leakage alarming air cooler Download PDF

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Publication number
CN201628497U
CN201628497U CN2010201623562U CN201020162356U CN201628497U CN 201628497 U CN201628497 U CN 201628497U CN 2010201623562 U CN2010201623562 U CN 2010201623562U CN 201020162356 U CN201020162356 U CN 201020162356U CN 201628497 U CN201628497 U CN 201628497U
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CN
China
Prior art keywords
tube
tube sheet
air cooler
water
tube plate
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Expired - Fee Related
Application number
CN2010201623562U
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Chinese (zh)
Inventor
安华
吕松海
蔡国璋
宋士杰
孙艳儒
廉恒勇
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FTEC ENGINEERING Co Ltd
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FTEC ENGINEERING Co Ltd
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Priority to CN2010201623562U priority Critical patent/CN201628497U/en
Application granted granted Critical
Publication of CN201628497U publication Critical patent/CN201628497U/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Abstract

The utility model relates to the field of heat exchanger, in particular to a double-tube clearance perfusion leakage alarming air cooler which solves the problem that the heat transmission efficiency of a whole air cooler is low as the groove of the inner wall of the current air cooler is filled by air. The double-tube clearance perfusion leakage alarming air cooler includes an inner tube, and an outer tube; a diversion trench is arranged in the inner wall of the outer tube; the double-tube clearance perfusion leakage alarming air cooler also comprises an air side front tube plate and an air side back tube plate jointed with the outer tube in an expanding way, as well as a water side front tube plate and a water side back tube plate jointed with the inner tube in an expanding way; the outsides of the water side front tube plate and the water side back tube plate are provided with a front end cover and a back end cover; a front clearance and a back clearance are reserved between the air side front tube plate and the water side front tube plate as well as between the air side back tube plate and the water side back tube plate; deflector holes communicated with the front clearance are arranged below the front end cover and the water side front tube plate; a leakage pressure sensing alarm is arranged on the front end cover; and water medium filing ports communicated with the back clearance are arranged below the back end cover and the water side back tube plate. The double-tube clearance perfusion leakage alarming air cooler has the advantages of simple structure, skillful design, as well as simple and convenient operation, improves the heat transmission efficiency of the double-tube air cooler and effectively solves the problem of cooling medium leakage.

Description

Two-tube gap topping up leakage alarm air cooler
Technical field
The utility model relates to heat exchanger field, is specially a kind of two-tube gap topping up leakage alarm air cooler.
Background technology
The air cooler full name is an aerial cooler, it be with the various cold fluids in the flowing pipe as cooling medium, the hot-air outer to flowing pipe cools off.Aerial cooler mainly is applied to every field such as petrochemical industry, boats and ships are supporting, power station in the heat exchange field, have advantages such as easy to assembly, good effect of heat exchange, compact conformation and noiseless.After this structure air cooler running time was long, the cooling tube of core group inside was because long-time corrosion has the risk that cooling medium leaks in the generator tube.If air cooler is installed in motor internal and uses, in case taking place, cooling medium leaks, can cause fatal infringement to motor.
For solving the problem that causes cooling medium to leak after corroding appears in air cooler cooling tube long-play, general way is to improve cooling tube material or employing double pipe structure in the industry at present.Wherein adopt the concrete grammar of double pipe structure to be: cooling tube is the double-layer composite pipe that forms by cooling off interior pipe and the cooling mutual expanded joint of outer tube, wherein cool off the outer tube wall circumferential interval and have the guiding gutter that connects the cooling outer tube along the longitudinal direction, the fin expanded joint is on the cooling outer tube, when interior pipe leaks, the water that spills is by the guiding gutter of outer tube wall, flow to the warning device position, warning device is reported to the police, the prompt facility administrative staff, this moment, the air cooler operation had risk, need in time take suitable remedial measure to air cooler.Though this structure has solved the problem that cooling medium leaks, but also there is following shortcoming in actual applications: behind the outer tube wall fluting, contact area in making during the Guan Yuqi expanded joint has reduced, slotted section has formed an air cavity volume, and the heat transfer coefficient of air is very low under this operating mode, causes this structure air cooler heat transfer efficiency more much lower than single tube structure.
Summary of the invention
The utility model causes the low problem of whole air cooler heat transfer efficiency in order to be full of air in the groove that solves existing leakage alarm air cooler outer tube wall, and a kind of two-tube gap topping up leakage alarm air cooler is provided.
The utility model is to adopt following technical scheme to realize: two-tube gap topping up leakage alarm air cooler, comprise by interior pipe and the mutual expanded joint of outer tube and the two-layer compound cooling tube that forms, the outer tube wall circumferential interval has the guiding gutter that connects outer tube along the longitudinal direction, expanded joint has fin on the outer tube, also comprise air side front tube sheet and air side back tube sheet with end, outer tube two ends expanded joint, water side front tube sheet and water rear flank tube sheet with end, interior pipe two ends expanded joint, wherein water side front tube sheet and the water rear flank tube sheet outside is equipped with drive end bearing bracket and rear end cap respectively, innovative point of the present utility model is to leave the anterior diastema that communicates with guiding gutter between air side front tube sheet and the water side front tube sheet, leave the post gap that communicates with guiding gutter between air side back tube sheet and the water rear flank tube sheet, be provided with sealing gasket around anterior diastema and the post gap; The pod apertures that drive end bearing bracket, water side front tube sheet below have mutual perforation and be communicated with anterior diastema, on the drive end bearing bracket and be positioned at the pod apertures place leak pressure sensor alarm is housed, rear end cap, water rear flank tube sheet below have mutual perforation and the aqueous medium that is communicated with post gap is filled mouth.Described leak pressure sensor alarm is existing known products, and its structure and operation principle are well known to those of ordinary skill in the art.
Adopt structural design of the present utility model, after assembling was finished, before using for the first time, the aqueous medium from the rear end cap was filled mouthful water filling in the post gap, will be full of aqueous medium in the guiding gutter between outer tube and the interior pipe afterwards.Because generally the specific heat of air is 1.2KJ/ (KgK), specific heat of water is 4.2KJ/ (KgK), and the heat-transfer effect of water is well more a lot of than air, this air cooler of between inner and outer pipes, filling aqueous medium, and whole heat transfer efficiency can improve about 9% as calculated.If the air cooler of this structure leaks, because the pressure of cooling medium is than the pressure height of water conservancy diversion trough inner water, so can not produce backflow, and the pressure that monitors by the leak pressure sensor alarm that is positioned at the drive end bearing bracket below changes, whether pipe leaks in can detecting very easily, in time takes measures.
Compared with prior art, the utility model is simple in structure, design is ingenious, easy and simple to handle, not only improved the heat transfer efficiency of two-tube air cooler, and efficiently solve the problem that cooling medium leaks, change and fast detecting whether to leak by pressure cooling medium to interior pipe, in time take measures, can ensure that air cooler is applied in to require safe, long service life, not in the occasion of easy-maintaining.
Description of drawings
Fig. 1 is the syndeton schematic diagram of outer tube and interior pipe;
Fig. 2 is the syndeton schematic diagram of outer tube and fin;
Fig. 3 is a cutaway view of the present utility model;
Fig. 4 is an assembly structure schematic diagram of the present utility model;
Among the figure: pipe in the 1-; The 2-outer tube; The 3-guiding gutter; The 4-fin; 5-air side front tube sheet; 6-air side back tube sheet; 7-water side front tube sheet; 8-water rear flank tube sheet; The 9-drive end bearing bracket; The 10-rear end cap; The 11-anterior diastema; The 12-post gap; The 13-pod apertures; 14-leak pressure sensor alarm; The 15-aqueous medium is filled mouth.
The specific embodiment
Two-tube gap topping up leakage alarm air cooler, as shown in Figure 1, comprise by interior pipe 1 and outer tube 2 mutual expanded joints and the two-layer compound cooling tube that forms, outer tube 2 inwall circumferential intervals have the guiding gutter 3 that connects outer tube along the longitudinal direction, as shown in Figure 2, expanded joint has fin 4 on the outer tube 2, as Fig. 3, shown in 4, also comprise air side front tube sheet 5 and air side back tube sheet 6 with end, outer tube 2 two ends expanded joint, water side front tube sheet 7 and water rear flank tube sheet 8 with end, interior pipe 1 two ends expanded joint, wherein the water side front tube sheet 7 and tube sheet 8 outsides, water rear flank are equipped with drive end bearing bracket 9 and rear end cap 10 respectively, leave the anterior diastema 11 that communicates with guiding gutter 3 between air side front tube sheet 5 and the water side front tube sheet 7, leave the post gap 12 that communicates with guiding gutter between air side back tube sheet 6 and the water rear flank tube sheet 8, be provided with sealing gasket around anterior diastema 11 and the post gap 12; The pod apertures 13 that drive end bearing bracket 9, water side front tube sheet 7 belows have mutual perforation and are communicated with anterior diastema 11, on the drive end bearing bracket and be positioned at pod apertures 13 places leak pressure sensor alarm 14 is housed, rear end cap 10, tube sheet 8 belows, water rear flank have mutual perforation and the aqueous medium that is communicated with post gap 12 fills mouthfuls 15.
Shown in Fig. 3,4, each parts is assembled, the aqueous medium from the rear end cap is filled mouthful water filling in the post gap then, when water is flowed out by anterior diastema, can judge in the guiding gutter between outer tube and the interior pipe and has been full of aqueous medium.In the air cooler use, when interior pipe takes place to leak, cause the interior aqueous medium pressure of guiding gutter to change, the leak pressure sensor alarm that is positioned at the drive end bearing bracket below afterwards monitors Pressure Fluctuation Signal, and sending alarm signal, the prompt facility administrative staff in time take corresponding measure.

Claims (1)

1. two-tube gap topping up leakage alarm air cooler, comprise by interior pipe (1) and outer tube (2) expanded joint and the two-layer compound cooling tube that forms mutually, outer tube (2) inwall circumferential interval has the guiding gutter (3) that connects outer tube along the longitudinal direction, outer tube (2) is gone up expanded joint fin (4), also comprise air side front tube sheet (5) and air side back tube sheet (6) with outer tube (2) end, two ends expanded joint, water side front tube sheet (7) and water rear flank tube sheet (8) with interior pipe (1) end, two ends expanded joint, wherein water side front tube sheet (7) and water rear flank tube sheet (8) outside is equipped with drive end bearing bracket (9) and rear end cap (10) respectively, it is characterized in that leaving between air side front tube sheet (5) and the water side front tube sheet (7) anterior diastema (11) that communicates with guiding gutter (3), leave the post gap (12) that communicates with guiding gutter between air side back tube sheet (6) and the water rear flank tube sheet (8), anterior diastema (11) and post gap (12) are provided with sealing gasket all around; The pod apertures (13) that drive end bearing bracket (9), water side front tube sheet (7) below have mutual perforation and be communicated with anterior diastema (11), on the drive end bearing bracket and be positioned at pod apertures (13) and locate to be equipped with leak pressure sensor alarm (14), rear end cap (10), water rear flank tube sheet (8) below have mutual perforation and the aqueous medium that is communicated with post gap (12) is filled mouth (15).
CN2010201623562U 2010-04-15 2010-04-15 Double-tube clearance perfusion leakage alarming air cooler Expired - Fee Related CN201628497U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2010201623562U CN201628497U (en) 2010-04-15 2010-04-15 Double-tube clearance perfusion leakage alarming air cooler

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Application Number Priority Date Filing Date Title
CN2010201623562U CN201628497U (en) 2010-04-15 2010-04-15 Double-tube clearance perfusion leakage alarming air cooler

Publications (1)

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102384667A (en) * 2011-11-01 2012-03-21 长沙东屋机电有限责任公司 Horizontal condensing unit
CN102441616A (en) * 2011-11-30 2012-05-09 华南理工大学 Shell-and-tube heat exchanger and method for carrying out expansion joint on aluminum heat exchange tube and steel tube plate thereof
CN102705067A (en) * 2012-05-17 2012-10-03 三一重机有限公司 Coolant leakage preventing device, coolant leakage preventing device and engineering machinery cooling system
CN103203420A (en) * 2013-04-25 2013-07-17 东方电气集团东方锅炉股份有限公司 Expanding connection method between heat exchange pipe and pipe plate and between heat exchange pipe and anti-scouring sleeve
CN108981420A (en) * 2018-05-07 2018-12-11 上海海事大学 A kind of bilayer sleeve heat-exchanger rig suitable for hazardous fluids medium
CN109029050A (en) * 2018-06-21 2018-12-18 上海中船三井造船柴油机有限公司 It is a kind of bilayer heat exchanger tube and its composition heat exchanger

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102384667A (en) * 2011-11-01 2012-03-21 长沙东屋机电有限责任公司 Horizontal condensing unit
CN102441616A (en) * 2011-11-30 2012-05-09 华南理工大学 Shell-and-tube heat exchanger and method for carrying out expansion joint on aluminum heat exchange tube and steel tube plate thereof
CN102441616B (en) * 2011-11-30 2013-12-11 华南理工大学 Shell-and-tube heat exchanger and method for carrying out expansion joint on aluminum heat exchange tube and steel tube plate thereof
CN102705067A (en) * 2012-05-17 2012-10-03 三一重机有限公司 Coolant leakage preventing device, coolant leakage preventing device and engineering machinery cooling system
CN103203420A (en) * 2013-04-25 2013-07-17 东方电气集团东方锅炉股份有限公司 Expanding connection method between heat exchange pipe and pipe plate and between heat exchange pipe and anti-scouring sleeve
CN103203420B (en) * 2013-04-25 2014-12-03 东方电气集团东方锅炉股份有限公司 Expanding connection method between heat exchange pipe and pipe plate and between heat exchange pipe and anti-scouring sleeve
CN108981420A (en) * 2018-05-07 2018-12-11 上海海事大学 A kind of bilayer sleeve heat-exchanger rig suitable for hazardous fluids medium
CN109029050A (en) * 2018-06-21 2018-12-18 上海中船三井造船柴油机有限公司 It is a kind of bilayer heat exchanger tube and its composition heat exchanger

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C14 Grant of patent or utility model
GR01 Patent grant
C17 Cessation of patent right
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20101110

Termination date: 20140415