CN201611643U - Nonpolar light tube powder coating machine - Google Patents
Nonpolar light tube powder coating machine Download PDFInfo
- Publication number
- CN201611643U CN201611643U CN2010201198549U CN201020119854U CN201611643U CN 201611643 U CN201611643 U CN 201611643U CN 2010201198549 U CN2010201198549 U CN 2010201198549U CN 201020119854 U CN201020119854 U CN 201020119854U CN 201611643 U CN201611643 U CN 201611643U
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- powder coating
- transmission chain
- machine
- fluorescent tube
- coating machine
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Abstract
The utility model relates to a light tube device, in particular to a nonpolar light tube powder coating machine. The provided powder coating machine has the characteristics of good processing quality, high production efficiency and obviously reduced processing cost. The utility model has the following technical schemes that: the nonpolar light tube powder coating machine comprises an insulated machine housing fixed on a machine frame, a group of heating pipes and a group of blowing pipes installed in the insulated machine housing; and the nonpolar light tube powder coating machine is characterized in that the machine frame is further provided with a transmission chain driven by a power mechanism and pulling a light tube clamp to move horizontally, wherein the transmission chain successively passes through a machine head, the insulated machine housing and a machine tail, and then turns back along with the horizontal surface, and then the transmission chain passes through the insulated machine housing again and returns back to the machine head to form an end-to-end closed kinematic chain.
Description
Technical field
The utility model relates to a kind of fluorescent tube equipment, especially electrodeless lamp fluorescent tube powder coating machine.
Background technology
As the lighting of a new generation, electrodeless light fixture has the characteristics of long-life, high light efficiency, high-color rendering.Electrodeless lamp is made up of radio-frequency generator, coupler and fluorescent tube three parts.It is that electromagnetic field by radio-frequency generator is coupled in the fluorescent tube in the mode of induction, makes the gas avalanche ionization in the fluorescent tube, forms plasma; The plasma-excited atom gives off ultraviolet ray when returning ground state.The fluorescent material of tube inner wall is subjected to ultraviolet ray excited generation visible light.
The electrodeless lamp fluorescent tube that poured into fluorescent material liquid need be fixed on fluorescent material on the tube inner wall by dusting drying and roasted tube two procedures.Existing dusting drying process is to carry out on box dusting drying machine shown in Figure 8: poured into the fluorescent tube of fluorescent material liquid Open Side Down one by one and be shelved on the powder coating machine shelf 18, electrothermal tube 17 energisings that are installed in top in the case are heated, and the fixing blower 19 in base makes hot-air enter the drying of accelerating fluorescent material liquid in the fluorescent tube towards up-draught in the case.The dusting drying machine of this structure relies on manual operations substantially, and not only yield poorly (generally per hour can only process 20 cover), and also heating-up temperature is difficult to control, makes dried phosphor powder layer exist more defective to cause qualification rate on the low side, and production cost is raise.
The utility model content
Technical problem to be solved in the utility model is the deficiency that overcomes the above-mentioned background technology, and a kind of improvement of electrodeless fluorescent tube powder coating machine is provided, and this powder coating machine should have that crudy is good, production efficiency is high and the significantly reduced characteristics of production cost.
The technical scheme that the utility model provides is: electrodeless fluorescent tube powder coating machine comprises the insulation casing that is fixed on the frame, is installed in one group of heating tube and one group of blower in the insulation casing; It is characterized in that also being provided with on the described frame one is driven and traction the transmission chain of tube clamper horizontal movement by actuating unit, this transmission chain is back turned back along horizontal plane again after passing through head, insulation casing and tail successively, passes through once more to be incubated later and gets back to head behind the casing and form an end to end sealing kinematic chain.
Described tube clamper comprises the rest stand that is driven by transmission chain, one end of rest stand is shaped on and is used for the location hole that the fluorescent tube semi-finished product insert the location, the other end of rest stand up bends and the top is shaped on a pair of half-finished jag of holding fluorescent tube that is beneficial to, and this jag adopts fine wire to make.
In the described actuating unit, head, tail are provided with the vertical rotating disk of a pivot center respectively, and the circumferential edge of rotating disk is along being shaped on the sprocket that matches with transmission chain, and described chain is walked around behind the rotating disk of head, tail end to end successively; Aforementioned rotating disk is driven by motor and gear box.
The diameter of described fine wire is 0.5-1.5mm.
The beneficial effects of the utility model are: because heating-up temperature can be precisely controlled (can in ± 3 ℃ of scopes), heating time is easy to adjust, therefore the crudy of fluorescent tube is improved significantly, and (the fluorescent coating thickness is even, the defective products rate significantly reduces), production efficiency significantly improves (improving more than 5 times); And the also corresponding remarkable decline of energy consumption with cost.
Description of drawings
Fig. 1 is a main TV structure schematic diagram of the present utility model.
Fig. 2 is a plan structure schematic diagram of the present utility model.
Fig. 3 is the A portion structure for amplifying schematic diagram among Fig. 1.
Fig. 4 is the perspective view of tube clamper of the present utility model.
Fig. 5 is the perspective view of electrodeless fluorescent tube.
Fig. 6 is the half-finished perspective view of fluorescent tube.
Fig. 7 is the machining state schematic diagrames of fluorescent tube semi-finished product on tube clamper.
Fig. 8 is the perspective view of existing dusting drying machine.
Embodiment
Shown in Figure 5 is the shape of a kind of electrodeless fluorescent tube G, and it is burnt to melt fixedly by two fluorescent tube semi-finished product G1 butt joints shown in Figure 6 and forms; Pour into the semifinished tube of fluorescent material liquid, need finish the processing of dusting drying process.
Electrodeless fluorescent tube powder coating machine, comprise the insulation casing 1 that is fixed on the frame, be installed in one group of heating tube 10 (as can be known, several heating tubes 10 are arranged on the internal chamber wall portion of insulation casing in parallel to each other among Fig. 1) and one group of blower 11 (blower 11 and blower fan 12 connections) in the insulation casing; Above structure is all similar with existing dusting drying machine.
The utility model also is provided with one and is driven and traction the transmission chain 5 of tube clamper 3 horizontal movements by actuating unit on described frame 16, this transmission chain is back turned back again after passing through head, insulation casing and tail successively, passes through once more to be incubated later and gets back to head behind the casing and form an end to end sealing kinematic chain.
In the described actuating unit, head, tail are provided with a pivot center vertical rotating disk 2 and rotating disk 6 respectively, and the circumferential edge of rotating disk 2,6 is along all being shaped on the sprocket that matches with transmission chain; Described transmission chain is walked around behind the rotating disk of head, tail end to end successively; After motor and gear box (motor and gear box omit among the figure) drive the rotating shaft of rotating disk 6, promptly drive transmission chain 5 motions.
Fixing one group of carriage 7 on the transmission chain; These carriage horizontal arrangement, an end is fixed on the transmission chain, and the other end then rests on the slide rail 8 of a horizontal arrangement (this slide rail also forms a sealed joint round transmission chain equidistantly) slidably; Transmission chain motion, carriage 7 motion (other end of carriage 7 slides on slide rail 8) that just is being pulled.
Described tube clamper 3 comprises the rest stand 3-2 that is installed on the carriage 7, one end of rest stand is shaped on and is used for the location hole 3-3 that the fluorescent tube semi-finished product insert the location, the other end of rest stand up bends and the top is shaped on a pair of half-finished jag 3-1 of holding fluorescent tube that is beneficial to, and this jag adopts fine wire to make.
The diameter of described fine wire is 0.5-1.5mm.
Described fine wire is a stainless steel wire.
Operation principle of the present utility model is: electric motor starting, rotating disk drives transmission chain, opening is put the fluorescent tube semi-finished product that are placed on the rest stand 3 down and is being pulled and travels forward, and enters in the insulation casing 1 with certain speed, accepts fire-cure (hot blast from bottom to top is blown in the pipe) of high temperature and hot blast; Walking out the insulation casing when the fluorescent tube semi-finished product (covers and the entire process have about 20 minutes; The insulation casing general length be more than ten meter) after just finished drying process.Generally the fluorescent tube semi-finished product of placing at the head position just can be finished drying at the tail position and search; Therefore, operating personnel can be arranged simultaneously in head position and tail position, and that dries the back fluorescent tube searches and treat putting into of roasting fluorescent tube; Simultaneous two way operation can significantly improve production efficiency.
Claims (4)
1. electrodeless fluorescent tube powder coating machine comprises the insulation casing (1) that is fixed on the frame, is installed in one group of heating tube (10) and one group of blower (11) in the insulation casing; It is characterized in that also being provided with on the described frame one is driven and traction the transmission chain (5) of tube clamper (3) horizontal movement by actuating unit, this transmission chain is back turned back along horizontal plane again after passing through head, insulation casing and tail successively, passes through once more to be incubated later and gets back to head behind the casing and form an end to end sealing kinematic chain.
2. electrodeless fluorescent tube powder coating machine according to claim 1, it is characterized in that described tube clamper (3) comprises the rest stand (3-2) that is driven by transmission chain, one end of rest stand is shaped on and is used for the location hole (3-3) that the fluorescent tube semi-finished product insert the location, the other end of rest stand up bends and the top is shaped on a pair of half-finished jag of holding fluorescent tube (3-1) that is beneficial to, and this jag adopts fine wire to make.
3. electrodeless fluorescent tube powder coating machine according to claim 1 and 2, it is characterized in that in the described actuating unit, head is provided with the vertical rotating disk of a pivot center (2), tail is provided with the vertical rotating disk of a pivot center (6), the circumferential edge of two rotating disks is along all being shaped on the sprocket that matches with transmission chain (5), and described transmission chain is walked around behind the rotating disk of head, tail end to end successively; Aforementioned rotating disk is driven by motor and gear box.
4. electrodeless fluorescent tube powder coating machine according to claim 3, the diameter that it is characterized in that described fine wire is 0.5-1.5mm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010201198549U CN201611643U (en) | 2010-02-25 | 2010-02-25 | Nonpolar light tube powder coating machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010201198549U CN201611643U (en) | 2010-02-25 | 2010-02-25 | Nonpolar light tube powder coating machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201611643U true CN201611643U (en) | 2010-10-20 |
Family
ID=42962278
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2010201198549U Expired - Fee Related CN201611643U (en) | 2010-02-25 | 2010-02-25 | Nonpolar light tube powder coating machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201611643U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102295136A (en) * | 2011-05-26 | 2011-12-28 | 浙江创源照明科技有限公司 | Coated powder shaping conveying line for electrodeless lamp |
| CN103258702A (en) * | 2012-02-20 | 2013-08-21 | 江苏百正光电科技有限公司 | Production line for production of low-frequency electrodeless lamp |
-
2010
- 2010-02-25 CN CN2010201198549U patent/CN201611643U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102295136A (en) * | 2011-05-26 | 2011-12-28 | 浙江创源照明科技有限公司 | Coated powder shaping conveying line for electrodeless lamp |
| CN103258702A (en) * | 2012-02-20 | 2013-08-21 | 江苏百正光电科技有限公司 | Production line for production of low-frequency electrodeless lamp |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20101020 Termination date: 20150225 |
|
| EXPY | Termination of patent right or utility model |