CN201607402U - Ultraviolet absorption spectrum measuring device of coal sulfur content - Google Patents

Abstract

An ultraviolet absorption spectrum measuring device of coal sulfur content comprises a combustion furnace, a measuring chamber, an ultraviolet light source, a spectrometer and a flow meter. A thermoelectric couple is inserted into the combustion furnace and connected with a first temperature control device; a sample inlet mechanism is arranged at an inlet of the combustion furnace, the inlet of the combustion furnace is connected with a first electromagnetic pump and an air purification device, an outlet of the combustion furnace is connected with the measuring chamber via a pipeline, and a heating strap and thermal insulating cotton are wound outside of the measuring chamber connected with a second temperature control device; an outlet of the measuring chamber is sequentially connected with a waste gas treatment device, a drying tube, the flow meter and a second electromagnetic pump via pipelines; and the measuring chamber includes a measuring pipe, an air inlet and an air outlet are arranged on a pipe wall of the measuring pipe, two ends of the measuring pipe are respectively provided with a collimating lens and a focusing lens which are respectively fastened at two ends of the measuring pipe via a first lens cover, a first optical fiber connecting seat, a second lens cover and a second optical fiber connecting seat, the ultraviolet light source is connected with the first optical fiber connecting seat via a first optical fiber, and the spectrometer is connected with the second optical fiber connecting seat via a second optical fiber. The ultraviolet absorption spectrum measuring device of coal sulfur content can be widely applied in sulfur content analysis of combustible matters such as coal, oil and the like.

Description

The measuring sulfur content in coal by ultraviolet absorption spectroscopy device

Technical field

The utility model belongs to the technical field of analytical instrument, is specifically related to the ultra-violet absorption spectrum measurement mechanism of sulfur content in the combustibles such as a kind of coal.

Background technology

Measure sulfur content in the coal rapidly and accurately, ature of coal classification and price, each environmental administration are reduced sulphuric dioxide to the pollution of environment and instruct enterprise's coal separation all will provide the important techniques foundation.Domestic and international application mainly contains high-temp combustion coulometry and infrared absorption method in the method for ature of coal sulfur content express-analysis at present.

The coulometry process is that sample through the weighing of high precision balance is under catalyst action, abundant combustion decomposition in 1150 ℃ of high temperature, the primary product sulphuric dioxide of sulphur enters in the electrolytic cell with carrier gas and detects, sulphuric dioxide is absorbed by potassium iodide, potassium bromide solution, and the iodine, the bromine that are produced with electrolysis potassium iodide, potassium bromide solution carry out titration.Calculate the content of full sulphur in the coal according to the electric weight that electrolysis consumed.The single sample of this method only needs 6min analysis time, can be surely, accurate, finish in the coal mensuration of sulphur entirely, the needs that are adapted to manage soon.It is more that present domestic coulometric titration uses, the relatively cheap and suitable popularization of price.Weak point is that electrolytic cell, electrode, air cleaning system need periodic maintenance, and electrolytic solution needs often to change, and is relatively poor to the sulphur coal measurement accuracy.

The measuring principle of infrared absorption method is after coal sample is sent in the stove, to burn under excess oxygen, and the sulphur in the sample mainly is converted into sulphuric dioxide (SO ₂).After the pre-service such as combustion product gases drying, filtering dust,, be detected device and receive, according to the Lambert-Beer law, by absorbance and the absorption cross section calculating SO that knows in advance with the gas after the infrared light treatment with irradiation of specific wavelength ₂The instantaneous concentration of gas, thus the total sulfur content of accumulation calculated.Full sulphur content is a kind of advanced person's analytical approach in the infrared absorption spectroscopy measurement coal, has listed the ASTM standard in, measures accurately, but needs the periodic maintenance pretreatment system, change corresponding chemical reagent, otherwise residual interference component can influence measurement result.In addition, the instrument and equipment costliness is an example with U.S. SC2432DR type sulphur meter, and average price is about 40,000 dollars, and maintenance/maintenance cost height, is difficult at home coal and power industry popularization and application.

The utility model content

The utility model is surveyed the deficiency of sulphur content analysis method and instrument existence at enclosed pasture method and infrared absorption method, a kind of measuring sulfur content in coal by ultraviolet absorption spectroscopy device is proposed, reduced the workload of periodic maintenance, adjustment, equipment and maintenance cost have been reduced, measurement result is accurate, quick, wide ranges, and is easy to by master by non-professional persons.

The utility model adopts following technical scheme: a kind of measuring sulfur content in coal by ultraviolet absorption spectroscopy device, it is characterized in that, comprise combustion furnace, measuring chamber, ultraviolet source, spectrometer, air cleaning unit, flowmeter, computing machine, combustion furnace inside is inserted with thermopair, and thermopair links to each other with first attemperating unit; Sample introduction mechanism is placed in the combustion furnace porch, is connected with first electromagnetic pump and air cleaning unit simultaneously, and the combustion furnace outlet links to each other with measuring chamber by pipeline, and heating tape and heat insulation foam are twined in the outside of measuring chamber, and are connected with second attemperating unit; The measuring chamber outlet is connected with emission-control equipment, drying tube, flowmeter, second electromagnetic pump successively by pipeline; Described measuring chamber comprises measuring tube, on the tube wall of measuring tube, be provided with air intake opening and gas outlet, be respectively equipped with collimation lens and condenser lens at the two ends of measuring tube, and respectively by first Jing Gai, the first optical fiber Connection Block and second Jing Gai, the second optical fiber Connection Block is fixed tightly in collimation lens and focus lamp at the two ends of measuring tube, the ultraviolet source that is used to form the incident parallel beam is connected with the first optical fiber Connection Block of an end of measuring tube by first optical fiber, and the spectrometer that is used to receive the transmit ultraviolet light by flue gas passes through second optical fiber and is connected with the second optical fiber Connection Block of the measuring tube other end.

Beneficial effect: compared with prior art, measuring sulfur content in coal by ultraviolet absorption spectroscopy method and the device that the utility model proposes have following characteristic and advantage:

1) system sensitivity height has improved the detection lower limit of SO2 gas concentration, can reach several ppm magnitudes under light path 0.2m, has improved the detection lower limit of ature of coal sulfur content effectively;

2) the utility model measurement mechanism modular design is made up of coal sample tubular furnace combustion system, ultra-violet absorption spectrum system and computer based data acquistion and control system, and simple in structure, cost is low, automaticity height, reliability height;

3) single sample Measuring Time depends on the burning time of coal sample fully, and the sulphur release rate is fast in the ature of coal, and analysis time is short,＜4min, if adopt pure oxygen burning, will further shorten analysis time;

4) be easy to grasp use, be convenient to safeguard, can be widely used in coal, the analysis of wet goods combustible sulfur content.

Description of drawings

Fig. 1 is the synoptic diagram of ature of coal sulfur content ultra-violet absorption spectrum measurement mechanism of the present utility model, 1-ultraviolet source 2-first optical fiber wherein, 2 '-the second optical fiber 3-measuring chamber 4-, second temperature control system, 4 '-the first temperature control system 5-spectrometer 6-combustion furnace 7-thermopair 8-sample introduction 9-of mechanism, first electromagnetic pump, 9 '-the second electromagnetic pump 10-air cleaning unit 11-flowmeter 12-drying tube 13-waste gas purification apparatus 14-computing machine 15-casing

Fig. 2 is the utility model measuring method process flow diagram;

Fig. 3 is the process flow diagram that handle in the gas absorption cross section in the utility model measuring method;

Fig. 4 is the synoptic diagram of the ultra-violet absorption spectrum measuring chamber of sulfur content in coal measurement of the present utility model, wherein the 16-first optical fiber Connection Block 16 '-the second optical fiber Connection Block 17-collimation lens 18-first mirror lid 18 '-the second mirror lid 19-measuring tube 20-condenser lens 21-air intake opening 22-gas outlet

Embodiment

With reference to shown in Figure 1, the ultra-violet absorption spectrum measurement mechanism that is used for sulfur content in coal mainly comprises combustion furnace 6, measuring chamber 3, ultraviolet source 1, spectrometer 5, air cleaning unit 13, flowmeter 11 and computing machine 14, combustion furnace inside is inserted with thermopair 7, thermopair links to each other with first attemperating unit 4 ', heats so that combustion furnace 6 is in setting high temperature by carborunbum tube; Sample introduction mechanism 8 is placed in the combustion furnace porch, be connected with first electromagnetic pump 9 and air cleaning unit 10 simultaneously, the combustion furnace outlet links to each other with measuring chamber 3 by pipeline, and heating tape and heat insulation foam are twined in the outside of measuring chamber 3, and be connected with second attemperating unit 4, guarantee that measuring chamber is in design temperature; The measuring chamber outlet is connected with emission-control equipment 13, drying tube 12, flowmeter 11, second electromagnetic pump 9 ' successively by pipeline.Described air cleaning unit 10 is made up of two glass tube polyphones that NaOH and discolour silica gel are housed respectively, is used to remove impurity such as airborne moisture and sour gas.By the spectrometer 5 and second temperature control equipment 4 that computing machine 14 links to each other with measuring chamber, first attemperating unit 4 ' of combustion furnace and sample introduction mechanism 8 and flowmeter 11 are formed the Total tune control of data processing such as absorption spectrum receives, flue gas flow is measured collection and SO2 concentration and ature of coal sulfur content and measurement mechanism.Described combustion furnace 6, measuring chamber 3, air cleaning unit 10, emission-control equipment 13, flowmeter 11 etc. all are coated in the casing 15.

Described measuring chamber comprises measuring tube 19, on the tube wall of measuring tube 19, be provided with air intake opening 22 and gas outlet 21, be respectively equipped with collimation lens 17 and condenser lens 20 at the two ends of measuring tube, and respectively by first mirror lid 18, the first optical fiber Connection Block 16 and second mirror lid 18 ', the second optical fiber Connection Block 16 ' is worth the two ends that lens 17 and focus lamp 20 are fixed tightly in measuring tube 19 with standard, the ultraviolet source 1 that is used to form the incident parallel beam is connected with the first optical fiber Connection Block 16 of measuring tube one end by first optical fiber 2, the spectrometer 5 that is used to receive the transmit ultraviolet light by flue gas is connected with the second optical fiber Connection Block 16 ' of the measuring tube other end by second optical fiber 2 ', and concrete structure as shown in Figure 4.

The concrete implementation step of the utility model measuring method is:

1, coal sample is sent into combustion furnace and burn, and the flue gas that coal combustion produces is fed measuring chamber, use the flue gas in the ultraviolet parallel beam irradiation measuring chamber, receive and gather the transmit ultraviolet light by flue gas again, the spectral intensity of incident parallel beam is I ₀(λ), be that spectral intensity behind the measuring chamber of L is I (λ) through optical path length, wherein λ is the incident light wavelength.

2, calculate absorption spectrum intensity I (λ) and incident light spectrum intensity I ₀The logarithm value of ratio (λ)

It is absorbance log

$D\left(\mathrm{\λ}\right)=\ln \left(\frac{I_0\left(\mathrm{\λ}\right)}{I\left(\mathrm{\λ}\right)}\right).$

3, absorbance log D (λ) is carried out decomposing based on empirical modal auto adapted filtering and the noise reduction process of EMD, then obtain Difference Absorption luminosity D ' (λ), specific algorithm is as follows:

1) the absorbance log D (λ) to noise pollution carries out empirical modal decomposition EMD, obtains k eigenmode state function IMF component D _i(λ) with trend term r (λ), i=1,2 ... .k.Eigenmode state function IMF must satisfy following 2 conditions: (a) in the whole data segment, the number of extreme point and the number at zero point must equate or differ from 1 at the most; (b) at any time on, the mean value of envelope that is formed by local maximum point and the envelope that formed by local minizing point is zero.The detailed process of decomposing: according to maximum point and the minimum point of absorbance log D (λ),, obtain the coenvelope curve v of absorbance log D (λ) earlier by 3 spline-fittings ₁(t) and lower enveloping curve v ₂And obtain the mean value curve M ean of its coenvelope and lower envelope (t), ₁(λ)

${\mathrm{Mean}}_1\left(\mathrm{\λ}\right)=\frac{1}{2}[v_1\left(\mathrm{\λ}\right)+v_2\left(\mathrm{\λ}\right)]---\left(1\right)$

Calculate D (λ) and Mean then ₁(λ) poor is designated as h ₁(λ)

D(λ)-Mean ₁(λ)＝h ₁(λ) (2)

With h ₁(λ) be considered as new D (λ) and repeat above operation, up to h ₁When (λ) satisfying eigenmode state function IMF condition, note

D ₁(λ)＝h ₁(λ)(3)

D ₁(λ) be considered as an eigenmode state function IMF component, do

D(λ)-D ₁(λ)＝r(λ)(4)

R (λ) is considered as new D (λ), repeats above process, obtain the 2nd eigenmode state function IMF component D successively ₂(λ), the 3rd eigenmode state function IMF component D ₃(λ) ..., become monotonic quantity up to r (λ).So absorbance log D (λ) is decomposed k eigenmode state function IMF component D ₁(λ), D ₂(λ) ..., D _i(λ) ... D _k(λ) with 1 residue trend term component r (λ)

$D\left(\mathrm{\λ}\right)=\underset{i=1}{\overset{k}{\mathrm{\Σ}}}{D}_i\left(\mathrm{\λ}\right)+r\left(\mathrm{\λ}\right)---\left(5\right)$

2) calculate eigenmode state function IMF component D under each decomposition scale of absorbance log D (λ) _i(λ) the mean square value σ of noise _1i,, set the threshold value t of each scale component IMF according to 3 σ criterions of gross error check _1i=3 σ _1i, i=1 wherein, 2 ... .k, σ _1iComputation process is as follows:

σ _1i＝MAD _1i/0.6745(6)

Wherein, MAD _1iBe the absolute intermediate value deviation of i eigenmode state function IMF component, be defined as

MAD _1i＝Median(|D _i(λ)-Median(D _i(λ))|)(7)

Median represents to get intermediate value.

3) to the eigenmode state function IMF component D under each yardstick of absorbance log D (λ) _i(λ) carrying out threshold value differentiates

${\hat{D}}_i\left(\mathrm{\λ}\right)=\left\{\begin{array}{cc}{D}_i\left(\mathrm{\λ}\right)& \left|D_i\left(\mathrm{\λ}\right)\right|>t_{1i}\\ 0& \left|D_i\left(\mathrm{\λ}\right)\right|\≤t_{1i}\end{array}\right.---\left(8\right)$

I=1 in the formula, 2.....k,

Be the eigenmode state function IMF component behind the noise reduction.

4) by the eigenmode state function IMF component behind the noise reduction

The reconstruct denoising and reject trend term after poor

Divide absorbance log D ' (λ),

$D^{\′}\left(\mathrm{\λ}\right)=\underset{i=1}{\overset{k}{\mathrm{\Σ}}}{\hat{D}}_i\left(\mathrm{\λ}\right)---\left(9\right)$

4, set up system of equations about SO2 gas concentration C:

$\left\{\begin{array}{c}{D}^{\′}\left({\mathrm{\λ}}_1\right)/L=C\·{\mathrm{\σ}}^{\′}\left({\mathrm{\λ}}_1\right)\\ .\\ .\\ .\\ D^{\′}\left({\mathrm{\λ}}_l\right)/L=C\·{\mathrm{\σ}}^{\′}\left({\mathrm{\λ}}_l\right)\\ .\\ .\\ .\\ D^{\′}\left({\mathrm{\λ}}_m\right)/L=C\·{\mathrm{\σ}}^{\′}\left({\mathrm{\λ}}_m\right)\end{array}\right.---\left(10\right)$

In the formula, λ _lBe l the discrete wavelength of choosing, l=1,2...m, D ' (λ _i) be the Difference Absorption degree on l the discrete wavelength, m is the discrete wavelength point number of choosing, σ ' is the Difference Absorption cross section (λ), adopts the linear least-squares algorithm that formula (10) is found the solution, and obtains the concentration of gas pollutant to be measured,

Described Difference Absorption cross section σ ' (λ) adquisitiones is: at first, being full of normal concentration in the measuring chamber that the inherent optical path length of testing laboratory is L is C ₀SO2 gas to be measured, by light emitted spectrum I ₀(λ) and see through in the absorption chamber absorption spectrum I (λ) according to bright pool beer's law I (λ)=I ₀(λ) exp (C ₀L σ (λ)) the absorption cross section σ (λ) of acquisition SO2, as follows to the processing procedure of absorption cross section σ (λ):

1) carries out empirical modal decomposition EMD to containing noise absorption cross section σ (λ), obtain p eigenmode state function IMF component σ _q(λ) and trend term R (λ), q=1 wherein, 2 ... .p.The detailed process of decomposing: first maximum point and minimum point according to absorbance log σ (λ), by 3 spline-fittings, the coenvelope curve v of picked up signal ₃(λ) with lower enveloping curve v ₄And obtain the mean value curve M ean of its coenvelope and lower envelope (t), ₂(λ)

${\mathrm{Mean}}_2\left(\mathrm{\λ}\right)=\frac{1}{2}[v_3\left(\mathrm{\λ}\right)+v_4\left(\mathrm{\λ}\right)]---\left(11\right)$

Investigate σ (λ) and Mean then ₂Difference (λ) is designated as h ₂(λ), promptly

σ(λ)-Mean ₂(λ)＝h ₂(λ)(12)

With h ₂(λ) be considered as new σ _n(λ) repeat above operation, up to h ₂When (λ) satisfying eigenmode state function IMF condition, note

σ ₁(λ)＝h ₂(λ)(13)

σ _N1(λ) be considered as an eigenmode state function IMF component, do

σ(λ)-σ ₁(λ)＝R(λ)(14)

R (λ) is considered as new σ (λ), repeats above process, obtain the 2nd eigenmode state function IMF component σ successively ₂(λ), the 3rd eigenmode state function IMF component σ ₃(λ), become monotonic quantity up to R (λ).So absorbance log σ (λ) is decomposed p eigenmode state function IMF component σ ₁(λ), σ ₂(λ) ... σ _p(λ) with 1 residual components R (λ)

$\mathrm{\σ}\left(\mathrm{\λ}\right)=\underset{q=1}{\overset{p}{\mathrm{\Σ}}}{\mathrm{\σ}}_q\left(\mathrm{\λ}\right)+R\left(\mathrm{\λ}\right)---\left(15\right)$

2) the mean square value σ of eigenmode state function IMF component noise under each decomposition scale of calculating absorption cross section σ (λ) _2q,, set the threshold value t of each scale component IMF according to 3 σ criterions of gross error check _q=3 σ _2q, σ _2qComputation process is as follows:

σ _2q＝MAD _q/0.6745(16)

Wherein, MAD _qBe the absolute intermediate value deviation of q eigenmode state function IMF component, be defined as

MAD _q＝Median(|σ _q(λ)-Median(σ _q(λ))|)(17)

Median represents to get intermediate value.

3) to the eigenmode state function IMF component σ under each yardstick of absorption cross section σ (λ) _p(λ) carrying out threshold value differentiates

${\widehat{\mathrm{\σ}}}_q\left(\mathrm{\λ}\right)=\left\{\begin{array}{cc}{\mathrm{\σ}}_q\left(\mathrm{\λ}\right)& \left|{\mathrm{\σ}}_q\left(\mathrm{\λ}\right)\right|>t_q\\ 0& \left|{\mathrm{\σ}}_q\left(\mathrm{\λ}\right)\right|\≤t_q\end{array}\right.---\left(18\right)$

Q=1 in the formula, 2....p,

Be the eigenmode state function IMF component behind the noise reduction.

4) by the eigenmode state function IMF component behind the noise reduction

Difference Absorption degree behind reconstruct denoising and the rejecting trend term

${\mathrm{\σ}}^{\′}\left(\mathrm{\λ}\right)=\underset{q=1}{\overset{p}{\mathrm{\Σ}}}{\widehat{\mathrm{\σ}}}_q\left(\mathrm{\λ}\right)---\left(19\right)$

The implementing procedure that the utility model measuring method is concrete is seen Fig. 2, and the data processing method in gas absorption cross section is seen Fig. 3.

The principle of work of the present utility model and the course of work

The course of work of instrument is: coal sample is put into sample introduction mechanism, send instruction by computing machine, sample introduction mechanism carries coal sample and enters the combustion furnace burning, combustion product gases enters the ultraviolet spectrum measuring chamber by the electromagnetic pump suction, utilize ultraviolet source to enter measuring chamber irradiation flue gas from measuring chamber one end, receive ultra-violet absorption spectrum from the other termination of measuring chamber, in computing machine, measure SO2 concentration in the coal sample combustion product gases in real time by Difference Absorption degree with adaptive ability and Difference Absorption cross-section data disposal route, again by flue gas flow, calculate the total sulfur content of accumulating in the coal sample combustion product gases, produce until no flue gas, again by total sulfur content divided by the coal sample amount, can obtain the ature of coal sulfur content.

Claims (2)

1. measuring sulfur content in coal by ultraviolet absorption spectroscopy device, it is characterized in that, comprise combustion furnace (6), measuring chamber (3), ultraviolet source (1), spectrometer (5), air cleaning unit (10), flowmeter (11), computing machine (14), combustion furnace inside is inserted with thermopair (7), and thermopair links to each other with first attemperating unit (4 '); Sample introduction mechanism (8) is placed in the combustion furnace porch, be connected with first electromagnetic pump (9) and air cleaning unit (10) simultaneously, the combustion furnace outlet links to each other with measuring chamber (3) by pipeline, and heating tape and heat insulation foam are twined in the outside of measuring chamber, and is connected with second attemperating unit (4); The measuring chamber outlet is connected with emission-control equipment (13), drying tube (12), flowmeter (11), second electromagnetic pump (9 ') successively by pipeline; Described measuring chamber comprises measuring tube (19), on the tube wall of measuring tube (19), be provided with air intake opening (22) and gas outlet (21), be respectively equipped with accurate value lens (17) and condenser lens (20) at the two ends of measuring tube (19), and respectively by first Jing Gai (18), the first optical fiber Connection Block (16) and second Jing Gai (18 '), the second optical fiber Connection Block (16 ') is worth the two ends that lens (17) and focus lamp (20) are fixed tightly in measuring tube (19) with standard, the ultraviolet source (1) that is used to form the incident parallel beam is connected with the first optical fiber Connection Block (16) of an end of measuring tube (19) by first optical fiber (2), and the spectrometer (5) that is used to receive by the transmit ultraviolet light of flue gas is connected with the second optical fiber Connection Block (16 ') of measuring tube (19) other end by second optical fiber (2 ').

2. measuring sulfur content in coal by ultraviolet absorption spectroscopy device according to claim 1 is characterized in that, air cleaning unit is made up of two glass tube polyphones that NaOH and discolour silica gel are housed respectively.

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