CN201604267U - Injection mold with automatic scrap removal - Google Patents

Injection mold with automatic scrap removal Download PDF

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Publication number
CN201604267U
CN201604267U CN2009202745013U CN200920274501U CN201604267U CN 201604267 U CN201604267 U CN 201604267U CN 2009202745013 U CN2009202745013 U CN 2009202745013U CN 200920274501 U CN200920274501 U CN 200920274501U CN 201604267 U CN201604267 U CN 201604267U
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mold
slider
cutting
shaped
mold base
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Expired - Fee Related
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CN2009202745013U
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Chinese (zh)
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吴晓东
庄锦强
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DONGGUAN KONKA MOULD PLASTIC CO LTD
SHENZHEN KONKA PRECISION MOULD MANUFACTURING CO LTD
Dongguan Xutongda Mould Plastic Co ltd
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DONGGUAN KONKA MOULD PLASTIC CO LTD
SHENZHEN KONKA PRECISION MOULD MANUFACTURING CO LTD
Dongguan Xutongda Mould Plastic Co ltd
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Priority to CN2009202745013U priority Critical patent/CN201604267U/en
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  • Injection Moulding Of Plastics Or The Like (AREA)

Abstract

本实用新型公开了一种自动切除废料的注塑模具,其包括一模座及一设置在该模座上的模芯,于该模座对应所述模芯的浇料口处设有一切料装置,并于该切料装置后方设置一可驱动其进行切料动作的驱动装置;本实用新型结构简单,在浇料口处设有切料装置及驱动装置,能自动于产品注塑成型时将料头去除,使成型后的产品不带有浇道料头,减少了后加工制程中的工序,提高了生产效率,自动化程度高,劳动强度小,在节省大量的人力物力的同时,且保证产品质量,利于企业发展。

The utility model discloses an injection mold for automatically cutting off waste materials, which comprises a mold base and a mold core arranged on the mold base, a cutting device is arranged at a pouring port of the mold base corresponding to the mold core, and a driving device which can drive the cutting device to perform a cutting action is arranged behind the cutting device; the utility model has a simple structure, a cutting device and a driving device are arranged at the pouring port, and the material head can be automatically removed during product injection molding, so that the molded product does not have a runner material head, the working procedures in the post-processing process are reduced, the production efficiency is improved, the degree of automation is high, the labor intensity is low, and while a large amount of manpower and material resources are saved, the product quality is guaranteed, which is beneficial to the development of the enterprise.

Description

自动切除废料的注塑模具 Injection mold with automatic scrap removal

技术领域technical field

本实用新型涉及模具,特别涉及一种自动切除废料的注塑模具。The utility model relates to a mould, in particular to an injection mold for automatically cutting waste.

背景技术Background technique

目前装饰性产品或消费性电子产品,大部分要依靠模具成型;尤其,随着现代电子业的发展,各式各样的产品壳体都需要模具成型,模具的作用亦更显重要,同时,模具的优化设计及相关工艺的改善也成为模具行业追求的更高目标。At present, most of decorative products or consumer electronic products rely on mold forming; especially, with the development of modern electronics industry, various product shells need mold forming, and the role of mold is even more important. At the same time, The optimized design of molds and the improvement of related processes have also become higher goals pursued by the mold industry.

现有注塑产品的成型生产中,经过模具成型后的产品一般都带有浇道料头,该浇道料头为开模时残留在浇道内的熔融的塑料连着模具型腔内的成型品而形成,该浇道料头一般需经后加工制程去除,工作人员将该带有浇道料头的产品置于治具上,经过操作该治具以去除浇道料头,浇道料头去除后,一般会在该去除边沿形成毛边,工作人员还需修整以去除毛边,去除毛边后,产品再经过检视后包装。如此产品后加工制程工序繁多,既需较多的人力,又需有专门为去除浇道料头而设计的治具,且还常会出现在去料头时治具损坏产品的现象。In the molding production of existing injection molding products, the molded product generally has a sprue tip, which is the molten plastic remaining in the sprue when the mold is opened and connected to the molded product in the mold cavity. Formed, the sprue tip generally needs to be removed by post-processing. The staff puts the product with the sprue tip on the jig, and operates the jig to remove the sprue tip. After removal, generally a burr will be formed on the removed edge, and the staff needs to trim to remove the burr. After the burr is removed, the product will be inspected and packaged. Such a post-processing process of the product is complicated, which requires more manpower, and also requires a jig specially designed for removing the sprue chip, and it often occurs that the jig damages the product when the sprue is removed.

有鉴于此,有必要提供一种设备,以克服现有技术中对于注塑模具成型产品后再需二次加工制程工序繁多及劳动强度大等问题。In view of this, it is necessary to provide a device to overcome the problems in the prior art that the secondary processing of the product after the injection mold is formed is complicated and labor-intensive.

实用新型内容Utility model content

本实用新型的目的在于,针对上述现有注塑模具的不足,提供一种结构简单,减轻工作人员劳动强度、工序少且生产效率高的自动切除废料的注塑模具。The purpose of this utility model is to provide an injection mold for automatically cutting off waste with simple structure, less labor intensity, fewer procedures and high production efficiency, aiming at the shortcomings of the above-mentioned existing injection molds.

本实用新型为实现上述目的所采用的技术方案为:The technical scheme that the utility model adopts for realizing the above object is:

一种自动切除废料的注塑模具,其包括一模座及一设置在该模座上的模芯,于该模座对应所述模芯的浇料口处设有一切料装置,并于该切料装置后方设置一可驱动其进行切料动作的驱动装置。An injection mold for automatically cutting waste, which includes a mold base and a mold core arranged on the mold base, a material cutting device is provided at the gate of the mold base corresponding to the mold core, and A driving device that can drive it to perform material cutting is arranged behind the material device.

所述的切料装置包括一滑块及一头部呈刀刃状的切刀镶件,该切刀镶件上端伸入所述模芯的浇料道内侧,下端设有一横截面呈一“T”字形的斜向滑槽,并于所述滑块前端设有与该斜向滑槽相配合的,横截面呈一“T”字形的倾斜凸台,所述切刀镶件通过斜向滑槽垂直设置在该滑块的倾斜凸台上,且能随所述滑块前后滑动而相应地上下运动。The material cutting device includes a slider and a cutting knife insert with a blade-shaped head. The upper end of the cutting knife insert extends into the inner side of the sprue channel of the mold core, and the lower end is provided with a cross section in the form of a "T". ”-shaped oblique chute, and the front end of the slider is provided with an oblique boss that matches with the oblique chute, and the cross section is a “T”-shaped oblique boss, and the cutter insert slides The groove is vertically arranged on the inclined boss of the slider, and can move up and down correspondingly as the slider slides back and forth.

所述驱动装置包括一支板及一固定在该支板上的微型油缸,所述微型油缸的驱动杆与所述滑块连接,于所述模座对应该滑块后侧面的位置上设有一可该控制该微型油缸工作的电子行程开关。The driving device includes a plate and a miniature oil cylinder fixed on the support plate, the driving rod of the miniature oil cylinder is connected with the slider, and a The electronic travel switch that can control the work of the miniature oil cylinder.

其还包括一顶针,该顶针一端为楔形,且贯穿所述模座伸入所述模芯的浇料道,并于所述滑块上设有可让该顶杆穿过的长条形通孔,该长条形通孔的长度略大于所述滑块的推进行程。It also includes a thimble, one end of which is wedge-shaped, and extends through the mold base into the sprue of the mold core, and the slider is provided with a long strip-shaped passage through which the ram can pass. hole, the length of the elongated through hole is slightly greater than the advancing stroke of the slider.

本实用新型的有益效果为:本实用新型结构简单,在浇料口处设有切料装置及驱动装置,能自动于产品成型时将料头去除使成型后的产品不带有浇道料头,提高了生产效率,自动化程度高,劳动强度小,减少了后加工制程中的工序,在节省大量的人力物力的同时,且保证产品质量。The beneficial effects of the utility model are: the utility model has a simple structure, and a material cutting device and a driving device are provided at the sprue mouth, which can automatically remove the material tip when the product is formed, so that the formed product does not have a sprue material tip , Improve production efficiency, high degree of automation, low labor intensity, reduce the process in the post-processing process, save a lot of manpower and material resources, and ensure product quality.

下面结合附图与实施例,对本实用新型进一步说明。Below in conjunction with accompanying drawing and embodiment, the utility model is further described.

附图说明Description of drawings

图1是本实用新型的立体结构示意图;Fig. 1 is the three-dimensional structure schematic diagram of the present utility model;

图2是图1的分解结构示意图;Fig. 2 is a schematic diagram of an exploded structure of Fig. 1;

图3是图1中切料装置和驱动装置的分解结构示意图。Fig. 3 is a schematic diagram of an exploded structure of the material cutting device and the driving device in Fig. 1 .

具体实施方式Detailed ways

实施例:见图1、图2和图3,本实用新型一种自动切除废料的注塑模具,其包括一模座2及一设置在该模座2上的模芯1,于该模座2对应所述模芯1的浇料口11处上设有一切料装置3,并于该切料装置3后方设置一可驱动其进行切料动作的驱动装置4。所述驱动装置4包括一支板41及一固定在该支板41上的微型油缸42,微型油缸42的驱动杆421与所述滑块31连接,于所述模座2对应该滑块31后侧面的位置上设有一可该控制该微型油缸42工作的电子行程开关43。其它实施例中,该微型油缸42可为其它驱动装置4,如气缸、油压机等;所述的切料装置3包括一滑块31及一头部呈刀刃状的切刀镶件32,该切刀镶件上端伸入所述模芯1的浇料道内侧,下端设有一横截面呈一“T”字形的斜向滑槽321,并于所述滑块31前端设有与该斜向滑槽321相配合的,横截面呈一“T”字形的倾斜凸台311,所述切刀镶件32通过斜向滑槽321垂直设置在该滑块31的倾斜凸台311上,并能随所述滑块31滑动而相应地上下运动。其还包括一可将浇道料头顶出的顶杆5,该顶杆5一端为楔形,且贯穿所述模座2伸入所述模芯1的浇料道,并于所述滑块31上设有可让该顶杆5穿过的长条形通孔,该长条形通孔的长度略大于所述滑块31的推进行程。Embodiment: see Fig. 1, Fig. 2 and Fig. 3, a kind of injection mold of the utility model automatically cuts off waste material, and it comprises a mold base 2 and a mold core 1 that is arranged on this mold base 2, on this mold base 2 A cutting device 3 is provided corresponding to the sprue 11 of the mold core 1 , and a driving device 4 is arranged behind the cutting device 3 to drive it to perform a cutting action. The drive device 4 includes a plate 41 and a miniature oil cylinder 42 fixed on the support plate 41. The drive rod 421 of the miniature oil cylinder 42 is connected with the slider 31, and the mold base 2 corresponds to the slider 31. The position of the rear side is provided with an electronic travel switch 43 that can control the work of the miniature oil cylinder 42 . In other embodiments, the miniature oil cylinder 42 can be other driving devices 4, such as air cylinders, hydraulic presses, etc.; the cutting device 3 includes a slider 31 and a cutting knife insert 32 whose head is in the shape of a blade. The upper end of the knife insert extends into the inner side of the sprue channel of the mold core 1, and the lower end is provided with an oblique chute 321 with a "T" shape in cross section, and a front end of the slider 31 is provided with the oblique sliding groove 321. Groove 321 matches, cross-section is a "T" shaped inclined boss 311, the cutter insert 32 is vertically arranged on the inclined boss 311 of the slider 31 through the inclined chute 321, and can follow The slider 31 slides and moves up and down accordingly. It also includes a ejector pin 5 that can push out the sprue head. One end of the ejector pin 5 is wedge-shaped, and it passes through the mold base 2 and extends into the sprue channel of the mold core 1, and is positioned on the slider 31 A strip-shaped through-hole is provided on the top to allow the push rod 5 to pass through, and the length of the strip-shaped through-hole is slightly greater than the pushing stroke of the slider 31 .

在生产的过程中,熔融塑料经由浇料口11注入模芯1,当熔融塑料注满型腔后,在塑料呈凝固状态但未完全固化时,电子行程开关43根据反馈来信号,驱动微型油缸42使滑块31向前滑动,从而迫使切刀镶件32向上运动进行切料动作,则型腔内的产品上的浇道料头被切断;随后,电子行程开关43感应,使微型油缸42复位,带动滑块31向后滑动,从而使切刀镶件32复位;待冷却后,模芯1的公模向下移动与其母模分开,此时顶杆5向上运动,通过其楔形端部使浇道料头脱落,至此完成注塑产品的生产。During the production process, the molten plastic is injected into the mold core 1 through the sprue 11. When the molten plastic fills the cavity and the plastic is solidified but not completely solidified, the electronic travel switch 43 drives the micro oil cylinder according to the feedback signal. 42 makes the slider 31 slide forward, thereby forcing the cutter insert 32 to move upwards to perform material cutting, and the sprue head on the product in the cavity is cut off; then, the electronic travel switch 43 senses, so that the miniature oil cylinder 42 Reset, drive the slider 31 to slide backward, so that the cutter insert 32 is reset; after cooling, the male mold of the core 1 moves downward to separate from its female mold, and at this time, the ejector rod 5 moves upward and passes through its wedge-shaped end. The sprue head falls off, and the production of injection molding products is completed.

如本实用新型实施例上述所述,采用与其相同或相似结构的其他模具,均在本实用新型保护范围内。As described above in the embodiments of the present invention, other molds with the same or similar structures are within the protection scope of the present invention.

Claims (4)

1.一种自动切除废料的注塑模具,其包括一模座及一设置在该模座上的模芯,其特征在于,于该模座对应所述模芯的浇料口处设有一切料装置,并于该切料装置后方设置一可驱动其进行切料动作的驱动装置。1. An injection mold for automatically removing waste, comprising a mold base and a mold core arranged on the mold base, characterized in that, a cutting material is provided at the sprue of the mold base corresponding to the mold core device, and a driving device that can drive it to perform cutting action is arranged behind the cutting device. 2.根据权利要求1所述的自动切除废料的注塑模具,其特征在于,所述的切料装置包括一滑块及一头部呈刀刃状的切刀镶件,该切刀镶件上端伸入所述模芯的浇料道内侧,下端设有一横截面呈一“T”字形的斜向滑槽,并于所述滑块前端设有与该斜向滑槽相配合的,横截面呈一“T”字形的倾斜凸台,所述切刀镶件通过斜向滑槽垂直设置在该滑块的倾斜凸台上,且能随所述滑块前后滑动而相应地上下运动。2. The injection mold for automatically cutting waste according to claim 1, wherein the cutting device comprises a slider and a blade-shaped cutter insert whose upper end extends Into the inside of the sprue channel of the mold core, the lower end is provided with an inclined chute whose cross section is a "T" shape, and the front end of the slider is provided with the inclined chute, the cross section is A "T"-shaped inclined boss, the cutter insert is vertically arranged on the inclined boss of the slider through an inclined chute, and can move up and down correspondingly as the slider slides back and forth. 3.根据权利要求1或2所述的自动切除废料的注塑模具,其特征在于,所述驱动装置包括一支板及一固定在该支板上的微型油缸,所述微型油缸的驱动杆与所述滑块连接,于所述模座对应该滑块后侧面的位置上设有一可该控制该微型油缸工作的电子行程开关。3. The injection mold for automatically removing waste according to claim 1 or 2, wherein the drive device includes a plate and a miniature oil cylinder fixed on the support plate, the drive rod of the miniature oil cylinder and the The slide block is connected, and an electronic travel switch that can control the operation of the miniature oil cylinder is provided on the position of the mold base corresponding to the rear side of the slide block. 4.根据权利要求1或2所述的自动切除废料的注塑模具,其特征在于,其还包括一顶针,该顶针一端为楔形,且贯穿所述模座伸入所述模芯的浇料道,并于所述滑块上设有可让该顶杆穿过的长条形通孔,该长条形通孔的长度略大于所述滑块的推进行程。4. The injection mold for automatically cutting waste according to claim 1 or 2, characterized in that it also includes a thimble, one end of which is wedge-shaped, and extends through the mold base into the sprue of the mold core , and the slider is provided with a strip-shaped through-hole through which the ejector rod can pass, and the length of the strip-shaped through-hole is slightly greater than the advancing stroke of the slider.
CN2009202745013U 2009-12-01 2009-12-01 Injection mold with automatic scrap removal Expired - Fee Related CN201604267U (en)

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Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104002427A (en) * 2014-06-08 2014-08-27 广西科技大学 Cleaning tool for rubber remaining on surface of fixed die of injection mold
CN104175504A (en) * 2014-08-06 2014-12-03 嘉兴信元精密模具科技有限公司 In-mould cutting auxiliary mechanism
CN105415608A (en) * 2015-12-23 2016-03-23 平江县职业技术学校 Automatic sprue cut-off device
CN105599238A (en) * 2016-02-17 2016-05-25 上海小糸车灯有限公司 Automatic cutting sprue mechanism of injection mold
WO2017140086A1 (en) * 2016-02-17 2017-08-24 上海小糸车灯有限公司 Automatic sprue cutting mechanism of injection mould
CN107305335A (en) * 2016-04-25 2017-10-31 纳思达股份有限公司 Developing bin of processing box, removing method, removing equipment and processing box
CN111216308A (en) * 2020-04-23 2020-06-02 常源科技(天津)有限公司 Manufacturing device of door handle
CN111619080A (en) * 2020-05-20 2020-09-04 苏州而立模塑科技有限公司 Threaded sleeve mould
CN113580507A (en) * 2021-07-06 2021-11-02 小熊电器股份有限公司 a mold system
CN117464937A (en) * 2023-12-27 2024-01-30 宁波兴利汽车模具有限公司 Pouring gate in-mold cutting mechanism and injection mold using same
CN119261109A (en) * 2024-09-30 2025-01-07 清远敏惠汽车零部件有限公司 A shearing structure and injection molding equipment for cutting material heads in a mold

Cited By (14)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104002427A (en) * 2014-06-08 2014-08-27 广西科技大学 Cleaning tool for rubber remaining on surface of fixed die of injection mold
CN104175504A (en) * 2014-08-06 2014-12-03 嘉兴信元精密模具科技有限公司 In-mould cutting auxiliary mechanism
CN105415608A (en) * 2015-12-23 2016-03-23 平江县职业技术学校 Automatic sprue cut-off device
CN105599238A (en) * 2016-02-17 2016-05-25 上海小糸车灯有限公司 Automatic cutting sprue mechanism of injection mold
WO2017140086A1 (en) * 2016-02-17 2017-08-24 上海小糸车灯有限公司 Automatic sprue cutting mechanism of injection mould
CN107305335B (en) * 2016-04-25 2024-05-03 纳思达股份有限公司 Developing cartridge for process cartridge, method of removing the same, removing apparatus, and process cartridge
CN107305335A (en) * 2016-04-25 2017-10-31 纳思达股份有限公司 Developing bin of processing box, removing method, removing equipment and processing box
CN111216308A (en) * 2020-04-23 2020-06-02 常源科技(天津)有限公司 Manufacturing device of door handle
CN111619080A (en) * 2020-05-20 2020-09-04 苏州而立模塑科技有限公司 Threaded sleeve mould
CN113580507A (en) * 2021-07-06 2021-11-02 小熊电器股份有限公司 a mold system
CN117464937A (en) * 2023-12-27 2024-01-30 宁波兴利汽车模具有限公司 Pouring gate in-mold cutting mechanism and injection mold using same
CN117464937B (en) * 2023-12-27 2024-04-05 宁波兴利汽车模具有限公司 Pouring gate in-mold cutting mechanism and injection mold using same
CN119261109A (en) * 2024-09-30 2025-01-07 清远敏惠汽车零部件有限公司 A shearing structure and injection molding equipment for cutting material heads in a mold
CN119261109B (en) * 2024-09-30 2025-10-10 清远敏惠汽车零部件有限公司 A shearing structure and injection molding equipment for in-mold cutting of material heads

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