CN201600262U - Detection device for detecting outdoor unit of air-conditioner - Google Patents
Detection device for detecting outdoor unit of air-conditioner Download PDFInfo
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- CN201600262U CN201600262U CN2010201183295U CN201020118329U CN201600262U CN 201600262 U CN201600262 U CN 201600262U CN 2010201183295 U CN2010201183295 U CN 2010201183295U CN 201020118329 U CN201020118329 U CN 201020118329U CN 201600262 U CN201600262 U CN 201600262U
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Abstract
A detection device for detecting an outdoor unit of an air-conditioner comprises an outdoor unit and a detection device, wherein the detection device includes a liquid tube and a gas tube; one end of the liquid tube is connected with a gas tube stop valve of the outdoor unit; a quick joint assembly and a liquid tube angle valve which are communicated with each other are arranged in the middle of the liquid tube; one end of the gas tube is connected with the gas tube stop valve of the outdoor unit; and a quick joint assembly and a gas tube angle valve which are communicated with each other are arranged in the middle of the gas tube. The detection device is characterized by comprising a branch, wherein one end of the branch is communicated with the gas tube, the liquid tube or a refrigerant pipe of an indoor unit; the other end of the branch is communicated with a storage of cycle fluid; a valve which is disposed in the middle of the branch is provided with a control mechanism; and the control mechanism includes a time controller. The detection device for detecting an outdoor unit of an air-conditioner has the advantages of simple and reasonable structure, flexible operation, capability of preventing outside air entering the detection system so as to lead the whole cycle fluid to be clean and meeting requirement on capability of products, and wide application scope.
Description
Technical field
The utility model relates to a kind of pick-up unit that is used to detect air-conditioner outdoor unit.
Background technology
After the detachable air conditioner assembling was finished, the off-premises station of every air-conditioning unit all will carry out test run, to determine its operational factor, judged whether to have reached the requirement of dispatching from the factory.See accompanying drawing 1, be the pick-up unit of existing split-type air conditioner device off-premises station, wherein, 1 is off-premises station, and 2 is the pick-up unit of off-premises station, and 3 is the liquid pipe, 4 is tracheae, and 5 is liquid pipe ready-packaged joint recess, and 6 is liquid pipe ready-packaged joint protuberance, 7 is the ready-packaged joint assembly, and 8 is tracheae ready-packaged joint recess, and 9 is tracheae ready-packaged joint protuberance, 14 is indoor set, and 17 is the tracheae angle valve, and 18 is liquid limb valve, 19 is off-premises station tracheae stop valve, and 20 is off-premises station liquid pipe stop valve.
After off-premises station 1 is installed in pick-up unit 2, the ready-packaged joint assembly 7 that connects tracheae 4 and liquid pipe 3, tracheae 4, liquid pipe 3 are vacuum states when initial, after opening off-premises station tracheae stop valve 19 and off-premises station liquid pipe stop valve 20, cycle fluid enters the inner chamber of tracheae 4 and liquid pipe 3, and form cycle fluid round-robin pipeline with indoor set 14 and off-premises station 1, for opening operation and detecting.
See accompanying drawing 2, can see the primary structure of ready-packaged joint, wherein, 21 is the recess refrigerant passage, 22 is the recess sealing surface, 23 is recess spool end face, and 24 is protuberance spool end face, and 25 is the protuberance sealing surface, 26 is the protuberance refrigerant passage, 27 is cavity, and 31 is to connect the valve recess fast, and 32 is to connect the valve protuberance fast, 33 is the hermetic collar of recess, 34 is O type circle, and 35 is jump ring, and 36 is the recess spool, 37 is valve core housing, 38 is valve core spring, and 39 is the protuberance spool, and jump ring 35 is for the hermetic collar 33 of recess and connect fast between the valve recess 31 elastic force is provided.
In the process that reality connects, the operator at first can shift to the recess side to the hermetic collar 33 of ready-packaged joint recess, the protuberance of ready-packaged joint is inserted in the cavity 27 of recess, before recess spool end face 23 and protuberance spool end face 24 do not begin extruding, seal by recess sealing surface 22 and recess main body 31 between recess refrigerant passage 21 and the cavity 27, the air in cavity 27 (air pressure is an atmospheric pressure) is to enter into recess refrigerant passage 21 (pressure wherein is vacuum); Seal by protuberance sealing surface 25 and protuberance main body 32 between protuberance refrigerant passage 26 and the cavity 27, the air in cavity 27 (an atmospheric air) is to enter into protuberance refrigerant passage 26.
When the end face 23,24 of concavo-convex spool began to push, because the axially-movable of recess spool 36 and protuberance spool 39 has formed path between recess sealing surface 22 and the recess main body 31, cavity 27 was communicated with recess refrigerant passage 21; Air in the cavity 27 just can enter into tracheae 4 or/and the vacuum line system that liquid pipe 3 and indoor set 14 are linked to be.
At this moment, in the process that compresses, the hermetic collar 33 of recess is in opening, that is, behind the air pressure step-down in the cavity, the air of external atmosphere pressure can replenish air in the cavity 27.The ready-packaged joint protuberance also can take place from the process that the ready-packaged joint recess is extracted in same process, and cavity 27 is communicated with recess refrigerant passage 21; Air in the cavity 27 just can enter into tracheae 4 or/and the vacuum line system that liquid pipe 3 and indoor set 14 are linked to be.
And enter air in the vacuum line system, and can when opening the off-premises station stop valve, mix with the cycle fluid that enters pipe system, finally when compressor vacuumizes pipeline, be inhaled in the off-premises station.This air is blended into the situation in the off-premises station pick-up unit pipeline, is present in the ready-packaged joint of tracheae and the ready-packaged joint of liquid pipe, is present in situation and the situation of separating with off-premises station that these two ready-packaged joints connect off-premises station.Be machine of every detection, at least four chances arranged because above-mentioned reason is blended in the off-premises station pick-up unit pipeline air.
In order to improve the efficient of pegging graft and extracting, adopting ready-packaged joint is the common practice that domestic and international air-conditioning detects, and from the structure of ready-packaged joint, it can't avoid air fully in the cavity of outdoor and ready-packaged joint, flow in the pipe system that vacuumizes.And refrigeration system enters air and can its performance be had a negative impact, and increases as discharge pressure, and condensing temperature increases, and effective heat exchange area reduces etc., and finally ability and the efficiency to air-conditioning has a negative impact.Though the disclosed ready-packaged joint structure of prior art changes,, it can't avoid air to enter inner cavity of pipe for realizing convenient plug.Though because the running time is shorter, the air of flow ipe inner chamber is also few, because every off-premises station all needs to detect, adopt the existing system detection that all off-premises stations all are affected; In addition, even few air also can produce substantial influence.
The utility model content
The purpose of this utility model aim to provide a kind of simple and reasonable, flexible operation, cost of manufacture low, can stop outside air to enter in the detection system, make whole circulation working medium pure, satisfy the pick-up unit that product Capability Requirement, applied widely being used to detect air-conditioner outdoor unit, to overcome weak point of the prior art.
A kind of pick-up unit that is used to detect air-conditioner outdoor unit by this purpose design, comprise off-premises station and pick-up unit, pick-up unit comprises liquid pipe and tracheae, the liquid pipe stop valve of one end of liquid pipe and off-premises station joins, the middle part of liquid pipe is provided with ready-packaged joint assembly and the liquid limb valve that is connected, one end of tracheae and the tracheae stop valve of off-premises station join, the middle part of tracheae is provided with the gentle limb valve of the ready-packaged joint assembly that is connected, its architectural feature is that pick-up unit also comprises branch road, one end and the tracheae of this branch road, the refrigerant pipeline of liquid pipe or indoor set communicates, the other end of this branch road communicates with the storage of cycle fluid, and the middle part of branch road is provided with valve.
Described valve is motorized valve or pneumatic valve.
Described valve is provided with control gear, and this control gear comprises time controller, by the opening time of time controller setting valve, controls the amount of the cycle fluid in the refrigerant pipeline that adds liquid-in pipe, tracheae or indoor set.
Described valve is provided with control gear, this control gear comprises pressure controller and pressure transducer, the pressure transducer that is used to examine the pressure in the refrigerant pipeline of liquid-measuring tube, tracheae or indoor set is arranged on the refrigerant pipeline of liquid pipe, tracheae or indoor set, by the unlatching of pressure controller by-pass valve control, make the interior pressure of refrigerant pipeline of liquid pipe, tracheae or indoor set reach the pressure that the user sets.When the pressure of pressure transducer detection is equal to or greater than atmospheric pressure, by the pressure controller valve-off.
Described ready-packaged joint assembly comprises liquid pipe ready-packaged joint recess and liquid pipe ready-packaged joint protuberance; Perhaps, the ready-packaged joint assembly comprises tracheae ready-packaged joint recess and tracheae ready-packaged joint protuberance.
Because air enters in the pick-up unit, be blended into the cycle fluid the inside, will influence the machine performance requirement.The utility model is by improving pick-up unit, by in pick-up unit, charging into an amount of cycle fluid, make the internal pressure of total system a little more than the pressure of outside air, therefore can prevent effectively that air from entering, reduce the refrigerant pipeline of air leak to the liquid pipe that is used for connecting and tracheae and indoor set, thereby guarantee the pure of internal system cycle fluid, guaranteed the complete machine performance requirement.
Concavo-convex head in the ready-packaged joint assembly in the utility model can be changed, and the technique effect before and after the transposing is identical.The utlity model has simple and reasonable, flexible operation, cost of manufacture low, can stop outside air to enter in the detection system, make whole circulation working medium pure, satisfy product Capability Requirement, advantage of wide range of application.
Description of drawings
Fig. 1 detects the system diagram of the pick-up unit of air-conditioner outdoor unit for prior art.
Fig. 2 is the broken section structural representation of ready-packaged joint in the prior art.
Fig. 3 is the A place structure for amplifying synoptic diagram among Fig. 2.
Fig. 4 is the system diagram of the pick-up unit of the utility model embodiment one employing.
Fig. 5 is the system diagram of the pick-up unit of the utility model embodiment two employings.
Fig. 6 is a main control flow process of the present utility model.
Fig. 7 is the control flow of the utility model embodiment one.
Fig. 8 is the control flow of the utility model embodiment two.
Among the figure: 1 is off-premises station, and 2 is the pick-up unit of off-premises station, and 3 is the liquid pipe, 4 is tracheae, and 5 is liquid pipe ready-packaged joint recess, and 6 is liquid pipe ready-packaged joint protuberance, 7 is the ready-packaged joint assembly, and 8 is tracheae ready-packaged joint recess, and 9 is tracheae ready-packaged joint protuberance, 10 is storage, and 11 is branch road, and 12 is valve, 14 is indoor set, and 16 is time controller, and 17 is the tracheae angle valve, 18 is liquid limb valve, and 19 is off-premises station tracheae stop valve, and 20 is off-premises station liquid pipe stop valve, 21 is the recess refrigerant passage, and 22 is the recess sealing surface, and 23 is recess spool end face, 24 is protuberance spool end face, 25 is the protuberance sealing surface, and 26 is the protuberance refrigerant passage, and 27 is cavity, 31 is to connect the valve recess fast, 32 is to connect the valve protuberance fast, and 33 is the hermetic collar of recess, and 34 is O type circle, 35 is jump ring, 36 is the recess spool, and 37 is valve core housing, and 38 is valve core spring, 39 is the protuberance spool, and middle dotted line is the separatrix of off-premises station 1 and pick-up unit 2.
Embodiment
Below in conjunction with drawings and Examples the utility model is further described.
Below continue to use the Reference numeral identical with background technology.
First embodiment
Referring to Fig. 4, originally the pick-up unit that is used to detect air-conditioner outdoor unit is compared with the off-premises station pick-up unit of prior art shown in Figure 1, main difference is, in liquid pipe ready-packaged joint recess 5, liquid pipe 3, indoor set 14 refrigerant pipe, tracheae 4, to the pipeline between the tracheae ready-packaged joint recess 8, have branch road 11, one end of this branch road communicates with the refrigerant pipeline of tracheae 4, liquid pipe 3 or indoor set, the other end of this branch road communicates with the storage of cycle fluid 10, is connected with valve 12 between the storage 10 of cycle fluid and branch road 11.Valve is motorized valve or pneumatic valve.
In the present embodiment, the storage 10 of cycle fluid has adopted the cycle fluid jar, and valve 12 has adopted motorized valve, is specially solenoid valve; One end of branch road 11 be communicated with liquid pipe 3 between the indoor set 14 at liquid pipe ready-packaged joint recess 5.
In order to improve filled accuracy and convenience, solenoid valve has also been taked electronic control gear, this control gear comprises time controller 16 as shown in FIG., and the operator can set opening time of motorized valve by time controller 16, and control adds the amount of the cycle fluid in the liquid-in pipe.
Test different time spans by experiment, the amount of the different cycle fluid from the pipe system of storage 10 inflow pick-up units, pipe system comprises the refrigerant pipeline of liquid pipe and tracheae and indoor set, find the pairing opening time length of suitable amount, and set the opening time that this time span is a solenoid valve.
Above-mentioned suitable amount is meant that in this pick-up unit the pressure of cycle fluid in whole pipe system is equal to or slightly greater than the atmospheric pressure of environment of living in.In the present embodiment, the opening time of setting is 13 seconds, and for different proving installations, this open-interval length has difference.
Second embodiment
Referring to Fig. 5, the key distinction of the present embodiment and first embodiment is, liquid pipe ready-packaged joint recess 5 is connected with liquid limb valve 18, liquid pipe ready-packaged joint protuberance 6 is connected with liquid pipe 3, tracheae ready-packaged joint recess 8 is connected with tracheae angle valve 17, tracheae ready-packaged joint protuberance 9 is connected with tracheae 4, the position of branch road 11 is on the tracheae 4 between tracheae ready-packaged joint protuberance 9 and the indoor set 14, valve 12 adopts motorized valve, on the tracheae 4 between tracheae ready-packaged joint protuberance 9 and the indoor set 14, also be provided with press detection sensor 15, this press detection sensor is used for the pressure of signal piping system, 13 is pressure controller among the figure, compare with user's set pressure according to the force value that press detection sensor 15 detects, when meeting or exceeding set pressure, close motorized valve.
The set pressure that present embodiment adopts is the atmospheric pressure of 1.05 times of local environments.
All the other are not stated part and see first embodiment, no longer repeat.
Describe the step that pick-up unit of the prior art detects air-conditioner outdoor unit below in detail, with reference to off-premises station and the pick-up unit shown in the figure 1:
At this moment step 4 is filled with cycle fluid between ready-packaged joint protuberance and the stop valve.
More than be the detection step of first off-premises station, next carry out the detection of second off-premises station, the detection execution in step 6 of second off-premises station is finished detection to step 10.The detection of the 3rd off-premises station is with second off-premises station, and later analogizes.
The detection method of the off-premises station pick-up unit that employing the utility model provides has increased the step that charges into cycle fluid in original detection step, be described in detail as follows:
After the step 10 of original first off-premises station is finished, before the step of second off-premises station is carried out, increase the step that fills cycle fluid, as shown in Figure 6, the step that fills cycle fluid comprises:
First step A, Open valve 12 enters in the refrigerant pipeline of liquid pipe 3, tracheae 4 or indoor set of pick-up unit cycle fluid by branch road 11,
The second step B, when the amount of the cycle fluid that fills reaches the amount of user expectation, valve-off 12.
The amount that the amount of the cycle fluid that fills reaches user expectation is meant, air in the environment enters into the pipe system of pick-up unit, by filling a certain amount of cycle fluid to pipe system, make the certain pressure of maintenance in the pipe system, make that the little air in the environment enters or do not enter in the pipe system of pick-up unit.
The scope of the filled pressure that the utility model adopts is 0.95～1.3 times a local environment atmospheric pressure.
In the utility model first embodiment, as shown in Figure 7, to compare with above-mentioned step, difference is that the second step B that fills replaces with:
The second step B11 reads user's setting-up time,
The 3rd step B12, Open valve 12 picks up counting simultaneously,
The 4th the step B13, reach setting-up time after, valve-off.
After adopting step as above, when extracting or inserting the ready-packaged joint protuberance, though cavity 27 and ambient atmosphere conducting, but because the pipe system pressure inside is identical with extraneous atmospheric pressure, so, do not have the pipe system that outside air enters into pick-up unit.
By the automatic control of time controller 16, can reach user's set pressure accurately, reduced staff's operation simultaneously, make installation process simply efficient.
In the utility model second embodiment, as shown in Figure 8, to compare with above-mentioned step, difference is that the second step B that fills replaces with:
The second step B21 reads user's set pressure,
The 3rd step B22, the detected pressure value of detected pressures sensor,
The 4th step B23, when the pressure of pressure transducer detection reaches user's set pressure, when promptly being equal to or greater than user's set pressure, valve-off.
After adopting step as above, when extracting or inserting the ready-packaged joint recess, even cavity 27 and ambient atmosphere conducting, but because the pipe system pressure inside is the atmospheric pressure in 1.05 times the external world, be a bit larger tham external atmospheric pressure, so, do not have the pipe system that outside air enters into pick-up unit, cycle fluid gas in the pipe system has certain overflowing, and with the air in the emptying recess cavity 27, makes air can't enter pipe system.By the pressure of pressure transducer 15 signal piping systems, and the break-make by pressure controller 13 autocontrol valves 12, can reach set pressure accurately, reduced staff's operation simultaneously, make installation process simply efficient.
The pick-up unit and the detection method that adopt the utility model to provide, need to measure the amount of the cycle fluid in the pipe system that at every turn is filled to pick-up unit, compare with technical scheme in the past, the actual charging amount of off-premises station will reduce the charging amount of cycle fluid, makes that the cycle fluid that reduces is suitable with the amount that joins the cycle fluid in the pick-up unit pipe system at every turn towards fluence; Can guarantee to be in vacuum state in the pipeline between liquid pipe stop valve and the liquid pipe ready-packaged joint, not have cycle fluid, dismounting can avoid cycle fluid to be leaked in the atmosphere during angle valve, causes unnecessary waste and reduces pollution to atmosphere.
Claims (5)
1. pick-up unit that is used to detect air-conditioner outdoor unit, comprise off-premises station (1) and pick-up unit (2), pick-up unit comprises liquid pipe (3) and tracheae (4), the liquid pipe stop valve (20) of one end of liquid pipe and off-premises station joins, the middle part of liquid pipe is provided with ready-packaged joint assembly (7) and the liquid limb valve (18) that is connected, one end of tracheae and the tracheae stop valve of off-premises station join, the middle part of tracheae is provided with the gentle limb valve of the ready-packaged joint assembly that is connected (19), it is characterized in that pick-up unit also comprises branch road (11), one end and the tracheae of this branch road, the refrigerant pipeline of liquid pipe or indoor set communicates, the other end of this branch road communicates with the storage of cycle fluid (10), and the middle part of branch road is provided with valve (12).
2. the pick-up unit that is used to detect air-conditioner outdoor unit according to claim 1 is characterized in that described valve (12) is motorized valve or pneumatic valve.
3. the pick-up unit that is used to detect air-conditioner outdoor unit according to claim 1 and 2, it is characterized in that described valve (12) is provided with control gear, this control gear comprises time controller (16), by the opening time of time controller setting valve, control the amount of the cycle fluid in the refrigerant pipeline that adds liquid-in pipe (3), tracheae (4) or indoor set.
4. the pick-up unit that is used to detect air-conditioner outdoor unit according to claim 1 and 2, it is characterized in that described valve (12) is provided with control gear, this control gear comprises pressure controller (13) and pressure transducer (15), the pressure transducer that is used to examine the pressure in the refrigerant pipeline of liquid-measuring tube (3), tracheae (4) or indoor set is arranged on the refrigerant pipeline of liquid pipe, tracheae or indoor set, by the unlatching of pressure controller by-pass valve control, make the interior pressure of refrigerant pipeline of liquid pipe, tracheae or indoor set reach the pressure that the user sets.
5. the pick-up unit that is used to detect air-conditioner outdoor unit according to claim 1 is characterized in that described ready-packaged joint assembly (7) comprises liquid pipe ready-packaged joint recess (5) and liquid pipe ready-packaged joint protuberance (6); Perhaps, the ready-packaged joint assembly comprises tracheae ready-packaged joint recess (8) and tracheae ready-packaged joint protuberance (9).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010201183295U CN201600262U (en) | 2010-01-26 | 2010-01-26 | Detection device for detecting outdoor unit of air-conditioner |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010201183295U CN201600262U (en) | 2010-01-26 | 2010-01-26 | Detection device for detecting outdoor unit of air-conditioner |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201600262U true CN201600262U (en) | 2010-10-06 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2010201183295U Expired - Lifetime CN201600262U (en) | 2010-01-26 | 2010-01-26 | Detection device for detecting outdoor unit of air-conditioner |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201600262U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103792077A (en) * | 2014-01-17 | 2014-05-14 | 成都微英威诺环境监控设备有限公司 | Air conditioner outdoor unit support bearing state danger early-warning device based on acceleration detection |
| CN105988412A (en) * | 2016-05-24 | 2016-10-05 | 浙江金刚汽车有限公司 | Automobile air-conditioning system sealing detection and refrigerant injection device |
-
2010
- 2010-01-26 CN CN2010201183295U patent/CN201600262U/en not_active Expired - Lifetime
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103792077A (en) * | 2014-01-17 | 2014-05-14 | 成都微英威诺环境监控设备有限公司 | Air conditioner outdoor unit support bearing state danger early-warning device based on acceleration detection |
| CN105988412A (en) * | 2016-05-24 | 2016-10-05 | 浙江金刚汽车有限公司 | Automobile air-conditioning system sealing detection and refrigerant injection device |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20101006 Effective date of abandoning: 20100126 |