CN201599266U - Two-way directional cartridge valve with throttling brake functions - Google Patents
Two-way directional cartridge valve with throttling brake functions Download PDFInfo
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- CN201599266U CN201599266U CN200920272879XU CN200920272879U CN201599266U CN 201599266 U CN201599266 U CN 201599266U CN 200920272879X U CN200920272879X U CN 200920272879XU CN 200920272879 U CN200920272879 U CN 200920272879U CN 201599266 U CN201599266 U CN 201599266U
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- plug
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- throttle
- oil cylinder
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Abstract
A two-way directional cartridge valve with throttling brake functions is provided with an open position and a close position, leads two oil ports of the cartridge valve to be in on and off states, can transit to a throttle position from any one of the open position and the close position quickly so as to lead the two oil ports to be in throttle conduction, and further has a function of manually adjusting throttle effect. The cartridge valve can be used for a high-flow hydraulic circuit required deceleration control, and quickly decelerates and brakes hydraulic actuating elements in high-speed movement, thereby preventing the hydraulic actuating elements in continuous high-speed running generating high impaction until stopping, effectively protecting a hydraulic system and mechanical parts driven by the hydraulic system and prolonging service life of machines.
Description
Technical field
The utility model belongs to a kind of two-way directional cartridge valve with throttling and braking functions, and this cartridge valve is applicable to high-speed large-flow oil hydraulic circuit or the hydraulic pressure installation that needs retarding braking control.
Background technique
Hydraulic system or hydraulic pressure installation for some high-speed large-flows, as material injection device of die casting machine, Pressesforging etc., for the enormous impact of avoiding the hydraulic actuator high-speed motion to produce effectively, the scheme that is adopted is to carry out outlet throttling control on the oil circuit of executive component, make its a certain node before high-speed motion finishes, movement velocity reduces rapidly, finishes the latter end action under lower speed.And only proportional cartridge valve of the hydraulic control component that can finish this function at present or servocontrol cartridge valve, the ratio cartridge valve is because speed of response is relatively slow, sometimes can't meet the demands, and above-mentioned two kinds of cartridge valve prices are all very high, and must increase the guide oil filtrating equipment, the board manufacture cost is significantly risen, in addition, also must additionally increase electric control element for ratio cartridge valve or servocontrol cartridge valve, automatically controlled mode is complicated, these have all limited their utility ratios in the hydraulic system of high-speed large-flow, and number of users is limited.
Summary of the invention
Problem to be solved in the utility model is to develop a kind of cartridge valve, this cartridge valve can be realized hydraulic actuator rapid function of retarding braking under fast state, and compares existing ratio cartridge valve and servocontrol cartridge valve and have also that cost is low, the control characteristic of simple.The medium and low-end users that this cartridge valve carries out outlet throttling control at the hydraulic system of high-speed large-flow will be a most suitable products, and its energy substitute proportion cartridge valve and servocontrol cartridge valve is for the user saves more manufacture cost.
Technical problem of the present utility model is implemented by the following technical programs: a kind of two-way directional cartridge valve with throttling and braking functions, this valve is by plug-in mounting valve pocket (1), plug-in mounting spool (2), mounting flange (3), main control piston bar (4), guide oil cylinder body (5), throttle-control lever (7) is formed, plug-in mounting spool (2) is matched with in the plug-in mounting valve pocket (1) and can endwisely slips along the endoporus of plug-in mounting valve pocket (1), the both ends of the surface of mounting flange (3) are connected with guide oil cylinder body (5) with plug-in mounting valve pocket (1) respectively, the endoporus that main control piston bar (4) is positioned at the endoporus of guide oil cylinder body (5) and passes mounting flange (3) extend out to the spring chamber of plug-in mounting spool (2), the piston portion of throttle-control lever (7) is positioned at the endoporus of guide oil cylinder body (5), it is characterized in that: plug-in mounting spool (2) has three switching positions in plug-in mounting valve pocket (1), these three positions can make the A of cartridge valve respectively, B to A between the B hydraulic fluid port or A to B flow to produce and close, throttling, open three kinds of states.
Aforesaid plug-in mounting spool (2) is snug fit at the endoporus of plug-in mounting valve pocket (1); Plug-in mounting spool (2) has the oil through of two connections self spring chamber, and one of them oil through can be communicated with the B oilhole of plug-in mounting valve pocket (1), the another one oil through can be communicated with the A oilhole of plug-in mounting valve pocket (1), simultaneously, the end that one of them oil through is positioned at spring chamber with main control piston bar (4) coaxial and with the tailpiece of the piston rod Spielpassung of main control piston bar (4), the piston rod end face of main control piston bar (4) is contacted with its step.
Aforesaid guide oil cylinder body (5), its hole as oil cylinder inner wall are sliding combined with the piston of main control piston bar (4) and the piston of throttle-control lever (7) respectively; Guide's oil circuit that the oil cylinder inner wall of guide oil cylinder body (5) is made up of three oil throughs and pilot-actuated valve is communicated with, and one of them oil through is positioned at the rod chamber of main control piston bar (4) and guide oil cylinder body (5) composition, one of them oil through is positioned at the rod chamber that throttle-control lever (7) and guide oil cylinder body (5) are formed, and the another one oil through is positioned between the piston of the piston of main control piston bar (4) and throttle-control lever (7).
Aforesaid throttle-control lever (7), design has the throttling controlling mechanism on it, may command throttle-control lever (7) directly or indirectly promotes main control piston bar (4) and produces the rearmost position of moving and reaching, thereby the B hydraulic fluid port of control plug-in mounting valve pocket (1) forms required restriction effect to the aperture size that produces between the A hydraulic fluid port.
Aforesaid main control piston bar (4) and throttle-control lever (7), be that controlling and driving by pilot-actuated valve produces corresponding action, and the residing position of main control piston bar (4) will determine the position of spool (2) in valve pocket (1), thereby make that this patent cartridge valve produces that three kinds of states are promptly closed, unlatching, throttling.When plug-in mounting spool (2) was in endoporus step position contacting with plug-in mounting valve pocket (1), the B hydraulic fluid port of plug-in mounting valve pocket (1) was in (ending) state of closing to the A hydraulic fluid port; When plug-in mounting spool (2) was in flange (3) position contacting, the B hydraulic fluid port of plug-in mounting valve pocket (1) to A hydraulic fluid port was in unlatching (conducting) state; When plug-in mounting spool (2) is in and the endoporus step of plug-in mounting valve pocket (1) and flange (3) all during discontiguous position, the B hydraulic fluid port of plug-in mounting valve pocket (2) to A hydraulic fluid port is in throttling (not exclusively opening) state.
Two oil throughs of plug-in mounting spool of the present utility model (2) have second kind of structure: many step holes that the spring chamber interior edge face is positioned on the central axis are communicated with the B hydraulic fluid port of plug-in mounting valve pocket (1), and another oil through is communicated with (seeing accompanying drawing 3) with the A hydraulic fluid port of plug-in mounting valve pocket (1); By plug-in mounting spool (2) is carried out above-mentioned change, the A hydraulic fluid port of plug-in mounting valve pocket (1) and the state between the B hydraulic fluid port are become: A hydraulic fluid port to unlatching, A hydraulic fluid port to the B hydraulic fluid port of B hydraulic fluid port closed, the A hydraulic fluid port is to three kinds of states of B hydraulic fluid port throttling.
Description of drawings
Fig. 1 is a structural drawing of the present utility model
1. plug-in mounting valve pocket 2. plug-in mounting spools 3. mounting flanges 4. main control piston bars
5. guide oil cylinder body 6. throttling adjustable levers 7. throttle-control levers 8. guide oil cylinder caps
9. transition plate V1. pilot-actuated valve V1 V2. pilot-actuated valve V2
Fig. 2 is a left view of the present utility model
Fig. 3 is second kind of structural drawing of plug-in mounting spool of the present utility model
Fig. 4 is fundamental diagram of the present utility model (closed condition)
Fig. 5 is fundamental diagram of the present utility model (opening state)
Fig. 6 is fundamental diagram of the present utility model (throttle)
Fig. 7 is a hydraulic function graphical diagram of the present utility model
Fig. 8 is an embodiment hydraulic schematic diagram of the present utility model
Embodiment
Below in conjunction with above-mentioned accompanying drawing the utility model is described in detail again, present embodiment adopts the utility model product to carry out the outlet throttling retarding braking to be controlled to be example with the cold chamber die casting machine hydraulic system that shoots material:
As shown in Figure 8, G1 is the cold chamber die casting machine oil hydraulic cylinder that shoots material, and A1 shoots material fast for giving that the accumulator of pressure oil, M1 are provided is the shoot material slow shot control unit of hydraulic system of cold chamber die casting machine, has slow shot control, return hammer control, the function of energy storage control, M2 is the shoot material control unit that shoots material fast of hydraulic system of cold chamber die casting machine, can regulate fast shot speed as required, V3 is this patent cartridge valve, the rod chamber oil return control of the oil hydraulic cylinder G1 that is used to shoot material, and the concrete structure that it adopted is seen accompanying drawing 1.This valve is by plug-in mounting valve pocket (1), plug-in mounting spool (2), mounting flange (3), main control piston bar (4), guide oil cylinder body (5), throttling adjustable lever (6), throttle-control lever (7), guide oil cylinder cap (8), transition plate (9), pilot-actuated valve V1, pilot-actuated valve V2 and some Sealings, spring, fastening piece is formed, plug-in mounting valve pocket (1) wherein, plug-in mounting spool (2), main control piston bar (4), guide oil cylinder body (5), throttle-control lever (7) has the whole features described in the aforementioned techniques scheme, mounting flange (3) is used to install this cartridge valve, transition plate (9), pilot-actuated valve V1, pilot-actuated valve V2 is used to realize that the guide controls, and throttling adjustable lever (6) is used to regulate restriction effect.
At guide's control port X of this patent cartridge valve and B hydraulic fluid port and A hydraulic fluid port all not under the cut-in pressure oil condition, plug-in mounting spool (2) will contact with the endoporus step of plug-in mounting valve pocket (1) under the effect of self spring chamber spring force.
Guide's control port X and B hydraulic fluid port cut-in pressure oil at this patent cartridge valve, guide's control port Y connected tank, A hydraulic fluid port pressure is lower than under the situation of B hydraulic fluid port, and plug-in mounting spool (2) residing position in plug-in mounting valve pocket (1) is that plug-in mounting valve pocket (1) B hydraulic fluid port to the state between the A hydraulic fluid port is directly controlled by main control piston bar (4):
1. when guide's control valve V1 and pilot-actuated valve V2 must not electricity, guide's pilot pressure oil charges into oil through D through hydraulic fluid port X, promote main control piston bar (4) to self tailpiece of the piston rod motion, main control piston bar (4) promotes plug-in mounting spool (2) and contacts with the endoporus step of plug-in mounting valve pocket (1), and keep this state, the B hydraulic fluid port of Here it is plug-in mounting valve pocket (1) also is the default conditions (seeing accompanying drawing 4) of this patent cartridge valve to (ending) state of closing of A hydraulic fluid port;
2. get when electric as guide's control valve V2, guide's pilot pressure oil charges into oil through E through hydraulic fluid port X, promote main control piston bar (4) to self piston end motion, promptly stop up to the endoporus step that touches guide oil cylinder body (5), two oil throughs of plug-in mounting spool (2) are communicated with by spring chamber, the pressure oil of the B hydraulic fluid port of plug-in mounting valve pocket (1) flows to the A hydraulic fluid port by two oil throughs and the spring chamber of plug-in mounting spool (2), and flowing of fluid will produce the pressure loss, make the spring chamber pressure of plug-in mounting spool (2) be lower than the B hydraulic fluid port, the B hydraulic fluid port acts on hydraulic coupling on the annulus area of plug-in mounting spool (2) will exceed making a concerted effort of hydraulic coupling on the acting surface that acts on plug-in mounting spool (2) in the spring chamber and spring force, plug-in mounting spool (2) will be to the direction motion of main control piston bar (5), contact with flange (3) until plug-in mounting spool (2), the piston rod end face that is positioned at oil through on the central axis and main control piston bar (4) of plug-in mounting spool (2) forms less clearance, at this moment, the B hydraulic fluid port act on the annulus area of plug-in mounting spool (2) hydraulic coupling will with spring chamber in act on the hydraulic coupling on the acting surface of plug-in mounting spool (2) and the balance of making a concerted effort to keep of spring force, plug-in mounting spool (2) remains on this position, and the B hydraulic fluid port of Here it is plug-in mounting valve pocket (1) is to unlatching (conducting) state (seeing accompanying drawing 5) of A hydraulic fluid port;
3. get when electric as guide's control valve V1, guide's pilot pressure oil charges into oil through C through hydraulic fluid port X, oil through D and oil through E are communicated with fuel tank, throttle-control lever (7) moves to main control piston bar (4) direction together with throttling adjustable lever (6), and promotion main control piston bar (4) moves to plug-in mounting spool (2) direction, main control piston bar (4) will promote plug-in mounting spool (2) and move to A hydraulic fluid port direction, touch the endoporus step of guide oil cylinder body (5) and stop up to throttle-control lever (7), main control piston bar (4) also stops simultaneously, plug-in mounting spool (2) continues motion and produces less clearance with the piston rod end face of main control piston bar (4) under the effect of spring chamber pressure, at this moment, the B hydraulic fluid port act on the annulus area of plug-in mounting spool (2) hydraulic coupling will with spring chamber in act on the hydraulic coupling on the acting surface of plug-in mounting spool (2) and the balance of making a concerted effort to keep of spring force, plug-in mounting spool (2) remains on this position, and the B hydraulic fluid port of Here it is plug-in mounting valve pocket (1) is to throttling (the not exclusively opening) state (seeing accompanying drawing 6) of A hydraulic fluid port; Throttling adjustable lever (6) can be by regulating the length that its end face stretches out the piston end surface of throttle-control lever (7) with the length of thread engagement of throttle-control lever (7) screw thread, control the stop place of main control piston bar (4) and plug-in mounting spool (2) by the adjusting of this length, reach the purpose of regulating restriction effect.
When the oil hydraulic cylinder G1 that shoots material carries out the slow shot action, the M1 control unit carries out corresponding control, system pressure oil charges into the rodless cavity of the oil hydraulic cylinder G1 that shoots material through the M1 control unit, the pilot-actuated valve V2 of this patent cartridge valve V3 gets simultaneously, the B hydraulic fluid port of cartridge valve V3 to A hydraulic fluid port is in conduction position, the rod chamber fluid of the feasible oil hydraulic cylinder G1 that shoots material flows to fuel tank, and the oil hydraulic cylinder G1 that shoots material produces the slow shot action; When the oil hydraulic cylinder G1 execution that shoots material shoots material action fast, state when M1 control unit and cartridge valve V3 keep the slow shot action, simultaneously, the M2 control unit is opened, the pressure oil that stores in the accumulator A1 charges into the rodless cavity of the oil hydraulic cylinder G1 that shoots material through the M2 control unit, and the oil hydraulic cylinder G1 that shoots material produces the action that shoots material fast; When the action that shoots material fast of the oil hydraulic cylinder G1 that shoots material closes to an end, the pilot-actuated valve V1 of cartridge valve V3 gets, the B hydraulic fluid port of cartridge valve V3 to A hydraulic fluid port is in throttle position, the rod chamber fluid of the feasible oil hydraulic cylinder G1 that shoots material flows to fuel tank under throttling action, the high-speed motion of oil hydraulic cylinder G1 of shooting material will change predefined low-speed motion rapidly into, under lower-speed state, finish the action that shoots material, thereby the hydraulic shock power that the high-speed motion of the oil hydraulic cylinder G1 that avoided shooting material produces, reduced the overlap of die cast product, also protected tup link and die casting mould to be unlikely to suffer hydraulic shock power and damage; When the oil hydraulic cylinder G1 that shoots material carries out back the hammer action, pilot-actuated valve V1 and the V2 of cartridge valve V3 cut off the power supply, the B hydraulic fluid port of cartridge valve V3 is in the closed position to the A hydraulic fluid port, the shoot material rod chamber fluid of oil hydraulic cylinder G1 and fuel tank disconnects, and simultaneously, the M2 control unit is closed, the M1 control unit carries out corresponding control, system pressure oil process M1 control unit charges into the rod chamber of the oil hydraulic cylinder G1 that shoots material, and the rodless cavity fluid of the oil hydraulic cylinder G1 that shoots material flows to fuel tank through the M1 control unit, thereby produces back the hammer action.So far, the cycle of shooting material finishes, and next cycle will be carried out above-mentioned same course of action.If the whole action that shoots material need retarding braking, only need not allow the pilot-actuated valve V1 of cartridge valve V3 get electric getting final product.
Claims (3)
1. two-way directional cartridge valve with throttling and braking functions, this valve is by plug-in mounting valve pocket (1), plug-in mounting spool (2), mounting flange (3), main control piston bar (4), guide oil cylinder body (5), throttle-control lever (7) is formed, plug-in mounting spool (2) is matched with in the plug-in mounting valve pocket (1) and can endwisely slips along the endoporus of plug-in mounting valve pocket (1), the both ends of the surface of mounting flange (3) are connected with guide oil cylinder body (5) with plug-in mounting valve pocket (1) respectively, the endoporus that main control piston bar (4) is positioned at the endoporus of guide oil cylinder body (5) and passes mounting flange (3) extend out to the spring chamber of plug-in mounting spool (2), the piston portion of throttle-control lever (7) is positioned at the endoporus of guide oil cylinder body (5), it is characterized in that: plug-in mounting spool (2) has three switching positions in plug-in mounting valve pocket (1), these three positions can make the A of cartridge valve respectively, B to A between the B hydraulic fluid port or A to B flow to produce and close, throttling, open three kinds of states.
2. the two-way directional cartridge valve with throttling and braking functions according to claim 1 is characterized in that: guide oil cylinder body (5) is sliding combined with the piston of main control piston bar (4) and the piston of throttle-control lever (7) respectively as the hole of oil cylinder inner wall; The oil cylinder inner wall of guide oil cylinder body (5) has three oil throughs to be communicated with guide's oil circuit, and one of them oil through is positioned at the rod chamber of main control piston bar (4) and guide oil cylinder body (5) composition, one of them oil through is positioned at the rod chamber that throttle-control lever (7) and guide oil cylinder body (5) are formed, and the another one oil through is positioned between the piston of the piston of main control piston bar (4) and throttle-control lever (7).
3. the two-way directional cartridge valve with throttling and braking functions according to claim 1 and 2, it is characterized in that: throttle-control lever (7) is carried out when the action of self piston end motion, the B hydraulic fluid port that will make plug-in mounting valve pocket (1) forms throttle to producing the aperture between opening and closing between the A hydraulic fluid port.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200920272879XU CN201599266U (en) | 2009-11-19 | 2009-11-19 | Two-way directional cartridge valve with throttling brake functions |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200920272879XU CN201599266U (en) | 2009-11-19 | 2009-11-19 | Two-way directional cartridge valve with throttling brake functions |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201599266U true CN201599266U (en) | 2010-10-06 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN200920272879XU Expired - Fee Related CN201599266U (en) | 2009-11-19 | 2009-11-19 | Two-way directional cartridge valve with throttling brake functions |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201599266U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101839259A (en) * | 2009-03-18 | 2010-09-22 | 卢志刚 | Two-way directional cartridge valve having throttling and braking functions |
| CN103395605B (en) * | 2013-07-20 | 2015-11-18 | 长兴山润机械有限公司 | A kind of band conveyor hydraulic efficiency pressure system |
-
2009
- 2009-11-19 CN CN200920272879XU patent/CN201599266U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101839259A (en) * | 2009-03-18 | 2010-09-22 | 卢志刚 | Two-way directional cartridge valve having throttling and braking functions |
| CN103395605B (en) * | 2013-07-20 | 2015-11-18 | 长兴山润机械有限公司 | A kind of band conveyor hydraulic efficiency pressure system |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20101006 Termination date: 20111119 |