CN201586930U - Wire shot-blasting machine - Google Patents
Wire shot-blasting machine Download PDFInfo
- Publication number
- CN201586930U CN201586930U CN2009203133137U CN200920313313U CN201586930U CN 201586930 U CN201586930 U CN 201586930U CN 2009203133137 U CN2009203133137 U CN 2009203133137U CN 200920313313 U CN200920313313 U CN 200920313313U CN 201586930 U CN201586930 U CN 201586930U
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- shot
- wire rod
- blast room
- shot blast
- impeller head
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Abstract
The utility model provides a wire shot-blasting machine belonging to the technical field of machinery, which solves the problems of low utilization rate of the steel shot, poor effect of wire surface treatment and the like in the prior art. The wire shot-blasting machine comprises a shot-blasting chamber which allows a wire to pass therethrough and a plurality of shot-blasting devices which are fixed on the wall of the shot-blasting chamber, wherein each shot-blasting device has a shot-blasting port; a reflecting mechanism is fixed on the chamber wall and used for reflecting the steel shots that are thrown from the shot-blasting devices to the surface of the wire that is positioned inside the shot-blasting chamber; the reflecting mechanism faces to the shot-blasting ports of the shot-blasting devices; and the reflecting mechanism and the shot-blasting devices are fixed on the chamber walls on the two sides of the wire respectively with the wire inside the shot-blasting chamber as the boundary line. The wire shot-blasting machine has the advantages of high utilization rate of the steel shot, good effect of wire surface treatment and the like.
Description
Technical field
The utility model belongs to field of mechanical technique, relates to a kind of peener, particularly a kind of wire rod peener that the continuity wire rod is carried out the shotblasting processing.
Background technology
Wire rod is transporting, is depositing in the process, is exposed to the easy oxidation and rusting in surface in the air, therefore need carry out descale, processing of rust removing to the surface of wire rod.General at present employing physics method is handled wire surface, main employing impeller head descale, rust cleaning, utilization driven by motor impeller high speed rotating, thereby go out to have the shot of kinetic energy from the impelling of impelling mouth, shot carries out the mechanical shock friction in the surface to machined part like this, reaches the purpose of descale, rust cleaning.
Existing wire rod shot-blasting machine comprises shot blast room, is arranged on the recovering mechanism of shot blast room bottom and the deduster that is connected with shot blast room, recovering mechanism communicates with the lifting separating mechanism, recovering mechanism comprises the worm screw by driven by motor, promote the separator that separating mechanism comprises bucket elevator and is positioned at bucket elevator top, separator links to each other with shot-blasting machine by charge pipe.Shot blast room is connected with deduster by sweep-up pipe, and sweep-up pipe passes casing and communicates with the shot blast room inner chamber.The outer wall of shot blast room is fixed with a plurality of impeller heads, and the impelling mouth of impeller head communicates with shot blast room, and wire rod passes shot blast room, and the impeller head running is carried out ball blast descale, processing of rust removing to wire surface.
Because the distance of the impeller head off-line material in the existing wire rod shot-blasting machine is far away, the shot of impeller head impelling hits a little less than the dynamics of wire rod, and each impeller head can only carry out disposable Shot Blasting to wire surface, and the utilization rate of shot is low, and wire surface descale, rust cleaning are not thorough like this.For the surface treatment effect that makes wire rod is good, can only set up impeller head, increased manufacturing cost like this, and the general power height of impeller head has also increased use cost.
Summary of the invention
The purpose of this utility model is at the above-mentioned problems in the prior art, a kind of ball blast utilization rate height is provided, can shorten impeller head and need distance between the parabola material, wire surface descale, the effective wire rod peener of processing of rust removing.
The purpose of this utility model can realize by following technical proposal: a kind of wire rod peener, comprise and to make shot blast room that wire rod passes through and the impeller head on several locular walls that is fixed on shot blast room, described impeller head has the impelling mouth, it is characterized in that, described locular wall is fixed with the shot that the impeller head impelling can be gone out and reflexes to the reflecting mechanism that is in the wire surface in the shot blast room, and relative and reflecting mechanism of the impelling mouth that described reflecting mechanism and impeller head have and impeller head are that the boundary line is separately fixed on the locular wall of wire rod both sides with the wire rod that is in the shot blast room.
Several impeller heads are fixed on the locular wall around the wire rod that is in the shot blast room, impeller head carries out 360 ° of evenly spaced comprehensive shot impellings to the wire surface that is in the shot blast room just, and impeller head is that antarafacial is provided with, and the longitudinal pitch of the impeller head between general adjacent is the interference that can not overlap each other of the shot that equates and each impeller head impelling goes out.
In process of production, the shot that the impeller head impelling goes out impacts the wire surface that is in the shot blast room, makes wire surface descale, rust cleaning.The shot that impelling goes out impacts reflecting mechanism under the effect of slinging force, reflecting mechanism can reflect the shot that the impeller head impelling goes out, shot can impact wire surface in being in shot blast room once more because of reflection like this, the shot that impelling goes out has obtained utilizing once more, an impelling of the utilization rate height of shot and impeller head just can make wire surface obtain twice processing, and the treatment effect of wire surface is good.
In above-mentioned a kind of wire rod peener, described reflecting mechanism comprises arc and the fixed mount that is connected with the outer flange face of arc, and the impelling mouth that the plate face that caves in and the impeller head of described arc have is relative.The shot that impelling goes out impacts the plate face that caves at arc, the shot that goes out of impelling is along the comprehensive intensive reflection of the plate face that caves in of arc like this, not only can reflex to the positive upper surface that is in the wire rod in the shot blast room, and can reflect the side cambered surface that impacts the wire rod that is in the shot blast room, the scope that the wire surface that is in the shot blast room is impacted is wide, the utilization rate height of the shot that impelling goes out.When being subjected to condition restriction certainly, the also available surface plate of arc replaces.
In above-mentioned a kind of wire rod peener, described arc selects for use wear-resisting steel plate to make.
In above-mentioned a kind of wire rod peener, the lateral separation of the impelling mouth that described impeller head has is contracted to 8～12mm.The shot that goes out of impelling is concentrated like this, and the shot quantity that impacts the wire surface that is in the shot blast room is many, the utilization rate height.
In above-mentioned a kind of wire rod peener, be fixed with some in the described shot blast room and can make and be in the dividing plate that the wire rod in the shot blast room passes, be provided with an above-mentioned impeller head and reflecting mechanism or two above-mentioned impeller heads and reflecting mechanism between the adjacent separator.Be in the shot that the wire rod in the shot blast room gone out by impelling and impact and can rock, may touch impeller head and have an accident, being provided with of dividing plate limited the scope of rocking of the interior wire rod of shot blast room, avoided the generation of above-mentioned accident.
In above-mentioned a kind of wire rod peener, described dividing plate is inlaid with and is trumpet-shaped can making and is in the cylinder ring that the wire rod in the shot blast room passes.Even wire rod is not very straight but can passes in cylinder ring yet like this.Certainly according to actual conditions, cylinder ring can also directly link to each other with the locular wall of shot blast room by support.
In above-mentioned a kind of wire rod peener, a side of described shot blast room is provided with twist mechanism, and described twist mechanism comprises two rollers that be arranged in parallel and the pressure roller between two rollers, and pressure roller links to each other with dynamical element.Wire rod enters in the shot blast room through twist mechanism earlier again, thereby twist mechanism makes the wire rod distortion make the oxide skin of wire surface loosening or come off, and wire rod enters and carries out Shot Blasting in the shot blast room like this, and oxide skin easily comes off, and ball blast is effective.
In above-mentioned a kind of wire rod peener, described shot blast room is for being orthohexagonal housing, and four sides are fixed with an impeller head respectively in the described housing, and impeller head is vertical mutually in twos with the line of relative reflecting mechanism.Project to the plane like this, the wire surface that four impeller heads will be in the shot blast room is divided equally for 360 °, and the shot that impelling goes out can evenly impact on the wire surface that is in the shot blast room.
As second kind of situation, in above-mentioned a kind of wire rod peener, described shot blast room is the housing that is equilateral triangle, and each sidewall of described housing is fixed with an impeller head.
Compared with prior art, a kind of wire rod peener of providing of the utility model has the following advantages:
1, the reflecting mechanism that is provided with in the shot blast room can reflect the shot that the impeller head impelling goes out, and the shot reflection impacts the wire surface in being in shot blast room once more like this, and the shot that impelling goes out has obtained utilizing the utilization rate height of shot once more.
2, the comprehensive intensive reflection of the plate face that caves in that can obtain arc of the shot that goes out of an impelling of impeller head impacts wire surface, and the rate that impacts of shot improves, thereby the kinetic energy of shot is fully used, and the treatment effect of wire surface is good.
3, the lateral separation of this impeller head with impelling mouth dwindled, and the shot that the impeller head impelling goes out is concentrated, and the shot quantity that impacts the wire surface that is in the shot blast room is many, the utilization rate height.
4, the oxide skin that is arranged so that wire surface of shot blast room one side twist mechanism is loosening or come off, and wire rod enters into that to carry out the ball blast surface treatment behind the shot blast room easy and effective.
Description of drawings
Fig. 1 is that the structure master of this wire rod peener looks schematic diagram.
Fig. 2 is the cross-sectional schematic of shot blast room A-A face among Fig. 1.
Fig. 3 is single impeller head has in this wire rod peener the impelling mouth and the structural representation of reflecting mechanism.
Fig. 4 is the another kind of structure cross-sectional schematic of shot blast room in this wire rod peener.
Among the figure, 1, shot blast room; 2, impeller head; 21, impelling mouth; 22, motor; 3, reflecting mechanism; 31, arc; 32, fixed mount; 4, dividing plate; 5, cylinder ring; 6, twist mechanism; 61, roller; 62, pressure roller; 63, cylinder; 7, blowing rotating cylinder; 8, alignment guiding mechanism; 9, sweep-up pipe; 10, deduster; 11, recovering mechanism; 111, worm screw; 12, promote separating mechanism; 121, bucket elevator; 122, separator; 123, charge pipe; 13, hairbrush; 14, dedusting box; 15, notch; 16, take-up mechanism.
The specific embodiment
Below be specific embodiment of the utility model and in conjunction with the accompanying drawings, the technical solution of the utility model is further described, but the utility model be not limited to these embodiment.
As Fig. 1, Fig. 2 and shown in Figure 3, this wire rod peener comprises can make shot blast room 1 that wire rod passes through and the impeller head 2 on several locular walls that is fixed on shot blast room 1, impeller head 2 has impelling mouth 21, the lateral separation of impelling mouth 21 is contracted to 10～12mm, the shot that goes out of impelling is concentrated like this, the service efficiency height.In the present embodiment, shot blast room 1 is for being orthohexagonal housing, four sides are fixed with an impeller head 2 respectively in the housing, the impelling mouth 21 that impeller head 2 has links to each other with shot blast room 1 locular wall and communicates with shot blast room 1 inner chamber, the motor 22 that impeller head 2 has is positioned at the outside of shot blast room 1 locular wall, and impeller head 2 is vertical mutually in twos with the line of relative reflecting mechanism 3.The shot that goes out of impelling can evenly impact on the wire surface that is in the shot blast room 1 like this.Certainly according to actual conditions, when the volume of shot blast room 1 is big, impeller head 2 parts are positioned at shot blast room 1, the motor 22 that impeller head 2 has is positioned at outside the shot blast room 1, add that impeller head 2 is contained on the sidewall of the appropriate hexagon housing of size, the wire rod of impelling mouth 21 in being in shot blast room 1 of impeller head 2 is apart from weak point like this, the shot utilization rate height that impelling goes out, and the kinetic energy of the shot that goes out of impelling is fully utilized, and the shot that impelling goes out impacts the dynamics that is in the wire rod in the shot blast room 1 and is guaranteed.
The locular wall of shot blast room 1 is fixed with the shot that impeller head 2 impellings can be gone out and reflexes to the reflecting mechanism 3 that is in the wire surface in the shot blast room 1, and relative and reflecting mechanism 3 of impelling mouth that reflecting mechanism 3 and impeller head 2 have 21 and impeller head 2 are that the boundary line is separately fixed on the locular wall of wire rod both sides to be in shot blast room 1 interior wire rod.Reflecting mechanism 3 comprises arc 31 and the fixed mount 32 that is connected with the outer flange face of arc 31, and the impelling mouth 21 that the plate face that caves in and the impeller head 2 of arc 31 have is relative.Arc 31 adopts wear-resisting steel plate to make the wear-resistant rubber sheet of fitting on the locular wall of shot blast room 1 inner chamber.Arc 31 is welded on by fixed mount 32 on the locular wall of shot blast room 1, and certainly according to actual conditions, the volume of the shot blast room 1 outer flange face of hour arc 31 can directly be welded on the locular wall.
Being fixed with some in the shot blast room 1 can make and be in the dividing plate 4 that the wire rod in the shot blast room 1 passes, be provided with an above-mentioned impeller head 2 and reflecting mechanism 3 or two above-mentioned impeller heads 2 and reflecting mechanism 3 between the adjacent separator 4, dividing plate 4 also is inlaid with and is trumpet-shaped can making and is in the cylinder ring 5 that the wire rod in the shot blast room 1 passes.Even wire rod is not very straight but can be from smooth and easy passing in the cylinder ring 5 yet like this.In the present embodiment, be fixed with three dividing plates 4 in the shot blast room 1, be provided with an above-mentioned impeller head 2 and reflecting mechanism 3 between the adjacent separator 4.Dividing plate 4 has not only limited the wire rod that is in the shot blast room 1 and has rocked, and has avoided respectively organizing the interference between impeller head 2 and the reflecting mechanism 3.Certainly according to actual conditions, cylinder ring 5 can directly link to each other with shot blast room 1 locular wall by support when the volume of shot blast room 1 was big.
The outside of shot blast room 1 is placed with blowing rotating cylinder 7, and blowing rotating cylinder 7 is wound with wire rod to be processed and is placed on the rotating disk with bearing, can rotate.Be provided with twist mechanism 6 between blowing rotating cylinder 7 and shot blast room 1, twist mechanism 6 comprises two rollers that be arranged in parallel 61 and the pressure roller 62 between two rollers 61, and pressure roller 62 links to each other with dynamical element, and present embodiment medium power element is a cylinder 63.Between twist mechanism 6 and shot blast room 1, also be provided with alignment guiding mechanism 8.
The top of shot blast room 1 is connected with deduster 10 by sweep-up pipe 9, and sweep-up pipe 9 passes shot blast room 1 and communicates with shot blast room 1 inner chamber.The bottom of shot blast room 1 is provided with recovering mechanism 11, recovering mechanism 11 communicates with lifting separating mechanism 12, recovering mechanism 11 comprises by rotating worm screw 111, promote the separator 122 that separating mechanism 12 comprises bucket elevator 121 and is positioned at bucket elevator 121 tops, separator 122 links to each other with shot-blasting machine by charge pipe 123.
During the work of this device, wire rod comes off the oxide skin of wire surface through twist mechanism 6 earlier or is loosening, and wire rod enters in the shot blast room 1 through alignment guiding mechanism 8 again.The shot that impeller head 2 impellings go out impacts the wire surface that is in the shot blast room 1, makes wire surface descale, rust cleaning.The shot that impeller head 2 impellings go out impacts the plate face that caves in of arc 31 in the reflecting mechanism 3 under the effect of slinging force, the shot that impelling goes out is along the comprehensive intensive reflection of the plate face that caves in of arc 31, not only can reflex to the positive upper surface that is in the wire rod in the shot blast room 1, and can reflect and impact the side cambered surface that is in the wire rod in the shot blast room 1, the scope that the wire surface that is in the shot blast room 1 is impacted is wide, the kinetic energy of shot is fully used, and the treatment effect of wire surface is good.Wire rod after processing is finished take-up in take-up mechanism 16.
As shown in Figure 4, present embodiment is similar substantially with principle with the structure of embodiment 1, different place is, shot blast room 1 in the present embodiment is for being the housing of equilateral triangle, each sidewall of housing is fixed with an impeller head 2, the impelling mouth 21 that impeller head 2 has links to each other with shot blast room 1 locular wall and communicates with shot blast room 1 inner chamber, and the motor 22 that impeller head 2 has is positioned at shot blast room 1 outside.
Specific embodiment described herein only is that the utility model spirit is illustrated.The utility model person of ordinary skill in the field can make various modifications or replenishes or adopt similar mode to substitute described specific embodiment, but can't depart from spirit of the present utility model or surmount the defined scope of appended claims.
Although this paper has used 1, shot blast room morely; 2, impeller head; 21, impelling mouth; 22, motor; 3, reflecting mechanism; 31, arc; 32, fixed mount; 4, dividing plate; 5, cylinder ring; 6, twist mechanism; 61, roller; 62, pressure roller; 63, cylinder; 7, blowing rotating cylinder; 8, alignment guiding mechanism; 9, sweep-up pipe; 10, deduster; 11, recovering mechanism; 111, worm screw; 12, promote separating mechanism; 121, bucket elevator; 122, separator; 123, charge pipe; 13, hairbrush; 14, dedusting box; 15, notch; 16, term such as take-up mechanism, but do not get rid of the possibility of using other term.Using these terms only is in order to describe and explain essence of the present utility model more easily; They are construed to any additional restriction all is contrary with the utility model spirit.
Claims (9)
1. wire rod peener, comprise shot blast room (1) that wire rod is passed through and the impeller head (2) on several locular walls that is fixed on shot blast room (1), described impeller head (2) has impelling mouth (21), it is characterized in that, described locular wall is fixed with the shot that impeller head (2) impelling can be gone out and reflexes to the reflecting mechanism (3) that is in the wire surface in the shot blast room (1), and relative and reflecting mechanism (3) of the impelling mouth (21) that described reflecting mechanism (3) and impeller head (2) have and impeller head (2) are that the boundary line is separately fixed on the locular wall of wire rod both sides to be in the interior wire rod of shot blast room (1).
2. a kind of wire rod peener according to claim 1, it is characterized in that, described reflecting mechanism (3) comprises arc (31) and the fixed mount (32) that is connected with the outer flange face of arc (31), and the plate face that caves in of described arc (31) is relative with the impelling mouth (21) that impeller head (2) has.
3. a kind of wire rod peener according to claim 2 is characterized in that described arc (31) selects for use wear-resisting steel plate to make.
4. according to claim 1 or 2 or 3 described a kind of wire rod peeners, it is characterized in that the lateral separation of the impelling mouth (21) that described impeller head (2) has is contracted to 8～12mm.
5. according to claim 1 or 2 or 3 described a kind of wire rod peeners, it is characterized in that, be fixed with some in the described shot blast room (1) and can make and be in the dividing plate (4) that the wire rod in the shot blast room (1) passes, be provided with an above-mentioned impeller head (2) and reflecting mechanism (3) or two above-mentioned impeller heads (2) and reflecting mechanism (3) between the adjacent separator (4).
6. a kind of wire rod peener according to claim 5 is characterized in that, described dividing plate (4) is inlaid with and is trumpet-shaped can making and is in the cylinder ring (5) that the wire rod in the shot blast room (1) passes.
7. according to claim 1 or 2 or 3 described a kind of wire rod peeners, it is characterized in that, one side of described shot blast room (1) is provided with twist mechanism (6), described twist mechanism (6) comprises two rollers that be arranged in parallel (61) and is positioned at pressure roller (62) between two rollers (61) that pressure roller (62) links to each other with dynamical element.
8. a kind of wire rod peener according to claim 5, it is characterized in that, described shot blast room (1) is for being orthohexagonal housing, and four sides are fixed with an impeller head (2) respectively in the described housing, and impeller head (2) is vertical mutually in twos with the line of relative reflecting mechanism (3).
9. a kind of wire rod peener according to claim 5 is characterized in that, described shot blast room (1) is for being the housing of equilateral triangle, and each sidewall of described housing is fixed with an impeller head (2).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009203133137U CN201586930U (en) | 2009-10-26 | 2009-10-26 | Wire shot-blasting machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009203133137U CN201586930U (en) | 2009-10-26 | 2009-10-26 | Wire shot-blasting machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201586930U true CN201586930U (en) | 2010-09-22 |
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ID=42746699
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2009203133137U Expired - Fee Related CN201586930U (en) | 2009-10-26 | 2009-10-26 | Wire shot-blasting machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201586930U (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102248491A (en) * | 2010-10-26 | 2011-11-23 | 聂健 | Shot blasting spraying process of automobile metal fuel tank |
| CN103600300A (en) * | 2013-10-16 | 2014-02-26 | 格林精密部件(苏州)有限公司 | Torsion bar shot blasting machine |
| CN103978437A (en) * | 2014-05-29 | 2014-08-13 | 江苏龙城铸造机械科技有限公司 | Shot blasting machine for processing moving steel wire |
| CN105382705A (en) * | 2015-10-27 | 2016-03-09 | 合肥安奎思成套设备有限公司 | Machining device for matt cable |
| KR20190045097A (en) | 2016-09-15 | 2019-05-02 | 신토고교 가부시키가이샤 | Short processing device |
-
2009
- 2009-10-26 CN CN2009203133137U patent/CN201586930U/en not_active Expired - Fee Related
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102248491A (en) * | 2010-10-26 | 2011-11-23 | 聂健 | Shot blasting spraying process of automobile metal fuel tank |
| CN103600300A (en) * | 2013-10-16 | 2014-02-26 | 格林精密部件(苏州)有限公司 | Torsion bar shot blasting machine |
| CN103978437A (en) * | 2014-05-29 | 2014-08-13 | 江苏龙城铸造机械科技有限公司 | Shot blasting machine for processing moving steel wire |
| CN105382705A (en) * | 2015-10-27 | 2016-03-09 | 合肥安奎思成套设备有限公司 | Machining device for matt cable |
| KR20190045097A (en) | 2016-09-15 | 2019-05-02 | 신토고교 가부시키가이샤 | Short processing device |
| US11213928B2 (en) | 2016-09-15 | 2022-01-04 | Sintokogio, Ltd. | Shot processing device |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20100922 Termination date: 20111026 |