The utility model content
The utility model is exactly in order to address the above problem, overcome the higher problem of cost of aseptic laminar flow band, and control air flows to the unfavorable problem of current-sharing, a kind of aseptic laminar flow go-cart is provided, specifically be a kind of aseptic space of transporting, transportable part that utilizes the air filtration technology that strict control is provided, this utility model is applicable to that bio-pharmaceuticals, chemical industry and other require pollution-free, non-dusting workshop and laboratory to use.
The technical matters of the required solution of the utility model can be achieved through the following technical solutions:
A kind of aseptic laminar flow go-cart comprises the go-cart frame, around the go-cart frame division board is set, and the go-cart frame is provided with the hand push handle, under the go-cart frame cardan wheel is set, it is characterized in that,
Towing carriage top is provided with the laminar flow combination, and described laminar flow combination comprises from top to bottom: prefilter, motor, deflecting plate, high efficiency particulate air filter;
Described go-cart frame bottom has adopted the fine and close orifice plate of return air effect to make, and on the described fine and close orifice plate return air hole is set;
Go-cart frame outer setting power controling box is provided with control panel on the power controling box, power supply is arranged in the power controling box, and described control panel is connected with motor by control system, and described control system is arranged in the power controling box.
Further, in the utility model, described prefilter is that washable polyurethane foam-efficient is ASHRAE30% (U.S. heating, Refrigeration ﹠ Air-Conditioning society of engineers).
Further, in the utility model, described deflecting plate adopts the aluminium sheet material to make the uniform baffling structure of guiding air-distribution, plays guide functions.
Further, in the utility model, described high efficiency particulate air filter adopts filter paper, and filtering 0.12 micron efficient is 99.9995%, reaches aseptic rank.
Further, in the utility model, described power supply is a uninterrupted power supply (UPS).
Further, in the utility model, the aperture of described return air hole is 8-10mm.
Further, in the utility model, described go-cart frame adopts metal to make framed structure, and division board adopts case hardened glass, a basifacial power controling box of described go-cart frame, and power controling box is provided with door, and 3 of all the other of described go-cart frame adopt case hardened glass.
Further, in the utility model, control on the described control panel button and indicator lamp are set;
Further, in the utility model, described laminar flow combination is provided with motor speed-regulating switch, and described motor speed-regulating switch provides high, normal, basic three velocity modulation speed, and high wind speed reaches 0.45 ± 0.05 meter per second.
Further, in the utility model, establish a deflecting plate on the described high efficiency particulate air filter.
Further, in the utility model, the laminar flow combination comprises prefilter, deflecting plate, motor and high efficiency particulate air filter, and the height overall of laminar flow combination is 310mm only.
The beneficial effects of the utility model are:
1, the utility model adopts airfiltering technical solution, and the aseptic laminar flow environment of reliable current-sharing is provided in mobile space.
2, mobility of the present utility model, the mode that tradition can be set up large tracts of land laminar flow band substitutes, and effectively saves once the energy consumption of input and daily operation.
3, robot control system(RCS) of the present utility model guarantees the requirement of different wind speed in the mobile space, is used only energy consumption under the prerequisite of assurance air quantity.Generally all floor height is than higher in existing clean room, and usually such combination is all wanted more than the 400mm at least, and the height overall that laminar flow of the present utility model makes up 310mm only cuts down the consumption of energy, reduces noise, raises the efficiency.
The specific embodiment
In order to make technological means of the present utility model, creation characteristic, to reach purpose and effect is easy to understand,, further set forth the utility model below in conjunction with concrete diagram.
As depicted in figs. 1 and 2, a kind of aseptic laminar flow go-cart comprises: prefilter 1, motor 2, deflecting plate 3, high efficiency particulate air filter 4, go-cart frame 5, case hardened glass cover 6, power controling box 7, hand push handle 8, thermovent 9, cardan wheel 10, control panel 11, double door 12, Door Handle 13.
The overall height of aseptic laminar flow go-cart is 1700mm, and width is 1500mm, and the degree of depth is 680mm, go-cart frame 5 adopts metal to make framed structure, and division board is set around the go-cart frame 5, and division board adopts case hardened glass 6, division board can adopt other materials, makes as metal, timber or plastic material.
Go-cart frame 5 is provided with hand push handle 8, and the go-cart frame is provided with cardan wheel 10 5 times, a basifacial power controling box of go-cart frame 5, and power controling box 7 is provided with double door 12, and 3 of all the other of described go-cart frame adopt case hardened glass 6 to make hermetically-sealed construction.
Towing carriage 5 tops are provided with the laminar flow combination, and the laminar flow combination comprises from top to bottom: prefilter 1, motor 2, deflecting plate 3, high efficiency particulate air filter 4; Referring to Fig. 3-Fig. 5, the height overall of laminar flow combination is 318mm only.Generally all floor height is than higher in existing clean room, and usually such combination is all wanted more than the 400mm at least, and the height overall that laminar flow of the present utility model makes up 318mm only cuts down the consumption of energy, reduces noise, raises the efficiency.
Prefilter 1 is ASHRAE30% (U.S. heating, a Refrigeration ﹠ Air-Conditioning society of engineers) for washable polyurethane foam-efficient.
Prefilter 1 below is a motor 2, motor 2, the big foreign brand in middle mountain.
The below of motor 2 is provided with deflecting plate 3.Deflecting plate 3 adopts aluminium aluminium sheet materials to make the baffling structure, and the guiding air-distribution is even, plays guide functions, and homogeneity reaches ± and 20%.
The below of deflecting plate 3 is provided with high efficiency particulate air filter 4.The filter paper that high efficiency particulate air filter 4 adopts Suzhou En Weite company to produce, it is 99.9995% that high efficiency particulate air filter 4 filters 0.12 micron efficient, reaches aseptic rank.
It is 1220mm that go-cart frame 5 bottoms adopt width, and the degree of depth is that the fine and close orifice plate of 680mm is made, and fine and close orifice plate plays the effect of return air, on the fine and close orifice plate return air hole is set; The aperture of return air hole is 8-10mm, and the spacing in aperture is 15mm.
The outer setting power controling box 7 of go-cart frame 5, the bottom that power controling box 7 nestles up go-cart frame 5 is provided with, and power controling box 7 adopts metallic to become rectangular structure, and power controling box 7 is provided with double door 12, the height of double door 12 is 800mm, and the base plate terrain clearance of go-cart frame 5 is 250mm; The side of power controling box 7 is provided with thermovent 9; Two relative positions are set on the double door 12 Door Handle 13 is set.Control system 18 is positioned at power controling box 7.
Control panel 11 is set on the power controling box 7, and power supply is arranged in the power controling box 7, power supply by ups power as UPS supply, but long-term use 1 hour.Ups power comprises UPS main frame 14 and battery pack, and battery pack comprises storage battery I 15, storage battery II 16, storage battery III17.Ups power can adopt UPS main frame 14 to carry out city's power mode, also can adopt battery pack to carry out the operation (referring to Fig. 8) of battery mode.
Control system 18 is connected ups power with motor 2, control system 18 is arranged in the power controling box 7, sees Fig. 8.
Button and indicator lamp are set on the control panel 11.
The laminar flow combination is provided with motor speed-regulating switch 19, motor speed-regulating switch 19 and motor start and stop 20 jointly control the start and stop and the speed governing work of motor 2, motor speed-regulating switch 19 and motor start and stop 20 can be adopted commercially available integrating device, motor speed-regulating switch 19 provides high, normal, basic three velocity modulation speed, and high wind speed reaches 0.45 ± 0.05 meter per second.
The high wind speed of surveying at a distance apart from outlet air surface 150mm of the present utility model is 0.45 ± 0.05 meter per second, homogeneity reaches ± and 20%.
Control panel 11 is provided with button and indicator lamp as shown in Figure 7 on the control panel 11,
Indicator lamp adopts the LED lamp to make, comprise: fault-indicating lamp 1101, load/capacity of cell indicator lamp 1102, load/capacity of cell indicator lamp 1103, load/capacity of cell indicator lamp 1104, load/capacity of cell indicator lamp 1105, load/capacity of cell indicator lamp 1106, bypass indicator lamp 1107, civil power indicator lamp 1108, inversion indicator lamp 1109, Battery Indicator Light 1110, motor switch button/indicator lamp 1111.
Button UPS ON/OFF switch 1112, function key 1113 as shown in Figure 6 and Figure 7.
The radical function of UPS ON/OFF switch 1112 is:
1) start: UPS continues can start shooting more than 1 second by ON/OFF switch 1112.
2) shutdown: when UPS is in city's power mode, battery mode, continue to shut down more than 1 second by UPS ON/OFF switch 1112.
The radical function of function key 1113 is:
1) battery self check: under city's power mode, continue to start the battery self check more than 2 seconds, carry out battery from operation by function key 1113.
2) noise reduction under the battery mode:, continue again to continue more than 2 seconds alarm clearing by function key 1113 by the function key 1113 lasting alarm calls that can eliminate under the battery mode in 2 seconds.
Attention: the silencing function of function key can only be eliminated the alarm call under the battery mode, for other all events of UPS
The elimination of barrier alarm call is invalid.
LED light
Comprise fault-indicating lamp 1101, load/capacity of cell indicator lamp 1102-1106, bypass indicator lamp 1107, civil power indicator lamp 1108, inversion indicator lamp 1109, Battery Indicator Light 1110, motor switch button/indicator lamp 1111.The color of each indicator lamp and demonstration meaning see Table 1.
Table 1LED indicator lamp shows the meaning explanation
The Specifeca tion speeification of aseptic laminar flow go-cart:
(1) purifies grade: 100 grades of (1000 grades) (u.s. federal standard 209D);
(2) mean wind speed: 0.35-0.45m/s;
(3) noise :≤48dB (A);
(4) power supply: 220V 50Hz;
The index of laminar flow combination:
Specifications and models overall dimensions (mm) air quantity (m3/h) power consumptions (kw)
MAC?10XL 318*1210*600 1105 0.270
Principle of work of the present utility model, referring to Fig. 7 and Fig. 8:
The operational mode of UPS main frame 14 can be divided into city's power mode, battery mode and bypass mode.
(1) city's power mode
Control panel 11 indicator lamps that city's power mode moves down as shown in Figure 6, this moment, civil power indicator lamp 1108 can be bright with inversion indicator lamp 1109, load indicator lamp (that is load ,/capacity of cell indicator lamp 1102, load/capacity of cell indicator lamp 1103, load/capacity of cell indicator lamp 1104, load/capacity of cell indicator lamp 1105, load/capacity of cell indicator lamp 1106) can be lighted according to the load capacity size that is connect.
1. civil power indicator lamp 1108 flickers, expression is zero, live wire connects instead or do not connect the earth, and UPS main frame 14 still works in city's power mode; If Battery Indicator Light 1110 is bright simultaneously, the voltage or the frequency of expression civil power have exceeded normal range, and UPS is operated under the battery mode.
2. if load capacity surpasses 100%, buzzer phone was named once in half second, and it reminds you to connect too much load, and you should remove non-essential load one by one, up to UPS main frame 14 charge capacity less than 100%.
3. if Battery Indicator Light 1110 flickers represent that then UPS main frame 14 does not connect battery or cell pressure is too low, should check whether battery connects this moment, and continue 2 seconds by function key 1113, carries out the battery self check.Confirming that connection is errorless, may be battery failures or aging, need carry out fault handling.
If the utility model is if the sending and receiving motor needs operation according to the following steps:
Starter-generator treats that it receives UPS main frame 14 input ends (will determine that UPS main frame 14 is for unloaded this moment) with the out-put supply of electrical generator after stable, press boot program then and starts UPS main frame 14, is connected into load more one by one after 14 startups of UPS main frame.Suggestion is selected capacity of generator with the twice capacity of UPS main frame 14.
(2) battery mode
Battery mode down operation control panel 11 as shown in Figure 6, this moment Battery Indicator Light 1110 and inversion indicator lamp bright 1109; If insert unusual civil power, civil power indicator lamp 1108 is flicker simultaneously.The capacity of cell indicator lamp (promptly, load/capacity of cell indicator lamp 1102, load/capacity of cell indicator lamp 1103, load/capacity of cell indicator lamp 1104, load/capacity of cell indicator lamp 1105, load/capacity of cell indicator lamp 1106) can light according to the size of capacity of cell, notice that the load indicator lamp under city's power mode can be as the indication of the capacity of cell level in preparation time.
1. when battery mode moved, buzzer phone piped once every 4 seconds, if continue this moment to continue more than 2 seconds by function key 1113, UPS main frame 14 is carried out silencing functions, and buzzer phone warnings that no longer pipe continues to continue more than 2 seconds by function key 1113 recovery of reporting to the police again.
2. when capacity of cell reduces, luminous capacity of cell indicator lamp (promptly, load/capacity of cell indicator lamp 1102, load/capacity of cell indicator lamp 1103, load/capacity of cell indicator lamp 1104, load/capacity of cell indicator lamp 1105, load/capacity of cell indicator lamp 1106) number can reduce, (can keep the standby time greater than 2 minutes this moment) buzzer phone pipes once each second when cell pressure drops to the early warning current potential, prompting user capacity of cell deficiency should promptly be carried out load operation and be removed load one by one).
3. can not connect civil power with check reserve function by UPS main frame 14.
(3) bypass mode
By WinPower UPS main frame 14 being set makes it be operated in bypass condition.The bypass mode control panel 11 of operation is down indicated as shown in Figure 6, civil power indicator lamp 1108 is bright with bypass indicator lamp 1107, load indicator lamp (that is load ,/capacity of cell indicator lamp 1102, load/capacity of cell indicator lamp 1103, load/capacity of cell indicator lamp 1104, load/capacity of cell indicator lamp 1105, load/capacity of cell indicator lamp 1106) can be lighted according to connecing load capacity size.The UPS main frame was named once in 14 two minutes.
1. if 1108 flickers of civil power indicator lamp represent that the voltage or the frequency of civil power exceeded normal range or city's electrical zero, live wire connects instead or do not connect the earth.
2. other control panel 11 indicator lamps are the same with the civil power pattern description.
3.UPS main frame 14 is operated in bypass mode following time, does not possess the reserve function.The employed power supply of load this moment is directly to supply through filtering by electric system.
Though battery has been full of electricity when dispatching from the factory, through transportation, storage, electric weight can be lost, suggestion should be earlier before for the first time using UPS main frame 14 to battery charge 10 hours, guaranteed enough standby times.
Brief operation of the present utility model
(1) start operation
The start operation is divided into: connect 14 starts of civil power UPS main frame and do not connect the start of civil power UPS main frame 14 direct currents
1) connect 14 starts of civil power UPS main frame and connect civil power, press UPS ON/OFF switch 1112 and continue more than 1 second, UPS main frame 14 is started shooting.UPS main frame 14 can carry out self check during start.At this moment, load on the control panel 11/the capacity of cell indicator lamp (promptly, load/capacity of cell indicator lamp 1102, load/capacity of cell indicator lamp 1103, load/capacity of cell indicator lamp 1104, load/capacity of cell indicator lamp 1105, load/capacity of cell indicator lamp 1106) can be bright entirely, extinguish one by one from top to bottom then, the inversion indicator lamp is bright after several seconds, and UPS main frame 14 has been in operation under city's power mode.If city's electrical anomaly, UPS main frame 14 will be operated under the battery mode.
2) do not connect the start of civil power UPS main frame 14 direct currents
When no civil power is imported, press UPS ON/OFF switch 1112 and continue more than 1 second, ups power is started shooting.UPS main frame 14 action is identical when connecing the civil power start in the start process, and just civil power indicator lamp 1108 does not work, and Battery Indicator Light 1110 is understood bright.
Aseptic laminar flow go-cart is used and should be moved aseptic laminar flow go-cart when transporting aseptic (high-purity) material.Air by motor 2 air-supplies, through deflecting plate 3, forms uniform laminar flow through prefilter 1, again via high efficiency particulate air filter 4, to the space air-supply that go-cart frame 5 forms, guarantees the air quantity and the cleanliness in whole space.Around the space is case hardened glass 6.The space air quality can reach 100 grades, and high wind speed can reach 0.45 ± 0.05 meter per second.In the process of transporting, power supply by UPS as UPS supply, but long-term use 1 hour.
(2) power-off operation
Power-off operation is divided into: city's power mode, battery mode
1) UPS main frame 14 shutdown under city's power mode
Press UPS ON/OFF switch 1112 and continue more than 1 second, UPS main frame 14 shuts down.Change bypass mode if civil power inversion shutdown UPS main frame 14 is set with WinPower, bypass indicator lamp 1107 can be bright, UPS main frame 14 is operated under the bypass mode, UPS main frame 14 still has output, if will make UPS main frame 14 no-outputs, as long as civil power is disconnected, load on the control panel 11/the capacity of cell indicator lamp (promptly, load/capacity of cell indicator lamp 1102, load/capacity of cell indicator lamp 1103, load/capacity of cell indicator lamp 1104, load/capacity of cell indicator lamp 1105, load/capacity of cell indicator lamp 1106) can be complete bright and extinguish UPS main frame 14 no-output voltages one by one.
2) shutdown of the ups power under the battery mode
Press UPS ON/OFF switch 1112 and continue more than 1 second, UPS main frame 14 shuts down.UPS main frame 14 can carry out self check during shutdown.At this moment, load on the control panel 11/the capacity of cell indicator lamp (promptly, load/capacity of cell indicator lamp 1102, load/capacity of cell indicator lamp 1103, load/capacity of cell indicator lamp 1104, load/capacity of cell indicator lamp 1105, load/capacity of cell indicator lamp 1106) can be complete bright and extinguish one by one, last control panel 11 does not have demonstration, UPS main frame 14 no-output voltages.
(3) battery self check operation
UPS main frame 14 run durations, the user can check battery status by manually booting the battery self check.The method that starts the battery self check is:
By function key 1113 under city's power mode, continue more than 2 seconds by function key 1113, up to a sound of hearing that buzzer phone " ticks ", 1107-bypass indicator lamp, 1108-civil power indicator lamp, 1109-inversion indicator lamp, 1110-Battery Indicator Light circulation flicker, UPS changes battery mode, carries out the battery self check.
Battery self check acquiescence time length 10 seconds (user also can be provided with by WinPower).During the battery self check, as battery failures takes place, UPS will change city's power mode work automatically.
More than show and described groundwork of the present utility model, principal character and advantage of the present utility model.The technical personnel of the industry should be understood; the utility model is not restricted to the described embodiments; that describes in the foregoing description and the specification sheets just illustrates principle of the present utility model; the utility model also has various changes and modifications under the prerequisite that does not break away from the utility model spirit and scope, and these changes and improvements all fall in claimed the utility model scope.The claimed scope of the utility model is defined by appending claims and equivalent thereof.